SOLID AIR FDC2 Technical Manual

Round fire damper

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TECHNICAL MANUAL

Round fire damper

FDC25 | FDC40

INDEX

1. PRODUCT OVERVIEW .............................................................................................................. 2

2. DIMENSIONS ...............................................................................................................................9

3. INSTALLATIONS ..........................................................................................................................17

4. ACTUATORS................................................................................................................................45

5. ACCESSORIES ............................................................................................................................53

6. REPLACEMENTS .......................................................................................................................56

7. MAINTENANCE AND OPERATION ................................................................................... 62

SOLID AIR ® CLIMATE SOLUTIONS

•

T +31 598 36 12 21

•

www.solid-air.com

•

mail@solid-air.com

1 | Round fire damper manual 02/2021

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Summary of Contents for SOLID AIR FDC2

Page 1: Table Of Contents
1. PRODUCT OVERVIEW ......................2 2. DIMENSIONS ..........................9 3. INSTALLATIONS ..........................17 4. ACTUATORS..........................45 5. ACCESSORIES ..........................53 6. REPLACEMENTS ........................56 7. MAINTENANCE AND OPERATION ................... 62 SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com...
Page 2: Product Overview
Additional equipment for electromagnetic mechanism include end contact switches for damper position signalling. Rearming of the electromagnetic actuator is manual. SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com •...
Page 3 Actuator Intumescent joint Connection flanges 6. Thermal fuse Gypsum layers Intumescent strip Cold smoke seal Contact layer SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com 3 | Round fire damper manual 02/2021...
Page 4 - Damper installed in vertical compartment ho - Damper installed in horizontal compartment i↔o - Fire performance criteria are met on both sides SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com...
Page 5 Class 2, EN 1751 Upstream velocity < 12 m/s EC conformity EN 13501-3, EN 1366-2, EN 15650, EN 1751, CPR no. 305/2011 Declaration of performance DoP 711/2020_4_EN SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com...
Page 6 7.64 6.87 9.73 8.33 12.37 10.79 15.69 13.91 FDC40 19.39 17.41 30.86 28.36 39.24 36.42 49.86 46.68 SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com 6 | Round fire damper manual 02/2021...
Page 7 M24-S-ST - electric actuator AC/DC 24V with connection plug EMS-S - electromagnetic drive Damper diameter 100 till 800 mm - ATEX rated Schischek 230/24V electric actuator SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com...
Page 8 AISI316L stainless steel. signal to electro motor. Standard thermoelectric release point is 72 °C, optional 95 °C. SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 •...
Page 9: Dimensions
• Manual unlocking possible for periodical test of • FDC40 fire dampers are equipped with R40 fire damper. manual mechanism. FDC25-R (up to d315) Ød/2+12 Ød/2+22 SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com...
Page 10 (> d540) X=(Ø d/2)-270 (mm) FDC25-R FDC40-R Ø d (mm) 11.9 13.5 15.4 17.5 23.6 27.7 33.7 Weight (kg) SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com 10 | Round fire damper manual 02/2021...
Page 11 FDC 25/40 X=(Ø d/2)-270 [mm] FDC25-EMS FDC40-EMS Ø d (mm) 12.2 13.8 15.7 17.8 23.9 Weight (kg) SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com 11 | Round fire damper manual 02/2021...
Page 12 (> d540) X=(Ø d/2)-270 [mm] FDC25-M FDC40-M Ø d (mm) 11.7 13.3 15.2 17.3 23.4 29.1 35.1 Weight (kg) Servomotor type SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com 12 | Round fire damper manual 02/2021...
Page 13 Ø d + 80 mm 100 45 FDC25-APP-R FDC25-APP-EMS FDC25-APP-M Ø d (mm) Weight (kg) 10.1 12.3 11.6 13.8 10.8 SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com 13 | Round fire damper manual 02/2021...
Page 14 FDC25-MF1-EMS 3 8 0 FDC25-MF1-M Ø d (mm) Weight (kg) 10.3 12.5 15.5 10.2 11.8 13.2 16.2 SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com 14 | Round fire damper manual 02/2021...
Page 15 FDC25-MF2-M Ø d (mm) Weight (kg) 11.4 13.8 17.2 11.1 12.9 15.3 18.7 10.3 12.1 14.5 17.9 SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com 15 | Round fire damper manual 02/2021...
Page 16 22.8 25.9 29.6 33.6 62.8 23.1 26.2 29.9 33.9 45.3 63.1 22.6 25.7 29.4 33.4 44.8 64.2 SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com 16 | Round fire damper manual 02/2021...
