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Qualified service technicians have the training and knowledge to perform maintenance work properly and safely. For the location of a service technician in your area, call Ricon Product Support at 1-800- 322-2884. “DOT – Private Use Lift” verifies that this platform lift meets only the private use lift requirements of FMVSS no.
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S-SERIES PRIVATE USE SERVICE MANUAL TABLE OF CONTENTS SEPTEMBER 2020 REVISION RECORD PAGES DESCRIPTION OF CHANGE ECR/ECO 32DSW02. 6663 Update to registered trademark on cover page. Update to registered trademark. Update to Decal Locations Figure. 4-13 Update to item 29. 4-13 Update to item 7 &...
S-SERIES PRIVATE USE SERVICE MANUAL TABLE OF CONTENTS SEPTEMBER 2020 TABLE OF CONTENTS Chapter Page I. INTRODUCTION ........................1-1 A. WARRANTY INFORMATION ....................... 1-2 B. SHIPMENT INFORMATION ......................1-3 C. GENERAL SAFETY PRECAUTIONS ................... 1-3 D. PRIVATE USE MAJOR LIFT COMPONENTS ................1-4 II.
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S-SERIES PRIVATE USE SERVICE MANUAL TABLE OF CONTENTS SEPTEMBER 2020 SLIDE-AWAY PUMP ASSEMBLY ..................... 4-4 SLIDE-AWAY HYDRAULIC SYSTEM ....................4-6 SLIDE-AWAY ELECTRICAL SYSTEM ....................4-8 SLIDE-AWAY PENDANT & DOOR INTERLOCK SWITCH ............. 4-10 SLIDE-AWAY PLATFORM ASSEMBLY ..................4-12 SLIDE-AWAY ARMS ASSEMBLY ....................4-14 SLIDE-AWAY BASEPLATE ASSEMBLY ..................
Service of the lift is safer if lift operators are completely familiar with the Operating Instructions chapter of the operator manual (32DSW01). Once the lift is installed, it is important that the lift be properly maintained by following the Ricon recommended cleaning, lubrication, and inspection instructions.
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Ricon service technician or Ricon. If you need to return a product: Return this Ricon product to your installing dealer or to Ricon. Please give as much advance notice as possible, and allow a reasonable amount of time for repairs.
SEPTEMBER 2020 SHIPMENT INFORMATION Because of the specialized nature of this product, Ricon does not sell directly to the user. Instead, the product is distributed through a worldwide network of authorized Ricon dealers, who perform the actual installation. When the product is received, unpack the product and check for freight damage. Claims for any damage should be made to the carrier immediately.
S-SERIES PRIVATE USE SERVICE MANUAL INTRODUCTION SEPTEMBER 2020 DOT-PRIVATE USE MAJOR LIFT COMPONENTS The terms used throughout this manual are illustrated in Figure 1-1 and defined in Table 1-1. Refer to Chapter IV “Spare Parts” for more details. TOWER THRESHOLD REAR SENSORS SERIAL NUMBER...
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S-SERIES PRIVATE USE SERVICE MANUAL INTRODUCTION SEPTEMBER 2020 TABLE 1-1: SLIDE-AWAY MAJOR COMPONENT TERMS NAME DESCRIPTION Left, right, front, Position references when installed lift is viewed from outside of vehicle. and rear Armrest (left and right) Provides handhold for passenger. Armrest switch Allows passenger to control "Up"...
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Due to the wide range of lift applications, specific information for every possible application is not available. Contact the Ricon Product Support department for instruction about installations not cov- ered. Before installing lift, refer to following sections and perform procedures carefully and in the order that they are presented.
S-SERIES PRIVATE USE SERVICE MANUAL INSTALLATION SEPTEMBER 2020 MINIMUM FLOOR LOADING CAPACITY Refer to Figure 2-2 and Table 2-2. Rated load and test load are 600 lbs. FIGURE 2-2: MINIMUM FLOOR LOAD CAPACITY TABLE 2-2: LIFT LOADS MODEL B ** ST00 11”...
S-SERIES PRIVATE USE SERVICE MANUAL INSTALLATION SEPTEMBER 2020 LIFT INSTALLATION GUIDELINES The lift mounting is a very important step. Improper mounting or fastening of baseplate can adversely affect lift performance. Although fastening details may vary from one vehicle to the next, these general principles apply: CAUTION! Lift must be installed on flat and level floor.
