MARUTI SUZUKI 800 Owner's Manual
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MARUTI SUZUKI 800 Owner's Manual

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59K,76G,844-74E

TABLE OF CONTENTS

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STEERING COLUME CONTROLS
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  • Page 1: Table Of Contents

    59K,76G,844-74E TABLE OF CONTENTS MAINTENANCE SERVICE RECORD WARRANTY POLICY BEFORE DRIVING STEERING COLUME CONTROLS INSTRUMENT PANEL OTHER CONTROLS AND EQUIPMENT OPERATING YOUR VEHICLE DRIVING TIPS AND SAFE DRIVING INSPECTION AND MAINTENANCE EMERGENCY SERVICE BODY WORK CARE GENERAL INFORMATION FOR LPG KIT FITTED VEHICLE SPECIFICATION...
  • Page 2 59K,76G,844-74E...
  • Page 3 59K,76G,844-74E FOREWORD IMPORTANT This manual is an essential part of your MARUTI SUZUKI INDIA LIMITED believes WARNING/CAUTION/NOTE vehicle and should be kept with the vehicle in conservation and protection of Earth's Please read this manual and follow its at all times. Please read this manual natural resources.
  • Page 4 Consult your may not be covered under warranty. MARUTI SUZUKI dealer or qualified service technician for advice on w w w w w WARNING installing such mobile communication equipment.

  • Page 5: Maintenance Service Record

    MAINTENANCE SERVICE RECORD 59K,76G,844-74E MAINTENANCE SERVICE RECORD MODEL CHASSIS NO. ENGINE NO. DATE OF MILEAGE BATTERY DELIVERY MAKE SR. NO/BATCH CODE OWNER’S NAME & ADDRESS ____________________________________________________________________________ _____________________________________________________________________ TEL. NO. _________________________ ADDRESS/STAMP OF SELLING DEALER SELLING DEALER CODE SHOWROOM IMPORTANT INFORMATION TO CUSTOMER Dear Customer WORKSHOP For any assistance with regard to our product, please contact...
  • Page 6 MAINTENANCE SERVICE RECORD 59K,76G,844-74E DATE OF KIND OF MILEAGE DESCRIPTION OF JOB NAME OF SERVICING JOB CARD MECHANIC’S SERVICE SERVICE DEALER/MASS SIGNATURE F..free Service P..Paid Service W..Warranty. A..Accident...

  • Page 7: Warranty Policy

    (3) Maruti Suzuki Warranty Obligation: by Maruti Suzuki have been used. If any defect(s) should be found in a Maruti Suzuki vehicle within (h) any vehicle which has not been operated in accordance the term stipulated above, Maruti Suzuki only obligation is to repair with the operating instructions in the Maruti Suzuki Owner’s...
  • Page 8 This warranty is the entire written warranty given by Maruti for destroyed the owner should consult the authorised Maruti Suzuki Maruti Suzuki vehicles and no dealer or its or his agent or dealer from whom the vehicle was purchased for instructions employee is authorised to extend or enlarge this warranty and concerning replacement of the “Owner’s Manual and Service...
  • Page 9 Transmission oil, Brake oil etc.) are also as per specification. The method of examination for deciding the warranty of the parts will be at the sole discretion of Maruti Suzuki and it's dealer and results of the examination will be final and binding. If after examination, the warrantable condition is not established, Maruti Suzuki and it's dealer has has the right to charge all, or part of the cost of such examination.
  • Page 10 Maruti Suzuki dealer. Maruti Suzuki will not be responsible for any penalty that may be charged by statutory authorities on account of failure to comply with the EMISSION STANDARDS. Emission Warranty will not be affected on the change of owner, provided all the documents are available.
  • Page 11 EMISSION WARRANTY 59K,76G,844-74E Annexure-A List of parts covered under Emission Warranty Fuel injection Assembly, Pressure Regulator, Throttle Body Assembly. Electronic Control Module (ECM). Intake Manifold. EGR valve. Distributor and internal parts. Ignitions coil. Canister Assembly. Vapour Liquid Separator. Fuel Tank and Filler Cap. 10.
  • Page 12 EMISSION WARRANTY 59K,76G,844-74E...

  • Page 13: Before Driving

    BEFORE DRIVING 844-74E BEFORE DRIVING Fuel Recommendation ..................3-1 Keys ........................3-2 Immobilizer Key (if equipped) ................. 3-2 Door Locks ......................3-3 Windows ....................... 3-4 Mirrors ........................3-4 Front Seat Adjustment ..................3-5 Adjustable Head Restraints (if equipped) ............ 3-6 Seat Belts ......................

  • Page 14: Fuel Recommendation

    Exposure to heat when fully fuelled in the responsibility of MARUTI SUZUKI and this manner will result in leakage due may not be covered under Warranty.