Page 17: Installations
• Operating temperature: 50 °C max. Check the operation of the fire damper before • For indoor use only. commencing the installation! Wall limit SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com...
Page 18 Aerated concrete ( ≥ 550 kg/m3) or reinforced concrete Sealing with mineral wool and fireproof (≥ 2200 kg/m3) ceiling / floor, more than 100 mm thick. coating - FireBatt/Weichschott. SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 •...
Page 19 30 mm between them. See page 42. 2. Fix the damper to the wall using screws. Bracket Test the operation of the damper blade! screw hole is 6 mm in diameter. SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 •...
Page 20 2. Fix the damper to the wall using screws. Bracket 30 mm between them. See page 42. screw hole is 6 mm in diameter. Test the operation of the damper blade! SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 •...
Page 21 (5) (density 140 kg/m³ 30 mm between them. See page 42. ormore, 50 mm thick, coated on one side). Test the operation of the damper blade! SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 •...
Page 22 2. Fix the damper to the wall using screws (bracket distance of 30 mm between them. See page 42. screw hole is 6 mm in diameter). Test the operation of the damper blade! SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 •...
Page 23 30 mm between them. See page 42. 2. Fix the damper to the wall using screws (bracket screw hole is 6 mm in diameter). Test the operation of the damper blade! SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 •...
Page 24 2. Fix the damper to the wall using screws (bracket 30 mm between them. See page 42. screw hole is 6 mm in diameter). Test the operation of the damper blade! SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 •...
Page 25 30 mm between them. See page 42. 3. Close the space between casing and wall with two layers of mineral wool (5) (density 140 kg/m³ or Test the operation of the damper blade! SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 •...
Page 26 (2) or gypsum plaster. Damper blade must be closed during installation! Test the operation of the damper blade! Installation in the floor Installation in the ceiling SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com •...
Page 27 28 rigid floor/page 30 ceiling of this manual. Damper blade must be closed during installation! Test the operation of the damper blade! Installation in the floor Installation in the ceiling SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com •...
Page 28 4. To finish the installation please follow the steps if connecting rods directly to damper. (2. - 4.) from page 29. Test the operation of the damper blade! SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 •...
Page 29 200 DETAIL A DETAIL A L profile min. 100 SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com 29 | Round fire damper manual 02/2021...
Page 30 Not necessary if connecting 4. To finish the installation please follow the steps rods directly to damper. (2. - 4.) from . Test the operation of the damper blade! SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com •...
Page 31 Ød + 10 min. 100 DETAIL A DETAIL A L profiel (Ød + 300) D+300) min. 200 min.200 SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com 31 | Round fire damper manual 02/2021...
Page 32 Ø d + 115 mm 125-180 Ø d + 95 mm Ø d + 105 mm 200-315 Ø d + 80 mm Ø d + 90 mm SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com...
Page 33 Ø d + 115 mm 125-180 Ø d + 95 mm Ø d + 105 mm 200-315 Ø d + 80 mm Ø d + 90 mm SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com...
Page 34 Ø d + 115 mm 125-180 Ø d + 95 mm Ø d + 105 mm 200-315 Ø d + 80 mm Ø d + 90 mm SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com...
Page 35 FDC40: 12 pcs, 6 x 160 mm Damper blade must be closed during installation! Test the operation of the damper blade! 2. Place the damper in the opening. SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 •...
Page 36 FDC40: 12 pcs, 6 x 160 mm Damper blade must be closed during installation! Test the operation of the damper blade! 2. Place the damper in the opening. SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 •...
Page 37 FDC25: 4 pcs, 6 x 160 mm Damper blade must be closed during installation! FDC40: 12 pcs, 6 x 160 mm Test the operation of the damper blade! SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 •...
Page 38 * Dimension G depending of the damper type is: G = 10 mm for FDC25 2. Place the fire damper in the opening. G = 25 mm for FDC40 SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 •...
Page 39 (maximum wall width 2000 mm). 20 20 20 20 < 2000 mm FDC25 Ø(d+G) FDC40 20 20 SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com 39 | Round fire damper manual 02/2021...
Page 40 (80 x 80 mm, 1 mm thick metal thickness). Additionally paint wool with Isover sheet cover). BSF in thickness of 1 mm. Test the operation of the damper blade! SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com •...
