HYDAC International FMM-O-M Installation And Maintenance Instructions Manual

Fluidmonitoring module

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FMM-O-M
FluidMonitoring Module
Installation and Maintenance Instructions
English (translation of original instructions)
Document No.: 3492448a

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Summary of Contents for HYDAC International FMM-O-M

  • Page 1 FMM-O-M FluidMonitoring Module Installation and Maintenance Instructions English (translation of original instructions) Document No.: 3492448a...
  • Page 2: Trademarks

    Technical specifications are subject to change without notice. HYDAC Filter Systems GmbH Postfach 12 51 66273 Sulzbach / Saar Germany Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet , 66280 Sulzbach / Saar Telephone: ++49 (0)6897 509 1511 Telefax: ++49 (0)6897 509 1394 E-mail: guenter.harge@hydac.com...
  • Page 3: Table Of Contents

    Error messages / Troubleshooting ............... 22 Removing the FMM from the hydraulic system/shutdown......... 23 Disposing of the FMM .................... 23 Spare Parts and Accessories ................24 Spare Parts......................24 HYDAC FILTER SYSTEMS GMBH en(us) Page 3 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 4 FluidMonitoring Module – FMM-O-M Contents Accessories ......................24 Technical data ......................25 Customer Service....................25 Model Code ......................26 HYDAC FILTER SYSTEMS GMBH en(us) Page 4 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 5: Preface

    HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar Germany We look forward to receiving your input. Our motto: “Putting experience into practice” HYDAC FILTER SYSTEMS GMBH en(us) Page 5 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 6: Technical Support

    For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC FILTER SYSTEMS GMBH. Refer to these at www.hydac.com  General terms and conditions. HYDAC FILTER SYSTEMS GMBH en(us) Page 6 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 7: Using The Documentation

    The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index number is incremented upward by one number every time the manual is revised or changed. HYDAC FILTER SYSTEMS GMBH en(us) Page 7 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 8: Safety Information And Instructions

    FMM made by the user or purchaser  Improper monitoring of unit components that are subject to wear and tear  improperly performed repair work HYDAC FILTER SYSTEMS GMBH en(us) Page 8 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 9: Explanation Of Symbols And Warnings, Etc

    Improper use may result in hazard to life and limb. Example of improper use:  Improper connection of the pressure and return lines of the FMM. HYDAC FILTER SYSTEMS GMBH en(us) Page 9 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 10: Informal Safety Precautions

    Any modifications require written permission from HYDAC Filter Systems GmbH Immediately replace any machine components which are not in perfect condition. Use only original spare parts. HYDAC FILTER SYSTEMS GMBH en(us) Page 10 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 11: Training And Instruction Of Personnel

    Check any screwed fittings which have been removed to see that they have been properly secured. Always check the product to see that it functions properly when performing maintenance and servicing work. HYDAC FILTER SYSTEMS GMBH en(us) Page 11 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 12: Storing The Fmm

    Drain the FMM completely before putting it into storage. Rinse the FMM-P-L e.g. with n-heptane to prevent it from gumming up. HYDAC FILTER SYSTEMS GMBH en(us) Page 12 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 13: Checking The Scope Of Delivery

    Connector (female), 5-pole, M12x1 Operating and Maintenance Instructions FMM (this document) Calibration certificate CS 1000 CD-ROM with: - Software CoCoS 1000 - Operation and maintenance instructions CS 1000 HYDAC FILTER SYSTEMS GMBH en(us) Page 13 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 14: Fmm Features

    The FMM will be destroyed ► The FMM is only to be used with mineral oils or mineral oil-based raffinates. ► Note the maximum operating pressure. HYDAC FILTER SYSTEMS GMBH en(us) Page 14 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 15: Hydraulic Diagram

    FluidMonitoring Module – FMM-O-M FMM Features Hydraulic diagram HYDAC FILTER SYSTEMS GMBH en(us) Page 15 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 16: Fmm Components

    Inlet (IN), with test connector type 1604 or G ¼ according to ISO 228r Outlet (OUT), with test connector type 1604 or G ¼ according to ISO 228. Throttle valve Test connection (TP1), test connector type 1604 HYDAC FILTER SYSTEMS GMBH en(us) Page 16 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 17: Dimensions

    To rotate the display, grasp the cover plate with your hand and turn in the desired direction. No tools are required for rotating the display. HYDAC FILTER SYSTEMS GMBH en(us) Page 17 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 18: Attaching The Fmmp Mechanically

    CS 1000 using 2x cylindrical screws M8 x 50 mm according to ISO 4762 Ⓒ the four threaded holes in the installation block using 4x M6 screws HYDAC FILTER SYSTEMS GMBH en(us) Page 18 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 19: Fmm Hydraulic Installation

    IN / TP1 / OUT connections on the "front side" (position at delivery time) The screw plugs can be exchanged for the test connectors and vice versa. HYDAC FILTER SYSTEMS GMBH en(us) Page 19 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 20: Connecting Fmm With The Hydraulic System

    Now connect the other end of the measurement line to the measurement point. The hydraulic installation of the FMM is now complete. HYDAC FILTER SYSTEMS GMBH en(us) Page 20 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 21: Setting Flow Rate

    Using the flow control valve, set the flow rate to ~ 100 ml/min. Once the flow is stable at operating temperature, change the measurement interval of the CS to 60 seconds. HYDAC FILTER SYSTEMS GMBH en(us) Page 21 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 22: Error Messages / Troubleshooting

    The flow control valve regulates the flow. For other error messages, please refer to your CS 1000 operating and maintenance instructions. HYDAC FILTER SYSTEMS GMBH en(us) Page 22 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 23: Removing The Fmm From The Hydraulic System/Shutdown

    After disassembling the unit and separating the various materials, reuse them or dispose of them properly in accordance with local regulations. HYDAC FILTER SYSTEMS GMBH en(us) Page 23 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 24: Spare Parts And Accessories

    (male) 8-pin, M12x1 Socket plug (female), 5-pole, M12x1, with screw clamp 6049128 For more spare parts and accessories, please refer to the product documentation. HYDAC FILTER SYSTEMS GMBH en(us) Page 24 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 25: Technical Data

    Shipping address for calibration and repair: HYDAC SERVICE GMBH Rehgrabenstrasse, Werk 7 66125 Saarbrücken – Dudweiler Telephone: ++49 (0)681 509 - 883 Fax: ++49 (0)681 509 - 324 E-mail: service@hydac.com HYDAC FILTER SYSTEMS GMBH en(us) Page 25 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 26: Model Code

    = Without = AS 1000 Z(AS) = Prepared for AS 1000 Hydraulic accumulator = Without Filter = Without Options = Without Modification number = Modification number HYDAC FILTER SYSTEMS GMBH en(us) Page 26 / 28 MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 2010-12-15...
  • Page 28 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-Mail: filtersystems@hydac.com...

This manual is also suitable for:

Fmm-o-m-0-cs1220-a-as-0-0-0/000

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