  • Page 15: Keys

    BEFORE DRIVING 844-74E KEYS IMMOBILIZER KEYS (if equipped) 844-03-001 844-03-002 Your vehicle comes with a pair of identical w w w w w WARNING keys. Keep the spare key in a safe place. • Do not use locally made key. One key can open all of the locks on the •...

  • Page 16: Door Locks

    • If you lose your Immobilizer ignition key, engine starting system. contact your MARUTI SUZUKI dealer as soon as possible to have the lost one The engine can be started only with your deactivated, then have the new key vehicle’s original immobilizer ignition key...
  • Page 17 BEFORE DRIVING 844-74E 844-03-005 844-03-006 To lock a door from inside the vehicle, push Hatchback CAUTION in the lock lever. Pull out the lock lever to To unlock insert the key fully in to the lock Do not use the key to lift up the lid, unlock the door.

  • Page 18: Windows

    BEFORE DRIVING 844-74E WINDOWS MIRRORS 844-03-007 844-03-008 844-03-009 Raise or lower the door windows by turning Inside Rearview Mirror Outside Rearview Mirror the handle located on the door panel. To adjust the interior rearview mirror, move Adjust the outside rearview mirror so you the mirror up, down, or sideways to obtain can just see the side of your vehicle in the the best view.

  • Page 19: Front Seat Adjustment

    BEFORE DRIVING 844-74E FRONT SEAT ADJUSTMENT w w w w w WARNING Never attempt to adjust the driver’s seat or seatback while driving. The seat seatback could move unexpectedly, causing loss of control. Make sure that the driver’s seat and seatback are properly adjusted before you start driving.

  • Page 20: Adjustable Head Restraints (If Equipped)

    BEFORE DRIVING 844-74E ADJUSTABLE HEAD RESTRAINTS SEAT BELTS (if equipped) 844-03-012 844-03-013 844-03-014 There are two height positions for the head w w w w w WARNING w w w w w WARNING restraints. To raise the head restraint, pull •...
  • Page 21 BEFORE DRIVING 844-74E 844-03-015 844-03-016 844-03-017 To reduce the risk of sliding under the belt To unfasten the belt, press the release To Adjust the Belt during a collision, position the lap portion button on the buckle catch. • Automatic retracting type of the belt across your lap as low on your Pull the shoulder portion of the belt hips as possible and adjust the belt to a...
  • Page 22 BEFORE DRIVING 844-74E 844-03-018 844-03-019 844-03-020 • 3-point non-retractor type After use, always rehang the belt on the w w w w w WARNING Adjust the shoulder portion of the belt so hook provided near the upper anchorage • Inspect all seat belts after any that it is slightly slack.
  • Page 23 BEFORE DRIVING 844-74E w w w w w WARNING w w w w w WARNING w w w w w WARNING • Never allow persons to ride in the pockets or on your clothing. If an • Infants and small children should cargo area of a vehicle.
  • Page 24 844-74E MEMO...

  • Page 25: Steering Column Controls

    STEERING COLUMN CONTROLS 844-74E STEERING COLUMN CONTROLS Ignition Switch ....................4-1 Lighting/Turn Signal Control Lever ..............4-2 Hazard Warning Switch ..................4-3 Windscreen Wiper and Washer Lever ............4-4 Horn ........................4-5...

  • Page 26: Ignition Switch

    STEERING COLUMN CONTROLS 844-74E IGNITION SWITCH 844-04-001 844-04-002 844-04-003 The ignition switch has the following four LOCK w w w w w WARNING positions: This is the normal parking position. It is the To avoid possible injury, do not only position in which the key can be w w w w w WARNING operate controls by reaching through removed.

  • Page 27: Lighting/Turn Signal Control Lever

    STEERING COLUMN CONTROLS 844-74E LIGHTING/TURN SIGNAL CONTROL LEVER CAUTION Accessories such as the radio can operate, • Do not use the starter motor for but the engine is off. more than 15 seconds at a time. If the engine does not start; wait 15 This is the normal operating position.

  • Page 28: Hazard Warning Switch

    STEERING COLUMN CONTROLS 844-74E HAZARD WARNING SWITCH 844-04-005 844-04-006 844-04-007 With the headlights on, push the lever Turn Signal Operation Pull up the hazard warning switch to forward to switch to the high beams (main With the ignition switch in the “ON” position, activate the hazard warning lights.

  • Page 29: Windscreen Wiper And Washer Lever

    STEERING COLUMN CONTROLS 844-74E WINDSCREEN WIPER AND WASHER LEVER Windscreen Washer CAUTION To spray windscreen washer fluid, pull the To help prevent damage to the lever toward you. The windscreen wipers will automatically turn on at low speed if windscreen wiper and washer system components, you should take the they are not already on and the “INT”...

  • Page 30: Horn

    STEERING COLUMN CONTROLS 844-74E HORN 844-04-009 Press the horn button of the steering wheel to sound the horn. The horn will sound with the ignition switch in any position.

