Ampcontrol HPB User Manual
  1. Manuals
  2. Brands
  3. Ampcontrol Manuals
  4. Relays
  5. HPB
  6. User manual

Ampcontrol HPB User Manual

Integrated protection relay
Hide thumbs
Table of Contents

Advertisement

Quick Links

HPB
Integrated Protection Relay
User Manual
Version: 9, March/2020
PN: 117829
Designed and manufactured in Australia by Ampcontrol Pty Ltd

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HPB and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Ampcontrol HPB

Summary of Contents for Ampcontrol HPB

  • Page 1 Integrated Protection Relay User Manual Version: 9, March/2020 PN: 117829 Designed and manufactured in Australia by Ampcontrol Pty Ltd...
  • Page 2 The note symbol highlights key information. Please share these notes with other operators. ENVIRO The enviro (environmental) symbol highlights areas which may have an impact on the surrounding fauna and/or flora. Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 2 of 61...
  • Page 3 HPBB012 Version 9 – March/2020 Copyright Notice The Ampcontrol HPB described in this document is the property of AMPCONTROL PTY LTD. It is furnished under a license agreement and is to be used only in accordance with the terms of the agreement.

  • Page 4: Table Of Contents

    8.3 Voltage Metering ..................25 9 USER ADJUSTABLE SETTINGS ..............26 9.1 Parameter Groups ................... 26 9.2 Changing Settings ................... 27 10 SYSTEM CONTROL ..................28 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 4 of 61...
  • Page 5 15 EQUIPMENT LIST ..................35 16 TROUBLESHOOTING .................. 36 16.1 Pilot Fault Finding Information ............... 38 APPENDIX A: DRAWINGS ................40 APPENDIX B: APPROVALS ................59 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 5 of 61...
  • Page 6 HPB USER MANUAL HPBB012 Version 9 – March/2020 TABLE OF FIGURES Figure 16-1: HPB - Pilot – Resistor & HTU Mode ................... 39 TABLE OF TABLES Table 1: HPB Display Messages ......................10 Table 2: HPB Error Status Indicator ......................11 Table 3: Low Voltage Signals .........................

  • Page 7: Safety And Other Warnings

    1.1.5 Operation As safety depends on the HPB functioning correctly it is highly recommended that all safety functions of the HPB be periodically tested to ensure correct operation.

  • Page 8: Receiving And Storage

    If there is evidence of physical damage, notify Ampcontrol immediately. Notify Ampcontrol immediately in the case of any discrepancies to the packing list. Keep a record of any claims and correspondence. Photographs are recommended.

  • Page 9: Product Overview

    The relay can perform an automatic “H.V. Insulation” test on the cable prior to the closure of the main contactor. The results of the test are displayed on the HPB Display Module (HDM-1) and can be remotely monitored.

  • Page 10: Remote Display Module (Hdm)

    The HPB Relay status display is one of the most useful features of the relay’s display system and should be viewed as the first step in fault finding. This display shows a list of 9 prompts in order of priority indicating what the HPB Relay requires to allow the output to close. The prompts are listed as follows:...

  • Page 11: Table 2: Hpb Error Status Indicator

    Table 2: HPB Error Status Indicator Display Message Description Error # 1 Indicates corruption in the Group 1 Settings (HPB Mem Error) Error # 2 Indicated corruption in the Group 2 Settings (HTU Mem Error) Error # 3 Is a combination of faults in both groups For details of Groups see Section 9.1, Parameter Groups.

  • Page 12: Installation

    If modifications of any form are made to the HPB, the equipment may no longer be fit for use. If any modifications or damage to the HPB is evident, do not use the equipment and contact Ampcontrol for advice.

  • Page 13: Installation And Wiring Instructions

    Connections to the HPB Relay are made via a plug in base. The base is to be securely fastened to the enclosure in which it is being installed. The base is clearly labelled for ease of terminal location and identification.
  • Page 14 4.3.6 Wiring Installation The connections to the HPB Relay consist of a mix of low and high voltage supplied and relay contact circuits. To reduce induction from high voltages, care needs to be taken in the layout of the wiring and the installation.

