Instruction Manual PSE2xxDN Table of Contents 1 Safety precautions ........................4 Appropriate use ......................4 Shipping, assembly, electrical connections and start-up ........... 4 Troubleshooting, maintenance, repairs, disposal ............4 Symbols ........................4 2 Device description ........................5 Features ........................5 Installation ........................
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Instruction Manual PSE2xxDN Purpose of instruction manual This instruction manual describes the features of PSE2xxDN positioning systems and provides guidelines for their use. Improper use of these devices or failure to follow these instructions may cause injury or equipment damage. All individuals responsible for operating these devices must therefore be properly trained and aware of the hazards.
Instruction Manual PSE2xxDN 1 Safety precautions Appropriate use Positioning systems are especially suitable for automatically setting tools, stops or spindles for wood-processing equipment, packing lines, printing equipment, filling units and other types of special machines. PSE2xxDN positioning systems are not stand-alone devices and may only be used if coupled to another machine.
Instruction Manual PSE2xxDN WARNING! This warns you of a potential hazard that could lead to bodily injury up to and including death if the corresponding instructions are not followed. WARNING: This warns you of a potential hazard that could lead to significant property damage if corresponding instructions are not followed.
Instruction Manual PSE2xxDN Installation PSE2xxDN with hollow shaft: The PSE2xxDN is mounted onto the machine by sliding the hollow shaft of the positioning gear onto the axis to be driven and then securing it with an adjustable collar. The adjustable collar should be tightened only just to the point where it can no longer rotate freely.
Instruction Manual PSE2xxDN Setting the device address and baud rate (Option) The rotary switches for setting the device address at the bus and a 2-pin sliding switch for setting the baud rate are located behind the terminals. The rotary switches indicate the tens and ones places of the address selected. If the switches are resting in a position between 64 and 99, the address is set via DeviceNet (PSE object;...
Instruction Manual PSE2xxDN New position value is smaller than the current value: The device reverses an additional 5/8 of one rotation and approaches the exact position after resuming forward motion. New position value after reverse run without loop: The device always approaches the position by moving in forward direction;...
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Instruction Manual PSE2xxDN a) Table of implemented attribute entries The following attributes are part of the PSE object (class ID 100), 1st instance: Description Attr. Function Range of Back Delivery value State 31 bit target value target position to be achieved value in 1/100 mm (for default settings of numerator, Attr.
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Instruction Manual PSE2xxDN Name Attr. Function Range of Back Delivery value State maximum value in cNm see table start-up 16 bit table torque time period value in msec 10...1000 for start-up 16 bit torque rpm limit for value in % of the target rpm 10...90 aborting run 16 bit...
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Instruction Manual PSE2xxDN Name Attr. Function Range of Back Delivery value State control word Bit 0: manual run to larger values 16 bit Bit 1: manual run to smaller values Bit 2: transfer target value (when transferring a target value with the help of the poll I/O connection, a positioning run is only started if this bit is set) Bit 3: release for manual run in jog run...
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Instruction Manual PSE2xxDN Name Attr. Function Range of Back Delivery value State baud rate 0: 125 kBaud 1: 250 kBaud 0...2 2: 500 kBaud 8 bit This value cannot be changed if the baud rate switch is used (i.e. the switch setting is not ON-ON).
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Instruction Manual PSE2xxDN Name Attr. Function Range of Back Delivery value State production year and week of manufacturing YYWW date (given as an integer) 16 bit serial number 65 serial device number 0...65535 16 bit version software version number 16 bit writing ‘-1’: delivery state -1, -2 or...
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Instruction Manual PSE2xxDN Name Attr. Function Range of Back Delivery value State control word, start initial reference loop bit 7 8 bit control word, jog run to larger values bit 8 8 bit control word, jog run to smaller values bit 9 8 bit control word,...
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Instruction Manual PSE2xxDN Table of rated speed and torque values for the various device models Device 211-08 212-08 231-08 232-08 model Attribute value range value range value range value range Name delivery state delivery state delivery state delivery state 6…60 6…30 6…120 6…60...
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Instruction Manual PSE2xxDN b) UCMM connection Because the PSE2xxDN is UCMM capable, the only way to communicate with the device is through a UCMM-compliant connection. The PSE2xxDN only supports the 8/8 body format, which means that the UCMM request parameters are fixed as follows: ...
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Instruction Manual PSE2xxDN d) I/O connections The PSE2xxDN supports the following types of I/O messages: Poll (class ID 5, instance 2) Bit strobe (class ID 5, instance 3) Change-of-state/cyclic (class ID 5, instance 4), with or without master acknowledge Setting up an I/O connection first requires the use of an explicit connection to allocate the desired I/O connection;...