  • Page 31: Instrument Panel

    INSTRUMENT PANEL 844-74E INSTRUMENT PANEL Instrument Panel ....................5-1 Instrument Cluster ..................... 5-1 Warning and Indicator Lights ................. 5-2 Immobilizer System Light (if equipped) ............5-2 Speedometer/Odometer ..................5-4 Fuel Gauge ......................5-4 Temperature Gauge ................... 5-5 Ashtray (if equipped) ..................5-5 Glove Box ......................

  • Page 32: Instrument Panel

    INSTRUMENT PANEL 844-74E INSTRUMENT PANEL 1. Instrument cluster 2. Ignition switch 3. Lighting switch/Turn signal and dimmer switch 4. Windscreen wiper and washer switch 5. Hazard warning switch 6. Other switches (if equipped) 7. Heater control panel 8. Cigarette lighter (if equipped) 9.

  • Page 33: Warning And Indicator Lights

    If there is enough oil, the operation. lubrication system should be inspected by w w w w w WARNING your MARUTI SUZUKI dealer before you NOTE: Remember that stopping distance may drive the vehicle again. Because the disc brake system is self...
  • Page 34 Light to indicate the need to add oil. comes on when the engine is running, the Take the vehicle to your MARUTI SUZUKI Be sure to periodically check the charging system should be inspected dealer to have the problem corrected.

  • Page 35: Immobilizer System Light (If Equipped)

    When you turn 844-05-011 on the hazard warning switch, both arrows lizer system. Contact your MARUTI SUZUKI 1 Speedometer will flash along with all of the turn signal dealer to have the system inspected.

  • Page 36: Fuel Gauge

    INSTRUMENT PANEL 844-74E FUEL GAUGE TEMPERATURE GAUGE ASHTRAY (if equipped) 844-05-012 844-05-013 844-05-014 This gauge gives an approximate indication When the ignition switch is on, this gauge Front of the amount of fuel in the fuel tank. “F” indicates the engine coolant temperature. To remove the front panel ashtray for stands for full and “E”...

  • Page 37: Glove Box

    INSTRUMENT PANEL 844-74E GLOVE BOX HEADLIGHT LEVELING SWITCH (if equipped) 844-05-015 844-05-016 844-05-017 Rear To open the glove box, pull the latch lever. Level the headlight beam according to the The rear ashtray is fitted on the left rear To close it, push the lid until it latches load condition of your vehicle by turning this door.
  • Page 38 INSTRUMENT PANEL 844-74E Vehicle load Switch Position Condition Driver only Driver + 1 passengers (in front seat) Driver + 3 passengers No cargo Driver + 3 passengers Cargo added Driver + full cargo Dummy...

  • Page 39: Heating System (If Equipped)

    INSTRUMENT PANEL 844-74E HEATING SYSTEM (if equipped) The heating system provides heating, demisting, and ventilation. a. Windscreen defroster b. Side defroster c. Side outlet d. Center outlet e. Floor outlet 844-05-019 844-05-018...

  • Page 40: System Operating Instructions

    INSTRUMENT PANEL 844-74E SYSTEM OPERATING INSTRUCTIONS HEAT & DEFROST 6 : Temp- Description of Controls Function selector 1: This selector is used erature-controlled air comes out to select one of the functions described floor outlets, 844-05-024 below: windscreen defroster outlets, and the side defroster outlets.
  • Page 41 INSTRUMENT PANEL 844-74E 844-05-027 844-05-028 844-05-029 Forced Ventilation Normal Heating (Using outside air) Quick Heating (Using recirculated air) The lever settings are the same as for Move the function selector to “HEAT”, the The lever settings are the same as for natural ventilation except you move the fan air intake lever to “FRESH AIR”, the normal heating except you move the air...
  • Page 42 INSTRUMENT PANEL 844-74E 844-05-030 844-05-031 844-05-032 Cool Face/Warm Feet Defrosting/Warm Feet Defrosting Move the function selector to “BI-LEVEL”, Move the function selector to “DEFROST & Move the function selector to “DEFROST”, the air intake lever to “FRESH AIR”, the HEAT”, the air intake lever to “FRESH AIR”, the air intake lever to “FRESH AIR”, the temperature control dial to the desired the temperature control dial to the desired...

  • Page 43: Air Conditioning System (If Equipped)

    INSTRUMENT PANEL 844-74E AIR CONDITIONING SYSTEM SYSTEM OPERATING INSTRUCTIONS (if equipped) 844-05-033 844-05-034 The air conditioning system can be used to During operation of the air conditioner, you Normal Cooling (using outside air) provide cooling and dehumidifying, as may notice slight changes in engine speed. push in the A/C button, move the function described below.
  • Page 44 There are two types of air conditioning normal cooling except you move the air selector to the desired function position, the systems used in MARUTI SUZUKI vehicles. intake lever to “RECIRCULATED AIR”. If air intake lever to “FRESH AIR”, the...