  • Page 15: Table 3: Low Voltage Signals

    (digital input) MCI- Screen = Earth # The 0V is internally connected to the HPB Relay’s earth (Pin 7). The screen therefore must NOT be earthed at any other point. NOTE * The HPB Relay’s digital inputs could alternatively be run in a screened multicore cable (Separate cable for each HPB in multiple installations).
  • Page 16 4.3.8 High Voltage Circuits The “high” voltage circuits of the HPB are the 110 VAC supply (110V version Pins 30, 31 only) and the relay contacts. Apart from keeping these separate from other wiring to the relay, there are no special requirements.

  • Page 17: Machine Communication

    If the remote stop function is not required the stop terminal must be bridged to the diode terminal or the HPB Relay will not energise. The status of the Remote “Stop” input is displayed “HTU: Online Run” or “HTU: Online Stp” and can be viewed on the HDM Module’s “Pilot and HTU information” page (level 2, position 1).

  • Page 18: Machine Number

    HDM Remote Display Module (level 9, position 2). 5.4 Receiver Sensitivity The HPB allows the sensitivity of the HTU receiver to be adjusted to suit different installations. For installations where multiple HPB’s are located close to each other the sensitivity can be reduces to prevent crosstalk between the pilot signals.

  • Page 19: Earth Protection Functions

    When the leakage reaches 100% for the selected time delay a trip occurs. For the HPB 6.6kV and the HPB 22kV 200mA EL, the trip level is adjustable in 100mA increments over the range 200mA-1000mA and for the standard HPB 22kV the trip level is selectable in 250mA increments over the range 500mA-2500mA.

  • Page 20: Earth Continuity

    DC signal and communications is achieved by a high frequency AC signal. The HPB Relay can be configured to operate in either Resistor or HTU Mode. The mode is selected in “Pilot Type”, (level 8, position 1) and defines the type of termination unit to be connected between the pilot and earth at the machine end of the trailing cable being protected by the HPB Relay.
  • Page 21 MCR Relay. In “Res” mode all of the relay settings are stored in the HPB Relay. If a load is moved to a different outlet (or substation) then the HPB Relay’s settings need to be checked and updated if necessary.
  • Page 22 HPBB012 Version 9 – March/2020 When an Earth Continuity trip occurs the HPB Relay de-energises the MCR Relay. The “EC” LED on the display module is illuminated and the open collector output on the relay is switched on to provide remote monitoring if required.

  • Page 23: Current Related Functions

    The current range is selectable in 4 Amp increments between 60 and 116 Amps. The current multiplier is selectable at 1/8, 1/4, 1/2, 1, 2, and 4 times for the HPB 6.6kV and at 1/4, 1/2, 1, 2, 4, and 8 times for the HPB 22kV.

  • Page 24: Short Circuit

    The HPB Relay can be programmed so that a short circuit trip will operate either the “CBR” relay or the “MCR” Relay. This can be achieved by selecting the required relay at the “SC Relay” selection in the non-volatile memory (See Section 9, User Adjustable Settings).

  • Page 25: Voltage Related Functions

    A main contactor fail trip causes the CBR Relay to de-energise, which trips the circuit breaker. An internal battery backed indication flag in the HPB Relay is also tripped. An LED on the front panel of the HPB Relay begins to flash.

  • Page 26: User Adjustable Settings

    These settings are stored, retrieved to/from the memory in the HPB Relay or the memory in the HTU-1 Termination Unit, depending on the “Pilot Mode” setting. If the Resistor Pilot Mode is selected the HPB Relay reads and writes to and from the relay’s internal memory for the group 2 settings.

  • Page 27: Changing Settings

    Momentarily operate the lock input. The display will show a confirming message, then return to the viewing level. If the up or down keys are operated during this procedure the HPB Relay aborts the modifying sequence. When changes have been made to the stored values, the old value and the new value are stored in the event log.

  • Page 28: System Control

    25 seconds to complete due to the charging of the cable capacitance. If the result of this test is satisfactory the HPB Relay goes into the run mode and the MCR Relay picks up.

