Ingersoll-Rand Odyssey TWE0604 A Series Installation, Operation And Maintenance Manual
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Ingersoll-Rand Odyssey TWE0604 A Series Installation, Operation And Maintenance Manual

Ingersoll-Rand Odyssey TWE0604 A Series Installation, Operation And Maintenance Manual

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Installation, Operation,
and Maintenance
Split System Air Conditioners
Odyssey™
Air Handler — 5 to 25 Tons
M M o o d d e e l l ( ( 6 6 0 0 H H z z ) )
TWE0604*A/B
TWE0724*B
TWE0904*A/B
TWE1204*A/B
TWE1504*B
TWE1804*B
TWE2404*B
TWE3004*B
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and
air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered
equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the
literature and on the tags, stickers, and labels that are attached to the equipment.
August 2017
M M o o d d e e l l ( ( 5 5 0 0 H H z z ) )
TWE0514DA
TWE0724DB
TWE0764DA/B
TWE1014DA/B
TWE1264DB
TWE1564DB
TWE2014DB
TWE2514DB
S S A A F F E E T T Y Y W W A A R R N N I I N N G G
S S S S A A - - S S V V X X 0 0 6 6 G G - - E E N N

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Summary of Contents for Ingersoll-Rand Odyssey TWE0604 A Series

  • Page 1 Installation, Operation, and Maintenance Split System Air Conditioners Odyssey™ Air Handler — 5 to 25 Tons M M o o d d e e l l ( ( 6 6 0 0 H H z z ) ) M M o o d d e e l l ( ( 5 5 0 0 H H z z ) ) TWE0604*A/B TWE0514DA TWE0724*B...
  • Page 2 Introduction Read this manual thoroughly before operating or W W A A R R N N I I N N G G servicing this unit. P P r r o o p p e e r r F F i i e e l l d d W W i i r r i i n n g g a a n n d d G G r r o o u u n n d d i i n n g g R R e e q q u u i i r r e e d d ! ! Warnings, Cautions, and Notices F F a a i i l l u u r r e e t t o o f f o o l l l l o o w w c c o o d d e e c c o o u u l l d d r r e e s s u u l l t t i i n n d d e e a a t t h h o o r r...
  • Page 3 I I n n t t r r o o d d u u c c t t i i o o n n W W A A R R N N I I N N G G W W A A R R N N I I N N G G E E x x p p l l o o s s i i o o n n H H a a z z a a r r d d ! ! F F o o l l l l o o w w E E H H S S P P o o l l i i c c i i e e s s ! ! F F a a i i l l u u r r e e t t o o f f o o l l l l o o w w i i n n s s t t r r u u c c t t i i o o n n s s b b e e l l o o w w c c o o u u l l d d r r e e s s u u l l t t i i n n...

  • Page 4: Table Of Contents

    Table of Contents Model Number Description ....5 Standard Units..... . . 25 SZVAV Units.

  • Page 5: Model Number Description

    Model Number Description Air Handler Digit 1–3 — Unit Function Digit 8 — Voltage Digit 14 — Efficiency Generation TWE = Air Handler 1 = 208-230VAC - 1 PH (60Hz) A = Generation A (2018 DOE) 3 = 208-230VAC - 3 PH (60Hz) 4 = 460VAC - 3 PH (60Hz) Digit 4–6 —...

  • Page 6: General Information

    General Information This manual describes proper installation, operation, manual should remain weather-protected with the unit and maintenance procedures for air cooled systems. By until all installation procedures are complete. carefully reviewing the information within this manual N N o o t t e e : : It is not the intention of this manual to cover all and following the instructions, the risk of improper possible variations in systems that may occur or operation and/or component damage will be...

  • Page 7: Pre-Installation

    Pre-Installation Lifting Recommendations The final position for the air handler must be dictated by required service access to it, weight distribution W W A A R R N N I I N N G G over structural supports, and by the locations of electrical, refrigerant and condensate drainage I I m m p p r r o o p p e e r r U U n n i i t t L L i i f f t t ! ! connections.
  • Page 8 P P r r e e - - I I n n s s t t a a l l l l a a t t i i o o n n two access plates. Figure 2. Drain pan relocation 2.