  • Page 45: Other Controls And Equipment

    OTHER CONTROLS AND EQUIPMENT 844-74E OTHER CONTROLS AND EQUIPMENT Parking Brake Lever ..................6-1 Pedals ........................6-2 Gear Lever ......................6-2 Fuel Filler Cap ....................6-3 Folding Rear Seats .................... 6-4 Sun Visor ......................6-5 Interior Light Switch ..................6-5 Assist Grips ......................

  • Page 46: Parking Brake Lever

    • If the parking brake does not hold the vehicle securely or does not fully release, have your vehicle inspected immediately authorized MARUTI SUZUKI dealer.

  • Page 47: Pedals

    PEDALS GEAR LEVER Brake Pedal 2 2 2 2 2 4 SPEED TRANSMISSION Your MARUTI SUZUKI vehicle is equipped with front disc brakes and rear drum brakes. Depressing the brake pedal applies both sets of brakes. You may hear occasional brake squeal when you apply the brakes.

  • Page 48: Fuel Filler Cap

    Using an improper fuel cap can cause a serious malfunction of the fuel system. You can get the correct replacement cap from your MARUTI SUZUKI dealer.

  • Page 49: Folding Rear Seats

    OTHER CONTROLS AND EQUIPMENT 844-74E FOLDING REAR SEAT w w w w w WARNING Luggage or other cargo should be stowed in the luggage compartment with the rear seat in an upright position, whenever possible. If you need to carry cargo in the passenger compartment with the rear seat back folded forward, be sure to secure the cargo or it may be thrown about,...

  • Page 50: Sun Visor

    OTHER CONTROLS AND EQUIPMENT 844-74E SUN VISOR INTERIOR LIGHT SWITCH ASSIST GRIPS 844-06-010 844-06-011 844-06-012 The sun visors can be pulled down to block This light switch has three positions which Assist grips are provided for passenger glare coming through the wind screen, or function as described below: convenience.

  • Page 51: Bonnet

    OTHER CONTROLS AND EQUIPMENT 844-74E BONNET 844-06-013 844-06-014 844-06-015 To open the bonnet: 2) Push the under-bonnet release lever 3) Continue to lift up the bonnet until it is upwards with your finger, as shown in high enough to support with the prop 1) Pull the bonnet release handle located the illustration.

  • Page 52: Tyre Changing Tools

    OTHER CONTROLS AND EQUIPMENT 844-74E HIGH MOUNT STOP LAMP TYRE CHANGING TOOLS (if equipped) 844-06-016 844-06-017 844-06-018 The jack, wheel wrench and jack handle are High mount stop lamp is provided with your w w w w w WARNING stowed in the luggage compartment behind vehicle and is fitted on back door.

  • Page 53: Operating Your Vehicle

    OPERATING YOUR VEHICLE 844-74E OPERATING YOUR VEHICLE Exhaust Gas Warning ..................7-1 Daily Inspection Checklist ................7-1 Starting the Engine ................... 7-2 Using the Transmission ..................7-3 Braking ......................... 7-4 Running-in ......................7-4 Catalytic Converter .................... 7-5 Improving Fuel Economy ................. 7-6 Trailer Towing .....................

  • Page 54: Exhaust Gas Warning

    OPERATING YOUR VEHICLE 844-74E EXHAUST GAS WARNING DAILY INSPECTION CHECKLIST w w w w w WARNING with the engine running, make sure the air intake lever is set to “FRESH AIR” and the fan is at high speed. • Avoid operating the vehicle with the hatchback open.

  • Page 55: Starting The Engine

    OPERATING YOUR VEHICLE 844-74E STARTING THE ENGINE Once a week, or each time you fill your fuel Before starting the engine: Starting a Cold/Warm Engine tank, perform the following under-bonnet 1) Make sure the parking brake is applied checks: fully. For Electronic fuel injection models 2) Shift into “N”...

  • Page 56: Using The Transmission

    OPERATING YOUR VEHICLE 844-74E USING THE TRANSMISSION w w w w w WARNING • Reduce your speed and change down to a lower gear before going down a long or steep hill. A lower gear will allow the engine to provide braking.

  • Page 57: Braking

    OPERATING YOUR VEHICLE 844-74E BRAKING RUNNING-IN The distance needed to bring any vehicle w w w w w WARNING CAUTION to a halt increases with the speed of the If water gets into the brake drums, The future performance and reliability vehicle.

  • Page 58: Catalytic Converter

    OPERATING YOUR VEHICLE 844-74E CATALYTIC CONVERTER CAUTION To minimize the possibility of catalyst or other vehicle damage: • Maintain the engine in the proper operating condition. • In event engine malfunction, particularly involving engine misfire or other apparent loss of performance, have the vehicle serviced promptly.

