halstrup-walcher PS*3**Mod series Instruction Manual
  1. Manuals
  2. Brands
  3. halstrup-walcher Manuals
  4. Valve Positioners
  5. PS*3**Mod series
  6. Instruction manual

halstrup-walcher PS*3**Mod series Instruction Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Instruction Manual PSx3xxMod
Instruction Manual
PSx3xxMod
Document 7100.004574
halstrup-walcher GmbH
Stegener Straße 10
D-79199 Kirchzarten
Tel.:
+49 (0) 76 61/39 63-0
Fax:
+49 (0) 76 61/39 63-99
E-Mail:
info@halstrup-walcher.com
Internet:
www.halstrup-walcher.com
02/2017

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PS*3**Mod series and is the answer not in the manual?

Questions and answers

Related Manuals for halstrup-walcher PS*3**Mod series

Summary of Contents for halstrup-walcher PS*3**Mod series

  • Page 1 Instruction Manual PSx3xxMod halstrup-walcher GmbH Stegener Straße 10 D-79199 Kirchzarten Tel.: +49 (0) 76 61/39 63-0 Fax: +49 (0) 76 61/39 63-99 E-Mail: info@halstrup-walcher.com Internet: www.halstrup-walcher.com Instruction Manual PSx3xxMod Document 7100.004574 02/2017...

  • Page 2: Table Of Contents

    Instruction Manual PSx3xxMod Table of Contents Safety precautions ........................4 1.1 Appropriate use ........................4 1.2 Shipping, assembly, electrical connections and start-up ............4 1.3 Troubleshooting, maintenance, repairs, disposal ..............4 1.4 Symbols ..........................5 Device description ........................5 2.1 Features ..........................5 2.2 Installation ..........................
  • Page 3 Instruction Manual PSx3xxMod Purpose of instruction manual This instruction manual describes the features of the PSx3xxMod positioning system and provides guidelines for its use. Improper use of these devices or failure to follow these instructions may cause injury or equipment damage. Every person who uses the devices must therefore read the manual and understand the possible risks.

  • Page 4: Safety Precautions

    Instruction Manual PSx3xxMod 1 Safety precautions 1.1 Appropriate use Positioning systems are especially suitable for automatically setting tools, stops or spindles for wood-processing equipment, packing lines, printing equipment, filling units and other types of special machines. PSx3xxMod positioning systems are not stand-alone devices and may only be used if coupled to another machine.

  • Page 5: Symbols

    Instruction Manual PSx3xxMod 1.4 Symbols The symbols given below are used throughout this manual to indicate instances when improper operation could result in the following hazards: WARNING! This warns you of a potential hazard that could lead to bodily injury up to and including death if the corresponding instructions are not followed.

  • Page 6: Pin Assignment

    Instruction Manual PSx3xxMod Never apply force to the housing cover, e.g., for supporting weight. Driving the PSx3xxMod rearward is prohibited (e.g. it’s not allowed to turn the output shaft by an external force). 2.3 Pin assignment For the supply voltage either a Binder series 713/763 (A-coded) round, 5-pin plug for PSE and PSS devices or a 5-pin Harting plug with protective sleeve (HAN4A) for the PSE34xx devices is located in the housing cover of the PSx3xxMod.

  • Page 7: Setting The Device Address And Baud Rate

    Instruction Manual PSx3xxMod Round plug for 2W-Modbus: Round socket for 2W-Modbus: (external top view) (external top view) VP +5V (for external termination circuit) D0 (resp. A/A’ resp. TXD0/RXD0 resp. TxD/RxD-N) Common (resp. C/C’, reference potential to VP, for external termination circuit) D1 (resp.

  • Page 8: Leds

    Instruction Manual PSx3xxMod If the device names are given without the diameter of the output shaft (8, 14), the relevant information is valid for all offered output shafts (applies throughout the document). ‘x’ in the device name stands for a number in the range 0..9. ‘xx’ in the device name stands for a number in the range 10..999.

