Table of Contents
Related Manuals for halstrup-walcher PSE3**PN series
Summary of Contents for halstrup-walcher PSE3**PN series
- Page 1 Instruction Manual PSx3xxPN halstrup-walcher GmbH Stegener Straße 10 D-79199 Kirchzarten Tel.: +49 (0) 76 61/39 63-0 Fax: +49 (0) 76 61/39 63-99 E-Mail: info@halstrup-walcher.de Internet: www.halstrup-walcher.de Document 7100.005114 03/2017...
-
Page 2: Table Of Contents
Instruction Manual PSx3xxPN Table of Contents 1 Safety precautions ..................4 Appropriate use ......................... 4 Shipping, assembly, electrical connections and start-up ............ 4 Troubleshooting, maintenance, repairs, disposal ............... 4 Symbols ..........................5 2 Device description ..................5 Features ..........................5 Installation ......................... - Page 3 Instruction Manual PSx3xxPN Purpose of instruction manual This instruction manual describes the features of the PSx3xxPN positioning system and provides guidelines for its use. Improper use of these devices or failure to follow these instructions may cause injury or equipment damage. Every person who uses the devices must therefore read the manual and understand the possible risks.
-
Page 4: Safety Precautions
Instruction Manual PSx3xxPN 1 Safety precautions Appropriate use Positioning systems are especially suitable for automatically setting tools, stops or spindles for wood-processing equipment, packing lines, printing equipment, filling units and other types of special machines. PSx3xxPN positioning systems are not stand-alone devices and may only be used if coupled to another machine. -
Page 5: Symbols
Instruction Manual PSx3xxPN Symbols The symbols given below are used throughout this manual to indicate instances when improper operation could result in the following hazards: WARNING! This warns you of a potential hazard that could lead to bodily injury up to and including death if the corresponding instructions are not followed. -
Page 6: Pin Assignment
Instruction Manual PSx3xxPN Solid shaft: The PSx3xxPN is mounted on the machine by fixing the solid shaft with coupling and intermediate flange to the axis of the machine. Never apply force to the housing cover, e.g., for supporting weight. Driving the PSx3xxPN rearward is prohibited (e.g. it’s not allowed to turn the output shaft by an external force). -
Page 7: Setting Of The Device Name
Instruction Manual PSx3xxPN Setting of the device name It’s possible to set the device name by 3 different ways: 1) For variants with address switches the device name is built up of a basic part and the address in the following way: pse-xx (xx is the setting of the address switches when powering on the drive, provided that the address is >... -
Page 8: Leds
Instruction Manual PSx3xxPN LEDs The following LEDs are located under the transparent sealing plug: P1/P2: green LINK LEDs and yellow ACT LEDs for ports 1 and 2 BF: Profinet bus fault LED SF: Profinet status fault LED V_Motor: The LED is illuminated yellow when power is available to the motor. Switch configurations: PSx30xPN, PSx31xPN-8, PSx31xPN-14, PSx33xPN,... -
Page 9: Start-Up
Instruction Manual PSx3xxPN 4) The yellow “motor” LED indicates the motor power supply: Motor power supply too low or too high - off Motor power supply well - on Motor power supply well, PSx in delivery state flashing Start-up After the supply voltage has been hooked up, a positioning or manual run can begin... -
Page 10: Profinet Interface
Instruction Manual PSx3xxPN PROFINET interface When setting up the project, care should be taken to use the appropriate DAP (either “PSx with 1 connector” or “PSx with 2 connectors”). When choosing the wrong DAP, no communication will establish. Although the mode “IRT” is mentioned in the GSD file associated to the device, currently only the mode “RT”... -
Page 11: A) Table Of Implemented Parameter Entries
Instruction Manual PSx3xxPN a) Table of implemented parameter entries Name Par. Function Type/ Back Delivery Number Range State Status requests status word Bit 0: target position reached 0 ... Bit 1: drag error 0xFFFF Bit 2: reserved 16 bit Bit 3: reserved Bit 4: motor power present Bit 5: positioning run aborted Bit 6: drive is running... - Page 12 Instruction Manual PSx3xxPN Name Par. Function Type/ Back Delivery Number Range State Status requests (continued) device model device model within the PSE series as 16 bit (as number) number (e.g. 31208) device model device model within the PSE series as string (e.g.