  • Page 59: Improving Fuel Economy

    Avoid excessive idling: MARUTI SUZUKI does not recommend you engine for the amount of air being supplied. If you are to wait for more than a minute use your vehicle to tow a trailer.
  • Page 60 844-74E MEMO...

  • Page 61: Driving Tips And Safe Driving

    DRIVING TIPS AND SAFE DRIVING 844-74E DRIVING TIPS AND SAFE DRIVING High Speed Driving ................... 8-1 Driving on Hills ....................8-1 Driving on Slippery Roads ................8-1 Driving on Wet Roads ..................8-2 Do’s and Don’ts for Safe Driving ..............8-3...
  • Page 62 DRIVING TIPS AND SAFE DRIVING 844-74E HIGH-SPEED DRIVING When driving at a high-speed, pay attention normal power range. Change rapidly to to the following: prevent the car from losing momentum. • Stopping distance progressively • When driving down a hill, the engine increases with vehicle speed.
  • Page 63 • Do not use tyres other than those • Install the chains on the front tyres. too fast. specified by MARUTI SUZUKI. never • With the chains on, drive only at slow use different sizes or types of tyres and moderate speeds.
  • Page 64 DRIVING TIPS AND SAFE DRIVING 844-74E DO’S AND DON’TS FOR SAFE DRIVING Exercise care in handling your vehicle. Be conscious of not only your own safety but also the safety of others on the road, and thus enjoy the best and most comfortable driving experience.
  • Page 65 DRIVING TIPS AND SAFE DRIVING 844-74E 844-08-005 844-08-006 especially dangerous when the tyres are 5. The higher the speed, the narrower the worn, for they allow a larger skid. driver’s visual range becomes. In such a state, it is difficult to anticipate any Use foot brake in three stages hazard and the driver feels much fatigued.
  • Page 66 DRIVING TIPS AND SAFE DRIVING 844-74E MARGIN FOR SAFETY It is important to allow yourself a margin for safety during driving so that you can cope with erroneous or unexpected driving of other drivers. For that, observe the following. • Drive at a safe speed.

  • Page 67: Inspection And Maintenance

    INSPECTION AND MAINTENANCE 844-74E INSPECTION AND MAINTENANCE Periodic Maintenance Schedule ................. 9-1 Drive Belt ......................9-6 Engine Oil and Filter .................... 9-6 Gear Oil ......................... 9-9 Engine Coolant ....................9-11 Windscreen Washer Fluid ................. 9-12 Air Cleaner ......................9-12 Spark Plugs ......................9-13 Brakes .........................

  • Page 68: Periodic Maintenance Schedule

    Maruti Suzuki • When the engine is running, keep • Be careful not to cause accidental vehicle be performed by Maruti Suzuki hands, clothing, tools, and other short circuits between the positive Authorised Dealer/Service Station.
  • Page 69 INSPECTION AND MAINTENANCE 844-74E A..Adjust. I..Inspect and correct or replace if necessary. T..Tighten to specified torque. C..Clean. R..Replace or change. O..Rotate L..Lubricate. Note: This table includes services as scheduled up to 80,000 km mileage. Beyond 80,000 km, carry out the same services at the same intervals respectively.
  • Page 70 INSPECTION AND MAINTENANCE 844-74E Interval: This interval should be judged FREE INSPECTIONS PERIODIC MAINTENANCE SERVICE AT COST by odometer reading or months, (x 1,000) whichever comes first. months FUEL 1. Air cleaner Paved-road Clean every 5,000 km. Replace every 40,000 km. Dusty condition Clean every 2,500 km or as required.
  • Page 71 INSPECTION AND MAINTENANCE 844-74E Interval: This interval should be judged FREE INSPECTIONS PERIODIC MAINTENANCE SERVICE AT COST by odometer reading or months, (x 1,000) whichever comes first. months WHEEL 1. Tyres (air pressure, abnormal wear, crack, ROTATION) I&O I&O I&O I&O I&O I&O...
  • Page 72 INSPECTION AND MAINTENANCE 844-74E Interval: This interval should be judged FREE INSPECTIONS PERIODIC MAINTENANCE SERVICE AT COST by odometer reading or months, (x 1,000) whichever comes first. months ROAD TEST 1. Operation of Brakes, Gear shifting & speedometer 2. Body and Chassis noise AIR CONDITIONER (if equipped) 1.

