HYDAC International FMM-P-L Installation And Maintenance Instructions Manual

HYDAC International FMM-P-L Installation And Maintenance Instructions Manual

Fluidmonitoring module

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FMM-P-L
FluidMonitoring Module
Installation and Maintenance Instructions
English (translation of original instructions)
Document No.: 3493215

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Summary of Contents for HYDAC International FMM-P-L

  • Page 1 FMM-P-L FluidMonitoring Module Installation and Maintenance Instructions English (translation of original instructions) Document No.: 3493215...
  • Page 2: Trademarks

    Technical specifications are subject to change without notice. HYDAC FILTER SYSTEMS GMBH Postfach 12 51 66273 Sulzbach / Saar Germany Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Telephone: ++49 (0)6897 509 1511 Telefax: ++49 (0)6897 509 1394 E-mail: guenter.harge@hydac.com...
  • Page 3: Table Of Contents

    Modifications to the FMM..................12 Storing the FMM ..................... 12 Checking the Scope of Delivery................13 FMM Features ......................14 Restrictions Pertaining – FMM-P-L-0-CS1xx0 ............15 Restrictions Pertaining – FMM-P-x-1-CS1xx1 ............15 Continuously rotatable display................15 Hydraulic schematic ....................16 Dimensions ......................
  • Page 4 FluidMonitoring Module Contents Disposing of the FMM .................... 24 Spare Parts and Accessories ................25 Technical data ......................26 Customer Service....................26 Model Code ......................27 HYDAC FILTER SYSTEMS GMBH Page 4 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 5: Preface

    HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar Germany We look forward to receiving your input. “Putting experience into practice” HYDAC FILTER SYSTEMS GMBH Page 5 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 6: Customer Service

    For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC Filter Systems GmbH. Refer to these at www.hydac.com  General terms and conditions. HYDAC FILTER SYSTEMS GMBH Page 6 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 7: Using The Documentation

    The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index number is incremented upward by one number every time the manual is revised or changed. HYDAC FILTER SYSTEMS GMBH Page 7 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 8: Safety Information And Instructions

    FMM made by the user or purchaser  Improper monitoring of unit components that are subject to wear and tear  Improperly performed repair work HYDAC FILTER SYSTEMS GMBH Page 8 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 9: Explanation Of Symbols And Warnings, Etc

    Improper use may result in hazard to life and limb. Example of improper use:  Improper connection of the pressure and return lines of the FMM. HYDAC FILTER SYSTEMS GMBH Page 9 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 10: Informal Safety Precautions

    Replace any loose connections or damaged cables immediately. WARNING Hydraulic systems are under pressure Bodily injury ► The hydraulic system must be depressurized before performing any work on the hydraulic system. HYDAC FILTER SYSTEMS GMBH Page 10 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 11: Training And Instruction Of Personnel

    Do not operate the FMM unless all the safety devices function properly. The product is to be checked once a day for external damage and the proper functioning of the safety devices. HYDAC FILTER SYSTEMS GMBH Page 11 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 12: Maintenance, Servicing And Troubleshooting

    Drain the FMM completely before putting it into storage. If necessary, rinse the FMM with n-heptane to prevent it from gumming up during storage. The cleaning agents and flushing oils used are to be handled and disposed of properly. HYDAC FILTER SYSTEMS GMBH Page 12 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 13: Checking The Scope Of Delivery

    Operating and maintenance instructions AS1000 CD-ROM with: - Software CoCoS 1000 - Operation and maintenance instructions CS 1000 CD-ROM with FluMoS Light software Calibration certificate CS1000 HYDAC FILTER SYSTEMS GMBH Page 13 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 14: Fmm Features

