halstrup-walcher PS*3**SE series Instruction Manual

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Document 7100.005054
Instruction Manual
PSx3xxSE
03/2017
halstrup-walcher GmbH
Stegener Straße 10
D-79199 Kirchzarten
Phone:
+49 (0) 76 61/39 63–0
Fax:
+49 (0) 76 61/39 63–99
E-Mail:
info@halstrup-walcher.com
Internet:
www.halstrup-walcher.com

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  • Page 1 Instruction Manual PSx3xxSE halstrup-walcher GmbH Stegener Straße 10 D-79199 Kirchzarten Phone: +49 (0) 76 61/39 63–0 Fax: +49 (0) 76 61/39 63–99 E-Mail: info@halstrup-walcher.com Internet: www.halstrup-walcher.com Document 7100.005054 03/2017...
  • Page 2: Table Of Contents

    Instruction Manual PSx3xxSE Table of Contents Safety precautions ................... 4 Appropriate use ................... 4 Shipping, assembly, electrical connections and start-up ......4 Troubleshooting, maintenance, repairs, disposal......... 4 Symbols ...................... 5 Instrument description ..................5 Functions ....................5 Assembly Hollow shaft: ................5 Pin assignment ...................
  • Page 3 Instruction Manual PSx3xxSE Purpose of instruction manual This instruction manual describes the features of the PSx3xxSE positioning system and provides guidelines for its use. Improper use of these instruments or failure to follow these instructions may cause injury or equipment damage. All individuals responsible for operating these instruments must therefore be properly trained and aware of the hazards.
  • Page 4: Safety Precautions

    Instruction Manual PSx3xxSE Safety precautions Appropriate use Positioning systems are especially suitable for automatically setting tools, stops or spindles for wood-processing equipment, packing lines, printing equipment, filling units and other types of special machines. PSx3xxSE positioning systems are not stand-alone instruments and may only be used if coupled to another machine.
  • Page 5: Symbols

    Instruction Manual PSx3xxSE Symbols The symbols given below are used throughout this manual to indicate instances when improper operation could result in the following hazards: WARNING! This warns you of a potential hazard that could lead to bodily injury up to and including death if the corresponding instructions are not followed.
  • Page 6: Pin Assignment

    Instruction Manual PSx3xxSE Never run the PSx3xxSE in reverse (i.e. do not apply external force to the output shaft in order to turn it). Pin assignment For the supply voltage either a Binder series 713/763 (A-coded) round, 5-pin plug for PSE and PSS devices or a 5-pin Harting plug with protective sleeve (HAN4A) for the PSE34xx devices is located in the housing cover of the PSx3xxSE.
  • Page 7: Leds And Address Switches

    Instruction Manual PSx3xxSE LEDs and address switches The following LEDs are located under the transparent sealing plug: P1/P2: Green link LEDs for ports 1 and 2 S: sercos LED (see sercosIII specifications) V-Motor: The LED is illuminated yellow when power is available to the motor. Motor power supply is too high or low Motor power supply ok Motor power supply ok, PSx in delivery state...
  • Page 8: Psx3Xxse To Master (At)

    Instruction Manual PSx3xxSE Connection Control Bit 15-12: Counter Bit 1: New Data Bit 0: Producer ready A run command will only accepted if this bit is set. I/O Control Bit15: Output operation state A run command will only accepted if this bit is set. Positioning control (control word) Bit 2-1: Positioning modes...
  • Page 9: Parameters

    Instruction Manual PSx3xxSE Parameters 2.7.1 Read only parameters Name, Function Unit Byte count/ data designation type Actual rpm S-0-0040 Current rpm signed decimal Actual position S-0-0051 Current position signed decimal Actual torque S-0-0084 Current torque value signed decimal In position S-0-0336 Drive is in the positioning window...
  • Page 10: Writable Parameters

    Instruction Manual PSx3xxSE 2.7.2 Writable parameters Name, Function Byte designation Type Upper limit S-0-0049 Maximum permitted target position Unit: * Min.: lower limit Max.: positioning range – 3 rotations Default setting: 101200 Changes only possible when at a standstill Lower limit S-0-0050 Minimum permissible target position Unit: * Min.: positioning range –...
  • Page 11 Instruction Manual PSx3xxSE Name, Function Byte designation Type Drag error S-0-0159 Max. drag error before a C2D warning is generated Monitoring deactivated with 0. Unit: * Min.: 0 Max.: 1000* Default setting: 0 Reference S-0-0175 Correction factor for the target, actual and limit switch value values Unit: *...
  • Page 12 Instruction Manual PSx3xxSE Name, Function Byte designation Type Address S-0-1040 sercosIII address Min.: 1 Max.: 511 Default setting: 1 Extended scale P-0-0079 Used in combination with S-0-0079 to set "unlevel" for positional resolutions data Min.: 1 Max.: 10000 Default setting: 400 Changes only possible when at a standstill Drag error P-0-0159 Drag error correction is deactivated with the value 0.
  • Page 13: Table Of Type-Dependent Values