  • Page 73: Drive Belt

    If the belt needs to can automatically turn on without be replaced or adjusted, have it done by warning. your MARUTI SUZUKI dealer. Make sure the drive belt tension is correct. If the belt is too loose, insufficient battery charging, engine overheating, or excessive belt wear can result.
  • Page 74 INSPECTION AND MAINTENANCE 844-74E 844-09-004 844-09-005 844-09-006 Oil Level Check Refilling Tightening torque: Remove the oil filler cap and pour oil slowly 5.0 kg-m (36.5 lb-ft) It is important to keep the engine oil at the through the filler hole to bring the oil level correct level for proper lubrication of your w w w w w WARNING to the upper limit on the dipstick.
  • Page 75 INSPECTION AND MAINTENANCE 844-74E w w w w w WARNING New and used oil can be hazardous. Children and pets may be harmed by swallowing new or used oil. Keep new and used oil and used oil filters away from children and pets. Continuous contact with used engine oil has been found to cause (skin) cancer in laboratory animals.

  • Page 76: Gear Oil

    1) Park the vehicle on a level surface with have the vehicle inspected by your the parking brake applied. MARUTI SUZUKI dealer. 2) Clean casing around oil level dipstick to remove risk of any loose dirt or debris entering the dipstick hole. Remove the...
  • Page 77 Overfilling will result you trust this job to your authorized entering oil filler plug hole. Remove the in leakage. MARUTI SUZUKI dealer. oil filler plug 1. • After checking and adding oil, be 3) Feel the inside of the hole with your sure to tighten the dipstick securely.

  • Page 78: Engine Coolant

    Coolant Replacement freezing point. Since special procedures, materials and tools are required, it is recommended that you trust this job to your authorized MARUTI SUZUKI dealer. 9-11...

  • Page 79: Windscreen Washer Fluid

    INSPECTION AND MAINTENANCE 844-74E WINDSCREEN WASHER FLUID AIR CLEANER 844-09-014 844-09-015 844-09-016 Check that there is washer fluid in the tank. If the air cleaner is clogged with dust, there Type-2 T a k e Refill it if necessary. Use a good quality will be greater intake resistance, resulting out the air cleaner case after opening bolt 1 Take out the air cleaner element after...

  • Page 80: Spark Plugs

    INSPECTION AND MAINTENANCE 844-74E SPARK PLUGS 844-09-017 844-09-018 844-09-019 You should inspect spark plugs periodically CAUTION CAUTION carbon deposits. When carbon and 1.5 Kg-m (15 N-m, 10.5 lb-ft) for accumulates on a spark plug, a strong The air cleaner element should be engine.

  • Page 81: Brakes

    MARUTI GENUINE brake fluid. replacement does not solve the problem w w w w w WARNING have the ignition wiring and other ignition system inspected by your MARUTI SUZUKI Failure to follow the guidelines below dealer. can result in personal injury or serious damage to the brake system.
  • Page 82 • Excessive pedal travel MARUTI GENUINE brake fluid. Do not you depress it. If not, have the brake • Brake dragging use reclaimed fluid or fluid that has system inspected by your MARUTI SUZUKI • Excessive noise been stored open dealer.

  • Page 83: Steering

    If the parking brake is not clutch inspected by your MARUTI SUZUKI driving very slowly in an open area. If the properly adjusted or the brakes drag after dealer.

  • Page 84: Tyres

    Any tyres with cracks or other 1) Measure the air pressure with a tyre damage should be replaced. If any tyres gauge. Adjust the pressure if necessary. show abnormal wear, have them inspected by your MARUTI SUZUKI dealer. 9-17...
  • Page 85 Be sure to have tyres and combinations of aftermarket wheels wheel alignment checked periodically and tyres can significantly change the by your MARUTI SUZUKI dealer. steering and handling characteristics of your vehicle. Therefore, use only those wheel and tyre combinations 4) Check for loose wheel nuts.
  • Page 86 INSPECTION AND MAINTENANCE 844-74E 844-09-031 844-09-032 844-09-033 Changing Wheels 5) Before installing the new wheel, clean 7) Lower the jack and fully tighten the nuts To change a wheel, use the following any mud or dirt off from the surface of [4.0 –...

  • Page 87: Battery

    INSPECTION AND MAINTENANCE 844-74E BATTERY FUSES w w w w w WARNING To avoid harm to yourself or damage to your vehicle or battery, follow the jump starting instructions in the EMERGENCY SERVICE section of this manual if it is necessary to jump start your vehicle.
  • Page 88 WARNING authorized MARUTI SUZUKI dealer. Always use a genuine MARUTI Always be sure to replace a blown replacement. Never use a substitute fuse with a fuse of the correct such as a wire even for a temporary amperage.

  • Page 89: Bulb Replacement

    When replacing the bulb, make sure that the contact springs are holding the bulb CAUTION securely. Frequent replacement of a bulb indicates the need for an inspection of the electrical system. This should be carried out by your MARUTI SUZUKI 844-09-040 dealer. 9-22...
  • Page 90 INSPECTION AND MAINTENANCE 844-74E 844-09-042 844-09-043 844-09-044 Headlights Front Clearance/Turn Signal Light, Side To remove a round bulb from a bulb holder, Open the bonnet. Remove the socket and Turn Signal Light, rear Combination push in the bulb and turn it counter rubber cover.
  • Page 91 INSPECTION AND MAINTENANCE 844-74E 844-09-045 844-09-046 844-09-048 Front clearance light Rear combination light (tail, stop, turn Open the bonnet and support it with the signal, etc.) prop rod. Undo the screws that secure the housing Front turn signal light and remove the housing. Undo the two screws and remove the lens.