S-SERIES PRIVATE USE SERVICE MANUAL INSTALLATION SEPTEMBER 2020 B. ELECTRICAL INSTALLATION CAUTION! • Do not route a wire if it is connected to the battery. • Route wires clear of moving parts, brake lines, and the exhaust system. Secure wires to the vehicle. •...
From beneath vehicle, insert red power cable through grommet and up to top of pump unit. Strip ½” of insulation from cable. Using a wire crimper tool (such as Ricon hammer tool, part of kit P/N 01243) crimp a supplied ring terminal to end of cable.
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S-SERIES PRIVATE USE SERVICE MANUAL INSTALLATION SEPTEMBER 2020 d. Refer to Figure 2-6. Fasten ring terminal to side pump solenoid. Secure cable to pump assembly (wiring harness, hydraulic hose, etc) with cable ties. 4 AWG POWER CABLE: TOP PUMP LONG CABLE CONNECTED BETWEEN SOLENOID MAIN CIRCUIT BREAKER AND POSITIVE TERMINAL OF SOLENOID...
S-SERIES PRIVATE USE SERVICE MANUAL INSTALLATION SEPTEMBER 2020 CONNECT CONTROL PENDANT a. Refer to Figure 2-7. Connect hand-held control pendant to six-pin connector at left side of baseplate and secure cable with supplied cable clamp. PENDANT INTERFACE INTERLOCK INTERFACE STRAIN RELIEF BRACKET CABLE CLAMP FIGURE 2-7: STRAIN RELIEF KIT...
S-SERIES PRIVATE USE SERVICE MANUAL INSTALLATION SEPTEMBER 2020 INTERLOCK DEVICE INSTALLATION The supplied interlock device must be installed to prevent operation of the lift or vehicle when it is unsafe to do so. The Slide-Away lift provides an electrical interlock signal to the vehicle that prevents movement of the vehicle un- less the platform is fully stowed.
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S-SERIES PRIVATE USE SERVICE MANUAL INSTALLATION SEPTEMBER 2020 a. Fully DEPLOY platform. b. Adjust UP CUTOFF ADJUSTMENT SCREW and DEPLOY CUTOFF ADJUSTMENT SCREW 6-8 turns counterclockwise and then push screws FORWARD. c. Cycle platform to STOW then DEPLOY. d. When in DEPLOY position, platform should stop at an angle and NOT even with vehicle floor. If not, turn DEPLOY CUTOFF ADJUSTMENT SCREW an additional 2-3 turns counterclockwise, push screw for- ward, STOW then DEPLOY platform, then repeat this step.
S-SERIES PRIVATE USE SERVICE MANUAL INSTALLATION SEPTEMBER 2020 TABLE 2-3: LIMIT SWITCH ADJUSTMENT CHART CORRECTIVE COMPONENT SYMPTOM ADJUSTMENT PROCEDURE ACTION With lift fully folded (handrails should be Rotate actuator Lift does not folded tight against vertical arms), rotate counter- fold tightly. actuator so that it barely trips fold cutoff Fold cutoff clockwise.
S-SERIES PRIVATE USE SERVICE MANUAL INSTALLATION SEPTEMBER 2020 SPLIT PLATFORM TIE ROD ASSEMBLY ADJUSTMENT Slide-Away lifts are equipped with left and right tie rod assemblies, which fold or unfold the platform panels as the lift is stowed and deployed. Correct adjustment of these tie rods is needed to prevent tie rod breakage. a.
S-SERIES PRIVATE USE SERVICE MANUAL INSTALLATION SEPTEMBER 2020 WHEELCHAIR LOCATING PLATES ADJUSTMENT Adjustment for how far back the wheelchair locating plates will vary according to the mobility aid equipement that is used as well as the limitations of the wheelchair lift platform. CAUTION! Adjusting the wheelchair locating plates beyond the limitations of the platform will interfere with lift operation and may endanger wheelchair occupant.
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S-SERIES PRIVATE USE SERVICE MANUAL INSTALLATION SEPTEMBER 2020 6”x6”x12”) on the platform and in front of the yellow wheelchair location plates. Ensure the test load is touching the plates. Press and hold STOW switch. b. The pressure switch is correctly set if pump motor shuts off, preventing inward movement of platform. There should not be excessive on/off clicking of pump motor that would indicate switch is marginally set.
Vehicle suspension will compress and vehicle will lean when test weight is placed on plat- form. If weighted platform contacts ground, remove weight, raise platform, and retest. Ricon recommends that the lift be test loaded at its rated load capacity to verify integrity of installation. IMPORTANT...
