Page-1 1. Outline “NACHI ROBOT” has used mechatronic techniques, cultivated throughout the last few decades, to supply robots suited for industries utilizing welding and the material handling techniques. “ES06/12 series” is a robot of high speed and simple highly rigid structure which is optimal for assembling and material handling application.
Page-3 2.2 ES12-01 basic specification Item Specifications ES12 ES12 ES12 ES12 ES12 ES12 Robot model -5535-01 -5545-01 -7035-01 -7045-01 -8535-01 -8545-01 Construction Horizontally Articulated Number of axis Drive system AC servo motor Brake Axis 1, 2 and 4 ; without brake Axis 3 ;...
Page-4 3. Dimensions 【ES06-3520-01】【ES06-3534-01】 *1) Needed space to replace battery. *2) Screws to fix tube and pipe for customer. *3) Minimum bending radius of wire harness. *4) Needed space to connect wire harness.
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Page-5 【ES06-4520-01】【ES06-4534-01】 *1) Needed space to replace battery. *2) Screws to fix tube and pipe for customer. *3) Minimum bending radius of wire harness. *4) Needed space to connect wire harness.
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Page-6 【ES06-5520-01】【ES06-5534-01】 *1) Needed space to replace battery. *2) Screws to fix tube and pipe for customer. *3) Minimum bending radius of wire harness. *4) Needed space to connect wire harness.
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Page-7 【ES12-5535-01】【ES12-5545-01】 *1) Needed space to replace battery. *2) Screws to fix tube and pipe for customer. *3) Minimum bending radius of wire harness. *4) Needed space to mount/dismount cover. *5) Needed space to connect wire harness.
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Page-8 【ES12-7035-01】【ES12-7045-01】 *1) Needed space to replace battery. *2) Screws to fix tube and pipe for customer. *3) Minimum bending radius of wire harness. *4) Needed space to mount/dismount cover. *5) Needed space to connect wire harness.
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Page-9 【ES12-8535-01】【ES12-8545-01】 *1) Needed space to replace battery. *2) Screws to fix tube and pipe for customer. *3) Minimum bending radius of wire harness. *4) Needed space to mount/dismount cover. *5) Needed space to connect wire harness.
Page-10 4. Detail of load mounting plate To mount end effecter, please refer to drawing below. When mounting end effecter, do not to apply excessive force to the shaft. Especially never hit the shaft by hammer and or so. Ball screw shaft may be broken by excessive force.
Page-11 5. Installation procedure Axis 1, 2 and 4 do not have brake. So arms are free to move while carrying it. Never forget to fix arm properly when carrying robot in order not to be caught by moving DANGER arm.
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Page-12 ■ Installation procedure 1) Installation base is processed surface. Utilizing 4 installations holes on base (4-φ9 holes for ES06 series, 4-φ16 hole for ES12 series), fix robot properly by installation bolts (hex socket head bolts) which is accessory of robot. 2) We recommend to use the common basement in order that positioning error does not occur between robot and peripheral equipment.
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Page-13 ■ Installation space To install the robot, lock the base of the robot. 【ES06-01】 hole φ8 hole for positioning pin Installation hole Installation face 【ES12-01】 hole φ8 hole for positioning pin Installation hole Installation face...
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Page-14 ■ Accuracy of installation surface When installing robot, strictly observe precautions below to cause no deformation in the swivel base. (1) Install robot on horizontal and flat plane. (2) Deviation on the robot installation surface must fall within 0.1 mm. (3) The roughness of surface of the base plate is recommended less than Rz25.
Page-15 6. Allowable wrist load Load fixed on the tip of wrist is regulated by “allowable payload mass”, “allowable static load torque”, and “allowable moment of inertia”. Strictly keep the wrist load within each allowable value. If wrist load exceeds the allowable value, this robot is out of guarantee. Refer to the table of “2.
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Page-16 ■ How to find the inertia moment of each axis The following section shows general methods of calculating the inertia moment around each axis. X: Axis parallel to X axis on tool COG Y: Axis parallel to Y axis on tool COG Z: Axis parallel to Z axis on tool COG Ix: Inertia moment around X axis passing through the tool COG Iy: Inertia moment around Y axis passing through the tool COG...
Page-17 7. Option specifications Robot model № Name Parts No. Specifications ○ Axis1 changing operation OP-S5-029 Attachment work needs to be done by customer range ○ OP-S5-030 Attachment work needs to be done by customer ○ OP-H4-010 Sink type 1 valve ○...
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Page-18 <ES06-01 option specification> ES06 series CR751 コントローラ用 Refer to “2.Basic specifications” for detail. Axis1 changing operation range ・OP-S5-029 Solenoid valve set ・OP-H4-0** (Sink type) Internal wires and tubes set for gripper (**:10~13=1~4 valves) ・OP-H1-021(200mm stroke) ・OP-H5-0** (Source type) ・OP-H1-022(340mm stroke) (**:12~15=1~4 valves) This option With gripper output cables...
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Page-19 <ES12-01 option specification> 水平多関節形 (ES12 シリーズ) Refer to “2.Basic specifications” for detail. Axis1 changing operation range ・OP-S5-030 Solenoid valve set ・OP-H6-0** (Sink type) Internal wires and tubes set for (**:06~09=1~4 valves) ・OP-H1-023 (350mm stroke) ・OP-H7-0** (Source type) ・OP-H1-024 (450mm stroke) (**:02~05=1~4 valves) This option With gripper output cables...
Page-20 8. Application wires and tubes diagram ■ Exterior of Gripper wires and tubes (AIR OUT RETURN) Primary air horse (air out, return) Secondary air horse (option or prepared by customer) (HC1 2) (3) Gripper input signal connector (HC1,2) RH-6FH RH-6FH series :φ4 horse (8 at maximum) (GR1 2) RH-12FH/20FH...
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Page-21 ■ Connection of Gripper wires and tubes Gripper output signal connector White Gripper output signals White Black Direct connection to solenoid White valve set of option Black Gripper output signal connector Connection to solenoid valve Black prepared by customer with White gripper output cables of option Black...
Page-22 9. Transport procedure 【ES06-01 series】 Mass ES06-35**-01 series: Approx. 39kg Fore arm ES06-45**-01 series: Approx. 40kg ES06-55**-01 series: Approx. 41kg Upper arm Fixing plate B Fixing plate A In case of standard specification, anti-rust grease is applied at the edge of shaft (J3).
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Page-24 Table 9-2 Robot pose for transportation (ES12-01 series) Axis ES12-55**-01 ES12-70**-01 ES12-85**-01 -37.5° -21.4° -15.1° 127.5° 111.4° 105.1° ) Not fixed (*) When J3 axis is operated to the end of stopper, its shaft will hit the floor. So never forget to move robot arm to the above pose before transportation.
2. Operation and maintenance education The special spot operation guide and the special spot preservation guide are the outside of the estimation. Consult with each NACHI-FUJIKOSHI office for the details as for the schooling system. 11. Consuming power (Robot + Controller) 0.4 kVA at maximum (may vary according to the application and motion pattern.)
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Phone +81-76-423-5137 +81-76-493-5252 NACHI-FUJIKOSHI CORP. holds all rights of this document. No part of this manual may be photocopied or reproduced in any from without prior written consent from NACHI-FUJIKOSHI CORP. Contents of this document may be modified without notice. Any missing page or erratic pagination in this document will be replaced.
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