  • Page 92: Wiper Blades

    INSPECTION AND MAINTENANCE 844-74E WIPER BLADES 844-09-049 844-09-050 Registration plate light If the wiper blades become brittle or CAUTION Undo the two screws and remove the light damaged, or make streaks when wiping, The left and the right wiper arm housing.

  • Page 93: Emergency Service

    EMERGENCY SERVICE 844-74E EMERGENCY SERVICE Jacking Instructions ..................10-1 Jump Starting Instructions ................10-2 Towing ........................ 10-4 Emergency Remedies ..................10-4 Warning triangle ....................10-5...

  • Page 94: Jacking Instructions

    EMERGENCY SERVICE 844-74E JACKING INSTRUCTIONS 844-10-001 844-10-002 1) Park the vehicle securely on hard level w w w w w WARNING CAUTION ground. 2) Choke the front and rear wheel Do not put the jack head on to the • Use the jack only to change wheels. diagonally opposite the wheel to be lateral rod (if equipped), or the lateral •...

  • Page 95: Jump Starting Instructions

    • If your battery discharges repeatedly, for no apparent reason, have your vehicle inspected by an authorized MARUTI SUZUKI dealer. 10-2...
  • Page 96 EMERGENCY SERVICE 844-74E 3) Make jump lead connections as follows: w w w w w WARNING a) Connect one end of the first jump • To avoid harm to yourself or lead to the positive (+) terminal of the damage to your vehicle or battery, flat battery.

  • Page 97: Towing

    Have the w w w w w WARNING vehicle inspected by your authorized MARUTI SUZUKI dealer. If you see or hear escaping steam, stop the vehicle in a safe place and If the Engine is Flooded...

  • Page 98: Warning Triangle

    EMERGENCY SERVICE 844-74E WARNING TRIANGLE If the temperature indication does not come down to within the normal, acceptable range: 1) Turn off the engine and check that the water pump belt and pulleys are not damaged or slipping. If any abnormality is found, correct it.
  • Page 99 EMERGENCY SERVICE 844-74E 844-10-008 844-10-009 ● Remove the warning triangle carefully from the box as shown by arrow 1. ● Open both the reflector arms as shown by arrow and lock the arms with each other with the clip provided in the right arm.
  • Page 100 844-74E MEMO...

  • Page 101: Body Work Care

    BODY WORK CARE 844-74E BODY WORK CARE Corrosion Prevention ..................11-1 Vehicle Cleaning ....................11-2...
  • Page 102 BODY WORK CARE 844-74E CORROSION PREVENTION It is important to take good care of your accelerated rate of corrosion to parts of Remove these types of deposits as quickly vehicle to protect it from corrosion. the vehicle which are not well ventilated as possible.
  • Page 103 BODY WORK CARE 844-74E VEHICLE CLEANING Store your vehicle in a dry, well- cleaner for tougher stains. If you use a w w w w w WARNING ventilated area. fabric cleaner, carefully follow When cleaning the interior or exterior Do not park your vehicle in a damp, poorly manufacturer’s instructions and precautions.
  • Page 104 BODY WORK CARE 844-74E Cleaning the Exterior When washing the vehicle, follow the 4) Once the dirt has been completely instructions below: removed, rinse off the detergent with CAUTION running water. 1) Flush the underside of body and wheel 5) After rinsing, wipe off the vehicle body It is important that your vehicle be housings with pressurized water to with a wet chamois or cloth and allow...

  • Page 105: General Information

    GENERAL INFORMATION 844-74E GENERAL INFORMATION Vehicle Identification ..................12-1...
  • Page 106 Whenever you have occasion to consult your MARUTI SUZUKI dealer, remember to identify your vehicle with this number. Should you find the number difficult to read, you will also find it on the identification plate.

  • Page 107: For Lpg Kit Fitted Vehicle

    844-74E FOR LPG KIT FITTED VEHICLE (LIQUID PETROLEUM GAS) Location of LPG system and Major components ..........13-1 Introduction to LPG ....................13-2 Safety Precautions (Do's and Dont's) ..............13-2 Vehicle Starting Modes ................... 13-4 Manual shut off valve ....................13-4 LPG Level indicator ....................

  • Page 108: (Liquid Petroleum Gas)

    LIQUID PETROLEUM GAS (LPG) 844-74E LOCATION OF LPG SYSTEM AND MAJOR COMPONENTS SIDE VIEW LPG Switch Pressure Regulator 13 LPG Ventilation Hose LPG Controller High Pressure pipe joint 14. LPG Ventilation Duct LPG Filter cum Solenoid Valve Filler Valve 15. High Pressure Pipe Stepper Motor 10.