Page 41 Øn+80 Ød + 80 SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com 41 | Round fire damper manual 02/2021...
Page 42 13. Fire damper can be installed with minimal distance of 30 mm between wall/ceiling and 30 mm from other dampers. Ød/2 Minimal distances from another damper or wall/ceiling. SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com •...
Page 43 SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com 43 | Round fire damper manual 02/2021...
Page 44 INSTALLATION FDC25 FDC40 (d+80)/2 (d+80) (d+80) FDC25-MF1 FDC40-MF2 (d+25)/2 (d+10) (d+25) SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com 44 | Round fire damper manual 02/2021...
Page 45: Actuators
To upgrade to EMS change R25 to R40. to electromagnetic EMS-S actuator with installation of the electromagnet. End switches , thermal fuse and electromagnet are easily replaceable and avai- lable as service parts. SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com •...
Page 46 NF NO FC = Limit switch - end DC = Limit switch - start NO = Normally open NF = Normally closed C = Common SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com •...
Page 47 Thermal fuse melting point is 72 °C. fuse melting or remotely by triggering the electro- magnet. EMS-S mechanism is the same for FDC25/FDC40 fire dampers. SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com •...
Page 48 NF NO FC = Limit switch - end DC = Limit switch - start NO = Normally open NF = Normally closed C = Common SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com •...
Page 49 Belimo BF, and by puling brake on Belimo BFL and into closed position in case of power failure. BFN. SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 •...
Page 50 S5 normally closed micro switch open damper S6 normally open micro switch open damper Tf temperature sensor on the outer side of the duct (ambient temperature) max. 72 °C SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 •...
Page 51 (clockwise). After release of Allen key, damper and construction of equipment intended to use in will go to closed position. potentially explosive atmospheres given in annex II of the directive 94/9/EC. SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com •...
Page 52 1000 cycles @ 1 s 1000 cycles @ 1 s Maintenance Maintenance-free Maintenance-free Weight 3.5 kg 3.5 kg Aansluitschema Test- knop SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com 52 | Round fire damper manual 02/2021...
Page 53: Accessories
CSP - GKF board set (for either side of the installation) FLEX - Flexible channel connection (1 pcs) SG - Safety grilles (1 pcs) SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com •...
Page 54 H Kit A Upgrade R25 to electric actuator I Kit B Upgrade R40 to electric actuator J R40 manual mechanism FD-A-R40 (see pagina 45) SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com • mail@solid-air.com...
Page 55 1. Locate hex screw, unscrew it and remove the cover. 2. Insert CEE (R25)/CEDC (R40) board in the appropriate place. 3. Screw the board to the plate. Put the cover back in place. SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com •...
Page 56: Replacements
CEDC board. 2. Insert the EMS on the custom plate. 4. Put the cover back in place. Test the operation of the damper blade! SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com •...
Page 57 4. Put the cover back in place. 2. Find the hex screw on the thermal fuse and unscrew it. Test the operation of the damper blade! SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com •...
Page 58 2. Remove the position indicator sleeve. back in place. 3. Locate the 3 hex screws. Unscrew them. Remove Test the operation of the damper blade! the CEDC board (if applicable). SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com •...
Page 59 NOTE: Pay attention to the position of indication cut on the BE transition plate. Test the operation of the damper blade! SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com •...
Page 60 BE transition plate. Test the operation of the damper blade! NOTE:Pay attention to the position of indication cut on the BE transition plate. SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 • www.solid-air.com •...
Page 61 3. Find the 2 hex screws located on the transition board (B), unscrew them and rotate BE transition Test the operation of the damper blade! plate (A) 90°. SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 •...
Page 62: Maintenance And Operation
Provide at least one annual check of the damper. The functional test must be carried out in compliance with the basic maintenance principles of the European norms EN 13306, EN 15423 and EN15650. SOLID AIR ® CLIMATE SOLUTIONS • T +31 598 36 12 21 •...
Page 63 Solid Air P.O. box 14, 9610 AA Sappemeer, The Netherlands +31 20 696 69 95 mail@solid-air.com www.solid-air.com...

This manual is also suitable for:

Fdc40