- Page 13 Instruction Manual PSx3xxPN Name Par. Function Type/ Back Delivery Number Range State Parameter group “position settings” (continued) 31 bit referencing correction factor for the target, actual and value limit switch values Changes only possible when at standstill 31 bit upper definition of the positioning range relative 102400 mapping end...
- Page 14 Instruction Manual PSx3xxPN Name Par. Function Type/ Back Delivery Number Range State Parameter group “velocity” target speed maximum rpm to be used for positioning runs 16 bit value in rpm target speed maximum rpm to be used for manual runs for manual value in rpm 16 bit...
- Page 15 Instruction Manual PSx3xxPN Name Par. Function Type/ Back Delivery Number Range State Parameter group “time” (continued) duration of time period at end of run, in which the 0...1000 “maximum holding torque at end of run” maximum 16 bit holding applies (value in msec, see also Par. 65) torque at end of run idle period for...
- Page 16 Instruction Manual PSx3xxPN Name Par. Function Type/ Back Delivery Number Range State Parameter group “others” (continued) configuration Bits 1-0: configuration for connection 16 bit timeout (if a connection has been connection established and lost) timeout 0x00: continue moving (drive will continue moving to the actual target position) 0x01: drive will abort any positioning 0x02: drive will move to a save position...
- Page 17 Instruction Manual PSx3xxPN Name Par. Function Type/ Back Delivery Number Range State Parameter group “others” (continued) writing “-6”: delivery state 96 -6…-1 resets the drive (equal to switching off or 1 (writing) and on again the control power supply) writing “-5”: 0...2 (reading) sets the values of all parameters to the...
- Page 18 Instruction Manual PSx3xxPN the run to the middle of the measurement range. (I. e. control word 0x14 and old target position will not lead to a run to this position.) Table of rated speed and torque values for various models of gears device model 301-x 302-x...
- Page 19 Instruction Manual PSx3xxPN device model PSE 313-x 3110-x 3125-x 3210-x 3218 3310-x Par.-Nr. Name value range delivery state 20…120 1…30 target speed 1...12 5...45 3...30 20…120 1…30 target speed for 1...12 5...45 3...30 manual run 40…600 9…50 acceleration 4...20 20...117 11...70 40…600 9…50...
-
Page 20: B) Structure Of Process Data
Instruction Manual PSx3xxPN Structure of process data 1) Output module (from the perspective of the IO controller) Assignment (cannot be modified): Byte Description corresponding parameter number control word 10-13 target position 2) Input module (from the perspective of the IO controller) Assignment (cannot be modified): Byte Description... - Page 21 Instruction Manual PSx3xxPN Bit 3: reserved Bit 4: motor power present This bit is set: - if the supply voltage to the motor is above the Umot limit (Par. 90) and below This bit is reset: - if the supply voltage to the motor is below the Umot limit or above 30V Bit 5: positioning run aborted This bit is set:...
-
Page 22: D) Detailed Description Of Control Bits
Instruction Manual PSx3xxPN Bit 11: manual displacement This bit is set: - if, while on standstill, the drive is turned externally by more than the value in the positioning window after a positioning run has been finished correctly This bit is reset: - with each new run command Bit 12: incorrect target value This bit is set:... -
Page 23: E) Pkw Parameter Interface
Instruction Manual PSx3xxPN Bit 2: transfer target value The target value in the process data is being accepted as a new valid target value, if this bit is set. A positioning run which starts simultanously or later uses this target value as new target position. If together with taking over the target value the positioning run shall start immediately, bit 4 (“release”) has to be set additionally. - Page 24 Instruction Manual PSx3xxPN Structure of the parameter identifier PKE: The information “parameter identifier” (PKE) consists of a data word (byte 0 and 1 of the PKW parameter interface), in which the type of the request (or the response) and the related parameter number are coded: Parameter identifier PKE Bit No.