  • Page 109: Introduction To Lpg

    Always repair your vehicle at Maruti repaired. Suzuki authorized workshop only. • Get the auto LPG cylinder checked for every 5 years at Maruti Suzuki CAUTION authorized workshop. DO NOT USE DOMESTIC LPG IN YOUR • If any minor work, body repair or welding...

  • Page 110: Safety Precautions (Do's And Dont's)

    Maruti Suzuki authorized workshop. Do not run the vehicle in LPG • Never carry inflammable material near mode. Auto LPG cylinder. Call the nearest Maruti Suzuki • Never handle LPG system components. authorized workshop for assistance. case replacement component, always contact Maruti Suzuki Note: It is recommended to carry two authorized workshop.

  • Page 111: Vehicle Starting Modes

    LIQUID PETROLEUM GAS (LPG) 844-74E MANUAL SHUT OFF VALVE LPG LEVEL INDICATOR VEHICLE STARTING MODES 1 Orange LED - Petrol 2 LPG Changeover switch 3 Green LED - LPG 4 Level Indicators Selector switch is installed on the Manual shut off valve (A) is located on LED for indicating LPG quantity in the dashboard, on the right hand side of the cylinder is installed on the dashboard, on...

  • Page 112: Auto Mode

    LIQUID PETROLEUM GAS (LPG) 844-74E STARTING MODES OF THE VEHICLE Auto Mode Petrol Mode Auto Mode : Vehicle when started in auto Note : It is recommended to start the Petrol Mode : Vehicle can be started in mode will get started in Petrol with GREEN vehicle in Auto mode/Petrol mode.

  • Page 113: Forced Lpg Mode

    LIQUID PETROLEUM GAS (LPG) 844-74E SPARE WHEEL LOCATION SPARE WHEEL REMOVAL PROCEDURE Forced LPG Mode Forced LPG Mode : In case of emergency, Spare wheel is mounted on the LPG tank To remove the spare wheel, unscrew spare vehicle can be started in Forced LPG mode and secured tightly with the help of spare wheel screw in anti-clockwise direction using with ignition switch ON and pressing the...

  • Page 114: Lpg Filling

    Maruti Suzuki authorized workshop. Check Auto LPG cylinder every five years at Maruti Suzuki authorized workshop. For periodic maintenance refer next page. Your vehicle is fitted with petrol tank of 28 LPG filler Valve (1) is installed on left hand litres capacity.
  • Page 115 LIQUID PETROLEUM GAS (LPG) 844-74E PERIODIC MAINTENANCE SCHEDULE FOR LPG KIT PARTS Kms (1 X 1000) Month All Joints (Gas leakage) LPG Filter with ‘O’ rings Gas Solenoid Valve Plunger Coolant Hoses (Leakage,Damage) Drain Oil from Regulator Low Pressurre Regulator Overhauling & Diaphragm Replacement All Bolts and Nuts of LPR, LPG Tank, Solenoid Valve.

  • Page 116: Maintenance (Fuse)

    Never use a substitute changing of fuse should be only done at such as aluminium foil or wire to Maruti Suzuki Authorized Workshop.5 replace a blown fuse. If you replace Ampere Fuse: When this fuse blows off, a fuse and the new fuse blows in a following symptoms may be observed.

  • Page 117: Scrapping Of Lpg Tanks After Expiry Date

    LIQUID PETROLEUM GAS (LPG) 844-74E SCRAPPING OF LPG TANKS AFTER EXPIRY DATE After emptying and purging of the tank it should be rendered unsuitable for further LPG service by : 1 Mechanical crushing 2 Piercing holes 3 Cutting the body into two or more pieces 4 For mechanical crushing &...
  • Page 118 844-74E MEMO...

  • Page 119: Specification

    SPECIFICATIONS 844-74E SPECIFICATIONS NOTE: Specifications are subject to change without notice. DIMENSIONS UNIT:mm Overall length 3335 Overall width 1440 Overall height 1405 Wheelbase 2175 Tread front 1215 rear 1200 Ground clearance MASS (WEIGHT) UNIT:Kg Petrol WITH A/C WITHOUT A/C WITH A/C WITHOUT A/C Kerb mass (weight) 1000...
  • Page 120 SPECIFICATIONS 844-74E ELECTRICAL Standard spark plug F8B CHAMPOIN - RN10YC, MICO - WR8DC F8D ....NGK -- DCPR7E Battery 38B20R (28AH/5HR) Fuses See “INSPECTION AND MAINTENANCE” section Headlight 12V 60/55W Turn signal light 12V 21W Side turn signal light 12V 5W Clearance light 12V 5W Tail/brake light...

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