  • Page 29: Event Log

    HPBB012 Version 9 – March/2020 11 EVENT LOG A real time clock/calendar is included in the HPB Relay. This combines with the non-volatile memory to provide data logging. This log sequentially records the time, date and details of the HPB Relay’s operations.
  • Page 30 Records that the remote termination unit’s non-volatile memory has been corrupted or “HTU mem.E” the remote termination unit has gone offline while the outlet is running. Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 30 of 61...

  • Page 31: Time & Date

    If the battery voltage is low the time will zero and the date will reset to 1 January on power up. If the battery is flat or faulty the relay is likely to trip on “main contactor fail” on power up. Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 31 of 61...

  • Page 32: Remote Data Communications

    HPBB012 Version 9 – March/2020 13 REMOTE DATA COMMUNICATIONS The HPB Integrated Protection Relay has the facility for connecting remote monitoring equipment. This can be in the form of either the Remote Display Module or other peripheral equipment such as PLC’s.

  • Page 33: Specifications

    Operating Time 300ms, 400ms, 500ms, 1.0s, 1.2s, 1.5s and 2s Earth Fault Lockout Protection: HPB 6.6kV – Selectable at 2, 5, 10, 20 and 50 Meg Ohm and off Lockout Resistance: HPB 22kV – Selectable at 15, 20, 30, 50 and 100 Meg Ohm and off...
  • Page 34 VA Rating: 10 VA Standard: AS60044.2 N Terminal capable of withstanding 5kVDC test voltage NOTE Transformers must be able to withstand 5kVDC on the primary side. Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 34 of 61...

  • Page 35: Equipment List

    6.6kV Cable Connection Module 143369 22kV Cable Connection Kit 144371 11kV Cable Connection Kit 101503 IPA/IPB Relay/LED Output Module 117829 HPB User Manual 143911 48VDC, 120W Power Supply Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 35 of 61...

  • Page 36: Troubleshooting

    16 TROUBLESHOOTING If a problem is experiences with the relay use the following table to fault find the problem. Should the fault persist, remove the relay and return the relay plus a description of the fault to Ampcontrol for repairs.
  • Page 37 Ampcontrol for battery replacement and full testing. HDM Displays “Hardware fault”. CCMB has not been Check all wiring to the CCMB and detected. earthing. Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 37 of 61...

  • Page 38: Pilot Fault Finding Information

    To carry out tests on a faulty earth continuity circuit adopt the following procedures: Open Circuit Pilot Check the voltage between the pilot and earth at the HPB Relay (Pins 6 and 7). The reading should be 30VDC. To determine the location of the fault continue the above test along the pilot until no reading is obtained.

  • Page 39: Figure 16-1: Hpb - Pilot - Resistor & Htu Mode

    Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Figure 16-1: HPB - Pilot – Resistor & HTU Mode Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 39 of 61...

  • Page 40: Appendix A: Drawings

    IPAS005 IPA/IPB Relay/LED Output Module Relay Output Module – General Arrangement IPAA031 11kV VT Mechanical Drawing and Mounting Dimensions 22kV VT Mechanical Drawing and Mounting Dimensions Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 40 of 61...
  • Page 41 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 41 of 61...
  • Page 42 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 42 of 61...
  • Page 43 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 43 of 61...
  • Page 44 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 44 of 61...
  • Page 45 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 45 of 61...
  • Page 46 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 46 of 61...
  • Page 47 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 47 of 61...
  • Page 48 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 48 of 61...
  • Page 49 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 49 of 61...
  • Page 50 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 50 of 61...
  • Page 51 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 51 of 61...
  • Page 52 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 52 of 61...
  • Page 53 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 53 of 61...
  • Page 54 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 54 of 61...
  • Page 55 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 55 of 61...
  • Page 56 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 56 of 61...
  • Page 57 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 57 of 61...
  • Page 58 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 58 of 61...

  • Page 59: Appendix B: Approvals

    Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 APPENDIX B: APPROVALS Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 59 of 61...
  • Page 60 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 60 of 61...
  • Page 61 Ampcontrol Pty Ltd – ABN 28 000 915 542 HPB USER MANUAL HPBB012 Version 9 – March/2020 Uncontrolled Copy - Refer to Ampcontrol Website for Latest Version Page 61 of 61...

Table of Contents

Save PDF