- Page 25 Instruction Manual PSx3xxPN Response identifier (drive IO controller): Response Function identifier No response Transfer parameter value (word) Transfer parameter value (double word) Transfer parameter value (array, word) Transfer parameter value (array, double word) Transfer number of array elements Cannot process request (with error number) Subindex IND: For requests and responses which refer to array elements, the field IND contains the array subindex.
-
Page 26: Specials
Instruction Manual PSx3xxPN 3 Specials Speed, acceleration and deceleration Manual runs are performed at the maximum speed specified in Par. 56; positioning runs are performed at the maximum speed specified in Par. 53. For all runs the maximum acceleration in Par. 58 and the maximum deceleration in Par. 59 apply. At the end of each run the maximum deceleration decreases during the approach to the destination successively in order to realize a harmonic transient behaviour. -
Page 27: Positioning Sequence With Loop
Instruction Manual PSx3xxPN motor power has to be in a valid range at the time when this transition happens (e.g. Bit 4 in the status word is being set). If the motor power is missing at that time, the readjustment fails and bits10 (“positioning error”) and 13 (“motor power was missing”) will become active. -
Page 28: Positioning Sequence Without Loop
Instruction Manual PSx3xxPN Once the target position has been reached, the device compares it to the internal absolute encoder status. If a discrepancy is detected, the device then sets the “error” bit (bit 9 in the status word). In delivery state the length of loop is < 0, i.e. each target position is approached in forward direction. - Page 29 Instruction Manual PSx3xxPN 2) Mount the drive in any position on the axle, close the collar, then adjust the positioning range with the help of Par. 41. Par. 41 defines the upper end of the positioning range. By default, the upper end is at +256 rotations (position 102400). If the positioning range doesn’t suit to the actual displayed position after mounting the drive, the upper end of the positioning range can be adjusted freely between +3 rotations and +253 rotations (measured from the actual position).
-
Page 30: Using Position Scaling Factors To Set The Spindle Pitch
Instruction Manual PSx3xxPN d) upper limit (Par. 42), lower limit (Par. 43), positioning window (Par. 44), length of loop (Par. 45), drag error (Par. 46) 8) In order to save the settings permanently in the EEPROM, write 1 to Par. 96. As soon as reading of Par. -
Page 31: Drag Error Monitoring
Instruction Manual PSx3xxPN Drag error monitoring During a positioning run, the device compares the computed target position with the current actual value. If the difference is larger than the “drag error” value (Par. 46), the device sets the corresponding bit in the status word. This situation is especially likely to occur if external factors (required torque, voltage to motor too low) prevent the device from achieving the target rpm. -
Page 32: Devices With Optional Friction Brake
Instruction Manual PSx3xxPN To adjust the position of the drive manually, it is first necessary to remove the rubber- plug in the top cover (see drawings at the end of these instructions). Then release the brake by pressing down and simultaneously turning using a hex wrench NW3 (PSx31xPN and PSx33xPN) or NW4 (PSx30xPN and PSx32xPN). -
Page 33: Technical Data
Instruction Manual PSx3xxPN 6) Only now adjust the desired settings of the adove mentioned parameters for normal operation. 4 Technical Data Ambient conditions ambient temperature 0 °C to +45 °C storage temperature -10 °C to +70 °C shock resistance 50 g 11 ms according to DIN IEC 68-2-27 resistance to vibration 10 Hz to 55 Hz 1,5 mm... - Page 34 (l x w x h) see drawings weight (approx.) PSx30xPN-8 650 g PSx30xPN-14, 1200 g PSx32xPN PSx31xPN-8 700 g PSx31xPN-14, 700 g PSx33xPN PSE31xxPN 1200 g PSE34xxPN 1900 g For additional specifications and dimension drawings, please visit our website at http://www.halstrup-walcher.de/en/produkte/positioniertechnik/positioniersysteme/index.php 7100.005114G_PSx3xxPN.doc 20.03.2017 Re...
- Page 35 Instruction Manual PSx3xxPN...
Need help?
Do you have a question about the PSE3**PN series and is the answer not in the manual?
Questions and answers