  • Page 9: Field Conversion To 460 Volt

    P P r r e e - - I I n n s s t t a a l l l l a a t t i i o o n n Field Conversion to 460 Volt I I m m p p o o r r t t a a n n t t : : When re-inserting voltage selection plug, ensure it is fully seated.

  • Page 10: Piping

    P P r r e e - - I I n n s s t t a a l l l l a a t t i i o o n n Figure 4. Evaporator coil reorientation for TWE126, 150, 156, 180 Top bracket screws Rotate 4°...

  • Page 11: Clearances

    P P r r e e - - I I n n s s t t a a l l l l a a t t i i o o n n Clearances I I m m p p o o r r t t a a n n t t : : When installing these units “free standing” with discharge grills and isolators, a top Allow the following minimum clearances for support with isolator should be added to...

  • Page 12: Dimensional Data

    Dimensional Data Figure 5. Height, width and depth measurements Right Side Back Front Left Side H - in. (mm) W - in. (mm) D - in. (mm) Model Number TWE051, 060 48-1/8 (1222.4) 39-5/8 (1006.5) 23-5/8 (600.0) TWE072, 076, 090 54-1/8 (1374.8) 49-1/8 (1247.8) 26-1/2 (673.1)
  • Page 13 D D i i m m e e n n s s i i o o n n a a l l D D a a t t a a Figure 6. 4.6, 5 ton air handler, single circuit NOTES: 1.
  • Page 14 D D i i m m e e n n s s i i o o n n a a l l D D a a t t a a Figure 7. 5 ton air handler, dual circuit NOTES: .50" (12.7) 22 5/8"...
  • Page 15 D D i i m m e e n n s s i i o o n n a a l l D D a a t t a a Figure 8. 6.25, 7.5 ton air handler, single circuit NOTES: 25 1/2"...
  • Page 16 D D i i m m e e n n s s i i o o n n a a l l D D a a t t a a Figure 9. 6, 6.25, 7.5 ton air handler, dual circuit NOTES: 25 1/2"...
  • Page 17 D D i i m m e e n n s s i i o o n n a a l l D D a a t t a a Figure 10. 8.33, 10 ton air handler, single circuit NOTES: 1.
  • Page 18 D D i i m m e e n n s s i i o o n n a a l l D D a a t t a a Figure 11. 8.33, 10 ton air handler, dual circuit NOTES: 1.
  • Page 19 D D i i m m e e n n s s i i o o n n a a l l D D a a t t a a Figure 12. 10.4, 13, 12.5, 15 ton air handler, dual circuit NOTES: 29 1/16"...
  • Page 20 D D i i m m e e n n s s i i o o n n a a l l D D a a t t a a Figure 13. 16.7, 20.9, 20, 25 ton air handler, dual circuit 31 1/8"...

  • Page 21: Weights

    Weights Air Handler Table 1. Standard air handler (TWE) — unit and corner weights - (60 Hz) Corner Weights - Corner Weights - Vertical Shipping Net Max Model Horizontal Tons Max (lbs) (lbs) Number TWE0604*A/B TWE0724*B TWE0904*A/B TWE1204*A/B 12.5 TWE1504*B TWE1804*B TWE2404*B TWE3004*B...
  • Page 22 W W e e i i g g h h t t s s Figure 15. Vertical — TWE126, 156, 201, 251, 150, 180, 240, 300 Control Box Access Top View Figure 16. Horizontal — TWE051, 072, 076, 101, 060, 072, 090, 120 Top View Control Box Access...

  • Page 23: Installation

    Installation Horizontal Suspension N N O O T T I I C C E E E E q q u u i i p p m m e e n n t t D D a a m m a a g g e e ! ! If the air handler will be suspended, use a suspension mounting kit to isolate the unit from the structure.

  • Page 24: Condensate Piping

    I I n n s s t t a a l l l l a a t t i i o o n n Condensate Piping W W A A R R N N I I N N G G F F i i b b e e r r g g l l a a s s s s W W o o o o l l ! ! The drain pan condensate connection is a female slip joint type for 1”...