    FluidMonitoring Module FMM Features FMM Features The FluidMonitoring Module FMM-P-L Series combines HYDAC's Condition Monitoring Products ContaminationSensor CS 1000 and AquaSensor AS 1000 in one system. The FMM is used as a robust and stationary system for online measurement of solid particle contamination and water content in hydraulic and lubricant fluids (e.g.
  • Page 15: Restrictions Pertaining - Fmm-P-L-0-Cs1Xx0

    To rotate the display, grasp the cover plate with your hand and turn in the desired direction. No tools are required for rotating the display. HYDAC FILTER SYSTEMS GMBH Page 15 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 16: Hydraulic Schematic

    FluidMonitoring Module Hydraulic schematic Hydraulic schematic Dimensions HYDAC FILTER SYSTEMS GMBH Page 16 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 17: Fmm Components

    Outlet (OUT), with test connector type 1604 or G ¼ according to ISO 228. Test connection (TP1), test connector Type 1604 Test connection (TP2), test connector Type 1604 Pressure accumulator Filter element (installed) HYDAC FILTER SYSTEMS GMBH Page 17 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 18: Attaching The Fmmp Mechanically

    Fastening can be carried out by means of the four holes in the connection stock with four M6 screws in accordance with ISO 4762 (minimum length 80 mm). HYDAC FILTER SYSTEMS GMBH Page 18 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 19: Fmm Hydraulic Installation

    (IN) and one at the outlet (OUT) port, as well as at the two testing points (TP1 / TP2). If the hydraulic connection is done via the connector thread G 1/4 according to ISO 228, the test connectors must be removed. HYDAC FILTER SYSTEMS GMBH Page 19 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 20 FluidMonitoring Module FMM hydraulic installation HYDAC FILTER SYSTEMS GMBH Page 20 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 21: Connecting Fmm With The Hydraulic System

    We recommend an internal Ø ≤ 4mm for the pressure line in order to prevent particle deposits. Now connect the other end of the measurement line to the measurement point. The hydraulic installation of the FMM is complete. HYDAC FILTER SYSTEMS GMBH Page 21 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 22: Error Messages / Troubleshooting

    For other error messages, please refer to your CS 1000 operating and maintenance instructions. Performing Maintenance Maintenance interval Replace the filter element at least every six months. HYDAC FILTER SYSTEMS GMBH Page 22 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 23: Changing The Filter Element

    ► The hydraulic system must be depressurized before performing any work on the hydraulic system. Item Description O-ring 10.77x2.62 Filter element 25 µm O-ring 20x2 Support ring Ø 20 Screw plug HYDAC FILTER SYSTEMS GMBH Page 23 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 24: Decommissioning The Fmm

    After disassembling the unit and separating the various materials, reuse them or dispose of them properly in accordance with local regulations. HYDAC FILTER SYSTEMS GMBH Page 24 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 25: Spare Parts And Accessories

    (female) 8-pole, M12x1 / socket plug (male) 3281240 8-pole, M12x1 Socket plug (female), 5-pole, M12x1, with screw clamp 6049128 For more spare parts and accessories, please refer to the product documentation. HYDAC FILTER SYSTEMS GMBH Page 25 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 26: Technical Data

    Shipping address for calibration and repair: HYDAC SERVICE GmbH Rehgrabenstrasse, Werk 7 66125 Saarbrücken – Dudweiler Telephone: ++49 (0)681 509 - 883 Telefax: ++49 (0)681 509 - 324 E-mail: service@hydac.com HYDAC FILTER SYSTEMS GMBH Page 26 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 27: Model Code

    = Diaphragm accumulator SBO 250-0.075, 40 bar gas pressure (not available in EPDM) Filter = Protective filter, 25 µm Options = Without Modification number = Modification number *) Set up for HydacLab HYDAC FILTER SYSTEMS GMBH Page 27 / 28 MoWa FMM-P-L 3493215 en 2010-03-09.doc 2010-03-09...
  • Page 28 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-Mail: filtersystems@hydac.com...

This manual is also suitable for:

Fmm-p-l-0-cs1220-a-as-0-1-0/000

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