Periodic Maintenance Schedule - MARUTI SUZUKI Maruti 800 Service Manual

0B-2 INSPECTION AND MAINTENANCE
Interval:
This interval should be judged by
odometer reading or months, which-
ever comes first.
ENGINE
1. Water pump drive belt (tension, wear)
2. Engine coolant (level, leakage)
3. Engine oil (API GRADE SF, SG, SH) & Oil filter
4. Cooling system hoses and connections
(leakage, damage)
5. Engine bolts (All cylinder head and manifold fixings)
6. Engine mounting (loose, damage)
7. Valve clearance
8. Camshaft timing belt (damage, wear)
9. Exhaust system (noise, leakage or otherwise defective)
10. Positive crankcase ventilation System
(Hoses, connections and valve)
IGNITION
1. Ignition wiring, (damage, deterioration)
2. Distributor cap and rotor (wear, deterioration)
3. Spark plugs (clean and adjust the gap)
FUEL
1. Air cleaner
2. Accelerator cable and Throttle shafts
3. Fuel tank cap, fuel lines & connections
(leakage, damage)
4. Fuel filter (leakage)
CLUTCH AND TRANSMISSION
1. Clutch pedal (play)
2. Clutch slipping (dragging or excessive damage)
3. Manual Transmission/Transfer and Differential oil
(level, leakage)
Notes:
"A" : Adjust.
"I" : Inspect and correct or replace if necessary
"T" : Tighten to specified torque.
"C" : Clean.
"R" : Replace or change.
"O" : Rotate.
"L" : Lubricate.

PERIODIC MAINTENANCE SCHEDULE

This table includes services as scheduled up to 80,000 km mileage.
Beyond 80,000 km, carry out the same services at the same intervals
respectively.
Km (x 1,000)
Months
Paved-road
Dusty condition
1 5 10 20
1 6 12 24
A I I I
I I I R
R I R R
I I I I
— — T —
— — T —
— A — A
— — — I
Replace every 1,00,000 km
— I — I
— I — I
— — — I
— — — I
— — I R
Clean every 5,000 km. Replace every 40,000 km.
Clean every 2,500 km. or as required. Replace every 40,000
km. More frequent replacement if dust condition is severe.
— I&L I&L I&L I&L I&L
— I — —
I I I I
I I I I
I I I I
I I I R
30 40 50 60
36 48 60 72
I I I R
I R I R
R R R R
I I I I
T — T —
T — T —
— A — A
— I — I
— I — I
— I — I
— I — I
— I — I
I R I R
I&L I&L
— I — —
I R I I
I I I I
I I I I
I R I R
70 80
84 96
A I
I R
R R
I I
T —
T —
— A
— I
— I
— I
— I
— I
I R
I&L I&L
— I
I R
I I
I I
I R