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Instruction Manual PSE2xxDN f) Assigning mapping I/O assemblies to available I/O connections The PSE2xxDN allows the user to change how mapping I/O assemblies are assigned to available I/O connections. The current settings for each type of I/O connection are recorded in the connection object (class ID 5), instance 0, attr. 100-104. The following provides possible settings and default values: Name Attr.
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Instruction Manual PSE2xxDN h) Detailed description of status bits Bit 0: target position reached This bit is set: - when a transferred target position has been reached successfully - after running an initial reference loop, when the actual value corresponds to the previously transferred target value This bit is reset: - after transferring a target position if the difference from the actual value is...
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Instruction Manual PSE2xxDN Bit 8: movement opposite loop direction This bit is set: - during a manual run in the direction opposite that of the loop direction (a subsequent manual run in the loop direction will not reset this bit) - during a positioning sequence in the direction opposite that of the loop direction This bit is reset:...
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Instruction Manual PSE2xxDN Bit 14 / 15: positive / negative range limit This bit is set: - if the limit value is reached during a manual run (but not if reached during a positioning run) - if a limit value is modified such that the current position lies beyond the limit - if, while on standstill, by means of an external force the drive is moved to a position which is outside the area which is defined by the range limits This bit is reset:...
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Instruction Manual PSE2xxDN Bit 12: Run with drag error correction: If the bit is set, the drive trys (under consideration of the configured maximum torque) to compensate a drag error which has been developped. By controling the rpm on a value which is slightly above or below the configured ‘target rpm posi’...
Instruction Manual PSE2xxDN 3 Sequence of positioning a) Positioning run - In order to control the drive using I/O connections, you must first establish an explicit connection using the UCMM; this connection is then used to allocate and configure the desired I/O connection. - Transfer target value: - Poll I/O message with control word 14h and target value - If release has not been set in the control word: set target value explicitly (using the...
Instruction Manual PSE2xxDN - Set control word explicitly to 10h (using the PSE object; class 100, instance 1, attribute 36) - End manual run by withdrawing release: - Poll I/O with control word 0h - Bit strobe with bit 0 - Set control word explicitly to 0h (using the PSE object;...
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Instruction Manual PSE2xxDN or if the actual position value changes during standstill. The value is available after power up without further commands. There are two cases that cause the counted turns to be invalid: 1) The output shaft is externally displaced during control power off for more than 36°. 2) Control power is turned off while the PSE2xxDN is turning.
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Instruction Manual PSE2xxDN 1) Directly, by writing the referencing value to attr. 4. 2) Indirectly, by writing an actual value to attr. 3. This makes it possible to assign any “true” actual value to the current, physical actual value. The resulting difference is then the referencing value.
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Instruction Manual PSE2xxDN Remarks: 1) When calculating the upper mapping end (attr. 40), a security reserve of 2 rotations has to be kept in mind (800 increments by default, see the examples above), because the highest possible position value is 2 rotations below the upper mapping end.
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Instruction Manual PSE2xxDN e) Using actual value assessment factors to set the spindle pitch The PSE object; class 100, instance 1, attribute 16 (numerator factor) and attribute 17 (denominator factor) can be used to represent any desired spindle pitch. Both factors are set to a value of 400 by default, resulting in a resolution of 0.01 mm at a spindle pitch of 4 mm.
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Instruction Manual PSE2xxDN nevertheless. If the same jog run bit stays active further on, after a short waiting time a continuous manual run might join the single step under some circumstances. This continuous manual run will run as long as the jog run bit stays activated. For this, additionnally to the activation of the jog run bit also bit 3 (‘release for manual run in jog run mode’) has to be activated.
Instruction Manual PSE2xxDN 5 Technical data Ambient conditions ambient temperature 0 °C to +45 °C storage temperature -10 °C to +70 °C shock resistance according to 50 g 11 ms DIN IEC 68-2-27 resistance to vibration 10 Hz to 55 Hz 1.5 mm according to DIN IEC 68-2-6 55 Hz to 1000 Hz 10 g 10 Hz to 2000 Hz 5 g...
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Instruction Manual PSE2xxDN Physical data positioning range Variants with partially absolute measuring system (“singleturn“): …2 value range for positions: -2 , no mechanical limits Variants with absolute measuring system (“multiturn“): 64 rotations, no mechanical limits torsional rigidity max. 0.2° (angle of rotation when switching from operation without backlash to maximum torque) gear backlash...
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