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Instruction Manual PSx3xxSE Purpose of instruction manual This instruction manual describes the features of the PSx3xxSE positioning system and provides guidelines for its use. Improper use of these instruments or failure to follow these instructions may cause injury or equipment damage. All individuals responsible for operating these instruments must therefore be properly trained and aware of the hazards.
Instruction Manual PSx3xxSE Safety precautions Appropriate use Positioning systems are especially suitable for automatically setting tools, stops or spindles for wood-processing equipment, packing lines, printing equipment, filling units and other types of special machines. PSx3xxSE positioning systems are not stand-alone instruments and may only be used if coupled to another machine.
Instruction Manual PSx3xxSE Symbols The symbols given below are used throughout this manual to indicate instances when improper operation could result in the following hazards: WARNING! This warns you of a potential hazard that could lead to bodily injury up to and including death if the corresponding instructions are not followed.
Instruction Manual PSx3xxSE Never run the PSx3xxSE in reverse (i.e. do not apply external force to the output shaft in order to turn it). Pin assignment For the supply voltage either a Binder series 713/763 (A-coded) round, 5-pin plug for PSE and PSS devices or a 5-pin Harting plug with protective sleeve (HAN4A) for the PSE34xx devices is located in the housing cover of the PSx3xxSE.
Instruction Manual PSx3xxSE LEDs and address switches The following LEDs are located under the transparent sealing plug: P1/P2: Green link LEDs for ports 1 and 2 S: sercos LED (see sercosIII specifications) V-Motor: The LED is illuminated yellow when power is available to the motor. Motor power supply is too high or low Motor power supply ok Motor power supply ok, PSx in delivery state...
Instruction Manual PSx3xxSE Connection Control Bit 15-12: Counter Bit 1: New Data Bit 0: Producer ready A run command will only accepted if this bit is set. I/O Control Bit15: Output operation state A run command will only accepted if this bit is set. Positioning control (control word) Bit 2-1: Positioning modes...
Instruction Manual PSx3xxSE Parameters 2.7.1 Read only parameters Name, Function Unit Byte count/ data designation type Actual rpm S-0-0040 Current rpm signed decimal Actual position S-0-0051 Current position signed decimal Actual torque S-0-0084 Current torque value signed decimal In position S-0-0336 Drive is in the positioning window...
Instruction Manual PSx3xxSE 2.7.2 Writable parameters Name, Function Byte designation Type Upper limit S-0-0049 Maximum permitted target position Unit: * Min.: lower limit Max.: positioning range – 3 rotations Default setting: 101200 Changes only possible when at a standstill Lower limit S-0-0050 Minimum permissible target position Unit: * Min.: positioning range –...
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Instruction Manual PSx3xxSE Name, Function Byte designation Type Drag error S-0-0159 Max. drag error before a C2D warning is generated Monitoring deactivated with 0. Unit: * Min.: 0 Max.: 1000* Default setting: 0 Reference S-0-0175 Correction factor for the target, actual and limit switch value values Unit: *...
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Instruction Manual PSx3xxSE Name, Function Byte designation Type Address S-0-1040 sercosIII address Min.: 1 Max.: 511 Default setting: 1 Extended scale P-0-0079 Used in combination with S-0-0079 to set "unlevel" for positional resolutions data Min.: 1 Max.: 10000 Default setting: 400 Changes only possible when at a standstill Drag error P-0-0159 Drag error correction is deactivated with the value 0.
Instruction Manual PSx3xxSE 2.8.2 Warnings (C2D) A warning does not result in a run being aborted. Run commands continue to be accepted when warnings are active. The drive issues the following warnings (S-0-0390): 0xC00E2028: Drag error (see Section 3.4) A new run command deletes this warning. 0xC00E2053: Invalid target value, target value lies outside the permissible positioning range.
Instruction Manual PSx3xxSE 3.1.1 Positioning sequence with loop The loop length (S-0-0058) has the effect of ensuring that a target value is always approached from the same direction. This allows you, for example, to eliminate the lash in a driven spindle. The diagram below illustrates the function of the loop length: If the target value is above the current position (actual value 1) and the loop length is >...
Instruction Manual PSx3xxSE Drag error 3.4.1 Monitoring During a positioning run, the instrument compares the computed target position with the current actual value. If the difference is greater than the value "drag error" (S-0-0159), a warning (C2D) is generated (diagnosis code: 0xC00E2028). This applies in particular if the target speed cannot be achieved due to external influences (required torque, motor voltage too low).
Instruction Manual PSx3xxSE Bring the axle to be positioned all the way to the left (or bottom), run the drive without a loop to the smallest position (position 1200) and with the adjustable collar open, and then close the adjustable collar. The drive can now run 250 rotations to the right (or top) (default ±100000 increments).
Instruction Manual PSx3xxSE The positional data should be scaled in degrees relating to the output shaft: 1 rotation = 360° S-0-0079 = 360; P-0-0079 = 400 The drive is to be operated on a 4mm spindle with a resolution of 1/100 mm: 1 rotation = 4 mm= 400 increments ...
Instruction Manual PSx3xxSE Technical data Ambient conditions ambient temperature 0 °C to +45 °C storage temperature -10 °C to +70 °C shock resistance according to 50 g 11 msec DIN IEC 68-2-27 resistance to vibration 10 Hz to 55 Hz 1.5 mm according to DIN IEC 68-2-6 55 Hz to 1000 Hz 10 g 10 Hz to 2000 Hz 5 g...
Weight (approx.) PSx30xSE-8 650 g PSx30xSE-14, PSx32xSE 1200 g PSx31xSE-8 700 g PSx31xSE-14, PSx33xSE 700 g PSE31xxSE 1200 g PSE34xxSE 1900 g For additional specifications and dimension drawings, please visit our website at http://www.halstrup-walcher.de/en/produkte/positioniertechnik/positioniersysteme/index.php 7100.005054G_PSx3xxSE.doc 03/2017Ed...
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