  • Page 9: Modbus

    Instruction Manual PSx3xxMod Runs which involve specifically a block run (e.g. reference runs on block), may only be started with reduced torque (max. torque max. 10% of the nominal torque). Underwater usage of the PSW is not allowd. 2.7 Modbus The Modbus transmission mode “RTU”...
  • Page 10 Instruction Manual PSx3xxMod Here’s a list of the implemented result codes: Function Description code (dez) idle (execution succeeded) illegal function code illegal data address illegal data value slave device failure (execution failed) Frame-Error A write request to a reserved register will always return “idle”. It is recommended to write the value 0.
  • Page 11 Instruction Manual PSx3xxMod Reg. Name Function Type/ Back Delivery Range State Status requests (continued) maximum torque maximum torque occurring during 16 bit the most recent run (start phase, unsigned during which the maximum start- up torque applies, see HR 76/84, and the phase when the drive is braking down, are not considered) value in cNm...
  • Page 12 Instruction Manual PSx3xxMod Reg. Name Function Type/ Back Delivery Range State Run commands (continued) target value Hi target position to be achieved 32 bit (Byte 3-2) value in 1/100 mm (for default signed settings of numerator HR 45 and target value Lo denominator HR 46) (Byte 1-0) 35-37...
  • Page 13 Instruction Manual PSx3xxMod Reg. Name Function Type/ Back Delivery Range State Position settings (continued) change When set to 1, a subsequent write 16 bit referencing value access to the referencing value unsigned within a “write multiple” request will 0…1 be executed. This refers only, if within this “write multiple”...
  • Page 14 Instruction Manual PSx3xxMod Reg. Name Function Type/ Back Delivery Range State Position settings (continued) running direction 0: with forward rotation 16 bit for approaching 1: with reverse rotation unsigned 0…1 target position (5/8 rotation is the default value, see HR 57/58) size of individual number of increments when 16 bit...
  • Page 15 Instruction Manual PSx3xxMod Reg. Name Function Type/ Back Delivery Range State Torque settings maximum start- value in cNm 16 bit up torque unsigned maximum torque value in cNm 16 bit Applies after completion of start unsigned phase (during start phase the value HR 76 applies) maximum holding value in cNm...
  • Page 16 Instruction Manual PSx3xxMod Reg. Name Function Type/ Back Delivery Range State Other settings general purpuse 10 general purpuse registers 16 bit unsigned voltage limit for bit ‘motor power Umot limit 16 bit present’ unsigned given in increments of 0.1 V 180 ..
  • Page 17 Instruction Manual PSx3xxMod Reg. Name Function Type/ Back Delivery Range State Other settings (continued) writing ‘2’: delivery state 16 bit generates the delivery state (sets signed the device address to 1, baud rate -2…3 19200 bps, no movement) writing ‘3’: generates the delivery state without modifying the device address and the baud rate (no movement)
  • Page 18 Instruction Manual PSx3xxMod device model PSW 301-x 302-x 305-x 322-14 325-14 328-14 311-x 312-x 315-8 332-14 335-14 Name value range delivery state 15...180 target rpm posi HR 66 10...125 3...60 20...150 10...80 5...35 target rpm hand HR 69 15...180 10...125 3...60 20...150 10...80...
  • Page 19 Instruction Manual PSx3xxMod Detailed description of status bits Bit 0: target position reached This bit is set: - when a transferred target position has been reached successfully - after running an initial reference loop, when the actual value corresponds to the previously transferred target value This bit is reset: - after transferring a target position if the difference from the actual value is...
  • Page 20 Instruction Manual PSx3xxMod Bit 7: temperature exceeded This bit is set: - if the internal device temperature device exceeds the limit value (HR 105) This bit is reset: - if the internal device temperature falls below the limit value by 5°C Bit 8: movement opposite loop direction This bit is set:...
  • Page 21 Instruction Manual PSx3xxMod Bit 13: motor power was missing This bit is set: - if the power to the motor is less than the Umot limit (HR 104) or above 30V when initiating a positioning run or an initial reference loop - if during the run the voltage leaves the given corridor This bit is reset: - if the power to the motor is above the Umot limit and below 30V when...
  • Page 22 Instruction Manual PSx3xxMod Bit 8: reserved, must be programmed to 0 Bit 9: reserved, must be programmed to 0 Bit 10: Release readjustment: Only if this bit is set the drive readjusts when it is displaced out of its position in the direction opposite to that of the loop direction at the end of a run.