    Instruction Manual PSx3xxSE 2.7.3 Table of type-dependent values Device type 301-x 302-x 305-x 322-14 325-14 PSE and PSS 311-x 312-x 315-8 332-14 335-14 Name, designation Range of values Delivery state Max. torque 2..125 10..250 50..600 10..250 20..500 S-0-0092 Target rpm 15..230 10..150 3..70...
  • Page 14: Commands

    Instruction Manual PSx3xxSE Device type PSE 3110-14 3125-14 3410-14 3418-14 Name, designation Range of values Delivery state Max. torque 100..1200 250..3000 200..1200 500..2000 S-0-0092 1000 2500 1000 1800 Target rpm 1..30 1..12 10..100 10..90 S-0-0259 Acceleration 9..50 4..20 20..350 10..315 S-0-0260 Delay 9..50...
  • Page 15: Warnings (C2D)

    Instruction Manual PSx3xxSE 2.8.2 Warnings (C2D) A warning does not result in a run being aborted. Run commands continue to be accepted when warnings are active. The drive issues the following warnings (S-0-0390): 0xC00E2028: Drag error (see Section 3.4) A new run command deletes this warning. 0xC00E2053: Invalid target value, target value lies outside the permissible positioning range.
  • Page 16: Positioning Sequence With Loop

    Instruction Manual PSx3xxSE 3.1.1 Positioning sequence with loop The loop length (S-0-0058) has the effect of ensuring that a target value is always approached from the same direction. This allows you, for example, to eliminate the lash in a driven spindle. The diagram below illustrates the function of the loop length: If the target value is above the current position (actual value 1) and the loop length is >...
  • Page 17: Drag Error

    Instruction Manual PSx3xxSE Drag error 3.4.1 Monitoring During a positioning run, the instrument compares the computed target position with the current actual value. If the difference is greater than the value "drag error" (S-0-0159), a warning (C2D) is generated (diagnosis code: 0xC00E2028). This applies in particular if the target speed cannot be achieved due to external influences (required torque, motor voltage too low).
  • Page 18: Scale For The Positional Data (S-0-0079 And P-0-0079)

    Instruction Manual PSx3xxSE Bring the axle to be positioned all the way to the left (or bottom), run the drive without a loop to the smallest position (position 1200) and with the adjustable collar open, and then close the adjustable collar. The drive can now run 250 rotations to the right (or top) (default ±100000 increments).
  • Page 19: Direction Of Rotation (S-0-0055)

    Instruction Manual PSx3xxSE The positional data should be scaled in degrees relating to the output shaft: 1 rotation = 360°  S-0-0079 = 360; P-0-0079 = 400 The drive is to be operated on a 4mm spindle with a resolution of 1/100 mm: 1 rotation = 4 mm= 400 increments ...
  • Page 20: Technical Data

    Instruction Manual PSx3xxSE Technical data Ambient conditions ambient temperature 0 °C to +45 °C storage temperature -10 °C to +70 °C shock resistance according to 50 g 11 msec DIN IEC 68-2-27 resistance to vibration 10 Hz to 55 Hz 1.5 mm according to DIN IEC 68-2-6 55 Hz to 1000 Hz 10 g 10 Hz to 2000 Hz 5 g...
  • Page 21: Physical Data

    Weight (approx.) PSx30xSE-8 650 g PSx30xSE-14, PSx32xSE 1200 g PSx31xSE-8 700 g PSx31xSE-14, PSx33xSE 700 g PSE31xxSE 1200 g PSE34xxSE 1900 g For additional specifications and dimension drawings, please visit our website at http://www.halstrup-walcher.de/en/produkte/positioniertechnik/positioniersysteme/index.php 7100.005054G_PSx3xxSE.doc 03/2017Ed...
  • Page 22 Instruction Manual PSx3xxSE...

This manual is also suitable for:

Pse3**se seriesPss3**se seriesPsw3**se series

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