IMPORTANT - Customer Orientation - Ricon Sales or Service personnel must review the warranty card and operator manual with the customer to be certain they understand how to safely operate the lift. The customer should be instructed to follow the operating instructions without exception.
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SEPTEMBER 2020 III. MAINTENANCE AND REPAIR egular maintenance of the Ricon Slide-Away DOT-Private Use wheelchair lift optimizes its performance and reduces the need for repairs. This chapter contains lubrication and cleaning instructions, a maintenance schedule, troubleshooting section, and maintenance diagrams.
S-SERIES PRIVATE USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2020 CLEANING Regular cleaning with mild soap (i.e. hand soap, car wash liquid) and drying thoroughly will protect lift painted surfaces. Cleaning is especially important in areas where roads are salted in winter. Make sure that lift pivot points remain clear and clean prior to lubrication.
T-bolts does not exceed 1/8” depth. Replace, if necessary. saddle 2500 CYCLES (ANNUAL SERVICE) CAUTION! A Ricon authorized dealer must perform the following safety check. Check hydraulic cylinders for any leaks. Retighten cylinder pin retaining fasteners (2 per cylinder).
REMEDY Loose hydraulic fitting. Make sure fitting is PROPERLY tightened. Hydraulic fluid leaks Hydraulic component Repairs must be made by an authorized Ricon service defective. technician before using lift. Obstruction of rollstop Rollstop does not open Raise lift and remove obstruction.
S-SERIES PRIVATE USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2020 Refer to Figure 3-2. Two motor contactors (solenoids) for the hydraulic pump are located at the top of the pump assembly. A LED status indicator is located between the 30 amp and 8 amp circuit breakers. The LED is green when both contactors are operating correctly and the motor is operating.
S-SERIES PRIVATE USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2020 TOWER ANCHOR GUIDE REPLACEMENT Note: Tower Anchor Guide and Baseplate Gas Spring replacement may be completed consecutively. Reference notes when consecutive procedure may be completed. 1. Refer to Figure 3-4. Deploy platform to ground level. Remove short side ramp and longer rear ramp from around the baseplate to gain access to lower tower components.
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S-SERIES PRIVATE USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2020 FIGURE 3-8 5. Refer to Figures 3-9. Deploy platform to floor level. Note slack in cable. FIGURE 3-9 6. Refer to Figure 3-10. Remove hex screw to detach anchored end of cable. Retain delrin cable guide for re- installation.
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S-SERIES PRIVATE USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2020 FIGURE 3-11 8. Refer to Figures 3-12. Raise bridgeplate by hand. Hold bridgeplate in this position with pin or screwdriver. FIGURE 3-12 9. Lower lift to ground and open pump release valve by turning valve counter-clockwise. CAUTION Do not open pump release valve more than ¼...
S-SERIES PRIVATE USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2020 CAUTION! Lift weight is approximately 360-390 lbs. Use extreme care when positioning lift. This procedure may require one additional person. 12. Refer to Figures 3-15. Remove the retaining screws for each roller replacement. REMOVE FIGURE 3-15 13.
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S-SERIES PRIVATE USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2020 FIGURE 3-17 FIGURE 3-18 3. Refer to Figure 3-19. Slide gas spring inward then lift and remove from baseplate. FIGURE 3-19 4. Remove the screw and collar that attaches the cable to baseplate and retain for installation. 5.
S-SERIES PRIVATE USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2020 9. Place gas spring (P/N 39368) in baseplate as shown in Figure 3-19. 10. Route cable (P/N 35233) onto grooved bearing (P/N VS-AH-06). 11. Tighten ¼-20 x 7/8” screw (P/N 39370) and lock nut (P/N 14-08-304) and secure pulley shield onto clevis. 12.
S-SERIES PRIVATE USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2020 MAIN ROLLER ASSEMBLY SLIDING TOWER PIN RETAINMENT WELDMENT 1/4-20 X 5/8” SCREW RSM0006701 FIGURE 3-22 3. Refer to Figure 3-23. Pry up on front rail to remove lift weight on roller. Push pin bushings and sleeve out.
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S-SERIES PRIVATE USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2020 FIGURE 3-24 4. Refer to Figure 3-25. Lift left hand armrest to remove rubber washer. FIGURE 3-25 5. Refer to Figures 3-26 and 3-27. Detach snap ring from pin then remove washer and split washer. Retain for installation.
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S-SERIES PRIVATE USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2020 FIGURE 3-28 7. Refer to Figures 3-29. Remove screw, nut and three plastic washers to detach stow-lock latch from knuckle arm assembly. Retain attaching hardware for installation. FIGURE 3-29 8. Replace stow-lock latch with (P/N 39943) provided in Kit (P/N 42054). 9.