  • Page 23: Sequence Of Positioning

    Instruction Manual PSx3xxMod 3 Sequence of positioning a) Positioning run - Transfer target value (control word HR 32 = 0x0010h and target value HR 33/34): drive begins run - Abort run by resetting the release bit (control word HR 32 = 0x0000h). - If a new target value is transferred during a positioning run, the device will immediately proceed to the new target.
  • Page 24 Instruction Manual PSx3xxMod b) Response of drive in case of block or manual displacement If during a run due to load the speed falls below the threshold parameter of 30% (HR 70) of the selected maximum speed for longer than 200 msec (HR 83), the device detects blocking, aborts the run and sets the ‘positioning error’...
  • Page 25 Instruction Manual PSx3xxMod b) Move the axle completely to the left (resp. bottom), then move the drive at no- load (with opened collar) without loop to the lowest position (position 1200), then close the collar. The drive is now capable of moving 250 rotations (±100000 increments by default) to the right (resp.
  • Page 26 Instruction Manual PSx3xxMod d) upper limit (HR 52/53), lower limit (HR 54/55), positioning window (HR 56), length of loop (HR 57/58) 8) In order to save the settings permanently in the EEPROM, write 1 to HR 116. As soon as reading of HR 116 shows 0, the saving is finished. Referencing value (HR 48/49): The referencing process affects all transferred values, i.e., the target value, actual value, upper mapping end and upper and lower limit.
  • Page 27 Instruction Manual PSx3xxMod f) Abort run when the master fails If the connection to the master is interrupted during a positioning run, the master cannot abort an actual run. An automatic run abort can be generated by using HR 40. A value greater than 0 sets the time within the Master must send a new and valid request to keep the connection alive.
  • Page 28 Instruction Manual PSx3xxMod To prepare the function of the external keys, the corresponding key contact (pin 2 or 3 of the 4-pin plug) must be connected with +24V (pin 1). If the key signal is generated by a voltage source which is galvanically separated from the internal voltage source of the drive, GND (pin 4) must be connected.
  • Page 29 Instruction Manual PSx3xxMod 1) Before commanding the reference run the following settings have to be carried out: set the maximum torque (HR 77) and the maximum start-up torque (HR 76) to max. 10% of the nominal torque set the maximum holding torque (HR 79) and the maximum holding torque at end of run (HR 78) to 0 set the rpm limit for aborting run (HR 70) to 60 set the time elapsed until speed falls below rpm limit for aborting run (HR 83)

  • Page 30: Technical Data

    Instruction Manual PSx3xxMod 5 Technical Data Ambient conditions ambient temperature 0 °C to +45 °C storage temperature -10 °C to +70 °C shock resistance according to 50 g 11 msec DIN IEC 68-2-27 resistance to vibration 10 Hz to 55 Hz 1.5 mm according to DIN IEC 68-2-6 55 Hz to 1000 Hz 10 g 10 Hz to 2000 Hz 5 g...
  • Page 31 (l x w x h) see drawings weight (approx.) PSx30xMod-8 650 g PSx30xMod-14, PSx32xMod 1200 g PSx31xMod-8 700 g PSx31xMod-14, PSx33xMod 700 g PSE31xxMod 1200 g PSE34xxMod 1900 g For additional specifications and dimension drawings, please visit our website at http://www.halstrup-walcher.de/en/produkte/positioniertechnik/positioniersysteme/index.php 7100.004574F_PSx3xxMod.doc 02/2017...
  • Page 32 Instruction Manual PSx3xxMod...

This manual is also suitable for:

Pse3**mod seriesPsw3**mod seriesPss3**mod series

Table of Contents