S-SERIES PRIVATE USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2020 FIGURE 3-32 FIGURE 3-33 13. Refer to Figure 3-34. Remove two screws and two nuts to detach stow-lock assembly from tower assembly and retain hardware. TOWER ASSEMBLY MANUAL RELEASE HANDLE STOW-LOCK ASSEMBLY NUTS (2) SCREWS (2) RSM0005900...
PUMP REPLACEMENT CAUTION This Ricon product is highly specialized. Maintenance and repairs must be performed by an authorized Ricon service technician using Ricon replacement parts. Modifying or failing to properly maintain the product will void warranty and may result in unsafe operating conditions.
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S-SERIES PRIVATE USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2020 FIGURE 3-40 5. Refer to Figure 3-41. Disconnect hydraulic hoses from pump only. FIGURE 3-41 6. Refer to Figure 3-42. Disconnect electrical connections to pump. Note: Mark and/or identify wires to ensure proper reconnection. MOUNTING BOLTS FIGURE 3-42...
END OF TABLE Electrical Connector Description Refer to Figure 3-44. The typical electrical connector used by Ricon is a .062” series. This connector has terminal numbers molded onto the back. Use these numbers and the wire colors to identify a terminal position within the connector.
S-SERIES PRIVATE USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2020 Electrical Symbols Figure 3-45 defines the symbols used on the following electrical wiring diagram. (rating) CIRCUIT SOLENOID ACTUATOR SPST BREAKER FOR VALVE OR LATCH CONTACTOR SPDT LIMIT SWITCH GROUND SPST SWITCH RESISTOR CRIMP DIODE CONNECTOR...
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S-SERIES PRIVATE USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2020 MOTOR MOTOR CONTACTOR (TOP) CONTACTOR RED (TOP) (SIDE) GRN (SIDE) PLATFORM PRESSURE SWITCH 12V-8A FAST PUMP ON DOWN VALVE BK 4 SIDE CONTACTOR CONTACTOR SLOW BLOCK DIODES TO PIN 3 OF 24V MODEL LIFT CONTROL IN enable...
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S-SERIES PRIVATE USE SERVICE MANUAL MAINTENANCE SEPTEMBER 2020 (J24) CYCLE COUNTER DOOR OPEN (INTERLOCK) THIS CONFIGURATION IS USED WHEN DOOR OPERATORS ARE NOT INSTALLED. SET 2 SET 1 PRINTED CIRCUIT BOARD (DO NOT SERVICE) GROUND CONTACT All wire is 18 gauge unless noted otherwise. FIGURE 3-47: SLIDE-AWAY DOT PRIVATE USE LIFT SCHEMATIC –...
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SEPTEMBER 2020 SLIDE-AWAY DOT-PRIVATE USE SPARE PARTS his chapter contains parts diagrams and lists for the Ricon Slide-Away DOT-Private Use wheelchair lift. The exploded view of each major lift assembly shows individual components referenced by numbers. On each as- sociated list are reference numbers, part descriptions, quantities used, and Ricon part numbers.
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S-SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 FIGURE 4-1: DECAL LOCATION AND PART NUMBERS 4 - 2 32DSW02.F...
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S-SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 FIGURE 4-2: SLIDE-AWAY PUMP ASSEMBLY 4 - 4 32DSW02.F...
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S-SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 FIGURE 4-2: SLIDE-AWAY PUMP ASSEMBLY DESCRIPTION PART NO KIT, SOLENOID, 12V. SPST 29297 BUS BAR, TOP SOLENOID 10807 MOTOR ASSEMBLY, WITH BRACKET, 12V 14345 SWITCH, HYDRAULIC PRESSURE, ADJUSTABLE*** 42050 VALVE ASSY, POPPET, DELTROL, 12V V2-SH-105 PCB, PUMP LED ASSY, 12V 35739...
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S-SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 FIGURE 4-3: SLIDE-AWAY HYDRAULIC SYSTEM 4 - 6 32DSW02.F...
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S-SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 FIGURE 4-3: SLIDE-AWAY HYDRAULIC SYSTEM DESCRIPTION PART NO HANDLE, MANUAL BACKUP PUMP V2-SH-111 KIT, TOOL CLIP, W/HDWR 19557 COVER ASSEMBLY, PUMP, LH V2-CV-200 SCREW, HEX HEAD, 5/16-18 X .62, (BAG OF 10) 14495 13350 WASHER, FLAT, 5/16”, (BAG OF 10)
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S-SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 FIGURE 4-4: SLIDE-AWAY ELECTRICAL COMPONENTS 4 - 8 32DSW02.F...
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S-SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 FIGURE 4-4: SLIDE-AWAY ELECTRICAL SYSTEM DESCRIPTION PART NO BLOCK, FOLD CUTOFF SWITCH, 3/8” THICK V2-ES-79 SPRING RETAINING, 3/4 x 4 V2-ES-95 BLOCK, FOLD CUTOFF SWITCH, 1/4” THICK V2-ES-78 SWITCH, LIMIT V2-ES-111 15908 SCREW, PAN HEAD, 4-40 X 1-1/4, (BAG OF 10) SCREW, ROUND HEAD, 10-24 X 2, (BAG OF 10)
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S-SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 FIGURE 4-5: SLIDE-AWAY PENDANT AND DOOR INTERLOCK SWITCH 4 - 10 32DSW02.F...
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S-SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 FIGURE 4-5: SLIDE-AWAY PENDANT & DOOR INTERLOCK SWITCH DESCRIPTION PART NO STOW and DEPLOY BUTTON UL-ES-007 UP and DOWN BUTTON 14731 V-BRACKET, PLASTIC, W/HDWR 14732 KIT, WALL MOUNT BRACKET, UNIVERSAL PENDANT 14733 14709 KIT, CONTROL HARNESS STRAIN RELIEF...
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S-SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 RSM0026000 FIGURE 4-6: SLIDE-AWAY PLATFORM ASSEMBLY 4 - 12 32DSW02.F...
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S-SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 FIGURE 4-6: SLIDE-AWAY PLATFORM ASSEMBLY DESCRIPTION PART NO KIT, ROLLSTOP ACTUATOR, RH, W/HDWR 34578 SPRING, TORSION, RH V3-SP-22 SPRING, ROLLSTOP ACTUATOR 35428 MAGNET, FLAT HEAD RECESS MM-400 V2-BU-195 BUSHING, .392 ID, BRONZE SENSOR ASSEMBLY, ROLLSTOP 32755 7 **...
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S-SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 RSM0026100 FIGURE 4-7: SLIDE-AWAY ARM ASSEMBLIES 4 - 14 32DSW02.F...
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S-SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 FIGURE 4-7: SLIDE-AWAY ARM ASSEMBLIES DESCRIPTION PART NO SPRING, TORSION, TOP ARM V2-SP-97 FLANGE BEARING, ¾ ID, KIT OF 10 19576 KIT, PIN, LINK ARM, W/HDWR 34586 PIN, LOWER ARM V2-PI-097 39939 SPRING, PNEUMATIC PIN, LOWER ARM, CAM...
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S-SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 FIGURE 4-8: SLIDE-AWAY BASEPLATE ASSEMBLY 4 - 16 32DSW02.F...
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HOSE ASSEMBLY, 86” X 1/4JIC X 1/8ID 35295 RAMP, REAR, BASEPLATE (DISCONTINUED) 35281 RAMP, THRESHOLD, REAR (SEE KIT, ITEM 33) 39300 STOW LOCK ASSEMBLY 42054 CAP, .31 X 1.5, “RICON” 01651 SOLENOID ASSEMBLY, 12V 10019 CLIP, SPRING, SST V2-AC-009 SPRING, 3.75L X .38OD V2-SP-093...
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S-SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 FIGURE 4-8: SLIDE-AWAY BASEPLATE ASSEMBLY (CONTINUED) DESCRIPTION PART NO KIT, GUIDE, BLOCK, BRIDGEPLATE 42061 RAMP, SIDE, BASEPLATE (DISCONTINUED) 33999 RAMP, THRESHOLD, SIDE (SEE KIT, ITEM 33) 39313 SHIELD, PULLEY (SEE KIT, ITEM 15A) 35958 COVER, GUARDRAIL 37100...
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S-SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 FIGURE 4-9: SLIDE-AWAY ARMRESTS 4 - 20 32DSW02.F...
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S-SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 FIGURE 4-9: SLIDE-AWAY ARMRESTS DESCRIPTION PART NO ARMREST ASSEMBLY, RH VS-AC-159 ARMREST, RH VS-AC-181 CAP, BLACK 25550 ARMREST ASSEMBLY, LH, W/HARNESS VS-AC-160 VS-AC-182 ARMREST, LH HARNESS, W/ARM SWITCH V2-ES-012 BUSHING, SNAP-IN 28-26-077 4 - 21 32DSW02.F...
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