  • Page 25: Filter Replacement

    I I n n s s t t a a l l l l a a t t i i o o n n Filter Replacement Figure 20. Filter location W W A A R R N N I I N N G G F F i i b b e e r r g g l l a a s s s s W W o o o o l l ! ! E E x x p p o o s s i i t t i i o o n n t t o o g g l l a a s s s s w w o o o o l l f f i i b b e e r r s s w w i i t t h h o o u u t t a a l l l l n n e e c c e e s s s s a a r r y y P P P P E E e e q q u u i i p p m m e e n n t t c c o o u u l l d d r r e e s s u u l l t t i i n n c c a a n n c c e e r r , ,...

  • Page 26: 2-Speed Vfd Units

    I I n n s s t t a a l l l l a a t t i i o o n n Figure 21. ReliaTel options module Table 4. SZVAV air handler speed to voltage (continued) Parameter 6-15 Set to 60 Hz (RTOM) (RTOM) High Speed...

  • Page 27: Minimum Supply Fan Output

    I I n n s s t t a a l l l l a a t t i i o o n n Table 5. 2-Speed VFD programming speeds (continued) High Speed (Hz) Low Speed (Hz) Ranges High Speed (Hz) Low Speed (Hz) Ranges 57.00 25.00 - 37.62...

  • Page 28: Setpoints

    I I n n s s t t a a l l l l a a t t i i o o n n 1. All electrical lines, sizing, protection, and grounding Table 8. Recommended thermostat wire size must be in accordance with the National Electric Maximum Wire Length Wire Size Code and local codes.

  • Page 29: Edc Switch Wiring

    I I n n s s t t a a l l l l a a t t i i o o n n EDC Switch Wiring Single Zone VAV units will require traditional Zone Heating (if Heat installed) and Cooling Setpoints that E E l l e e c c t t r r o o m m e e c c h h a a n n i i c c a a l l U U n n i i t t s s : To enable the Evaporator are used on constant volume units in addition to two Defrost Control Switch remove the "W3"...

  • Page 30: Checkout Procedure

    I I n n s s t t a a l l l l a a t t i i o o n n Table 9. DA heat setpoint (continued) Voltage Setpoint Voltage Setpoint Voltage Setpoint Voltage Setpoint (Vdc) (ºF) (Vdc) (ºF) (Vdc)

  • Page 31: Thermostat And Control

    I I n n s s t t a a l l l l a a t t i i o o n n Electromechanical Controls Inspect all field wiring connections. All connections should be clean and tight. Wiring shown with dashed lines is to be furnished and Inspect unit ground connection(s).
  • Page 32 I I n n s s t t a a l l l l a a t t i i o o n n 3 power wires, line voltage for 3 phase, (2 power wires for Figure 26. ReliaTel jobsite connections single phase) 3 power wires, line voltage for 3 phase, (2 power wires for Disconnect Switch...

  • Page 33: Start-Up

    Start-Up Sequence of Operation demand and is also used to determine the proper supply fan speed to meet the space requirements. N N O O T T I I C C E E During active capacity control, the unit will utilize a +/- 3.5°F deadband around the active Discharge Air E E q q u u i i p p m m e e n n t t D D a a m m a a g g e e ! ! Setpoint to determine when to request additional...

  • Page 34: 2-Speed Vfd Applications

    S S t t a a r r t t - - U U p p capacity will be reduced in order to maintain the special handling of the Supply Fan Speed on units calculated discharge air setpoint. configured with SZVAV. See below for a list of these conditions: Cooling Stages Minimum Fan Speed 1.

  • Page 35: Maintenance

    Maintenance Perform all of the indicated maintenance procedures at deflection value determined in Step the intervals scheduled. This will prolong the life of the 3. Set the small O-ring at zero on the force scale of the unit and reduce the possibility of costly equipment gauge plunger.

  • Page 36: Monthly

    M M a a i i n n t t e e n n a a n n c c e e Monthly W W A A R R N N I I N N G G F F i i b b e e r r g g l l a a s s s s W W o o o o l l ! ! The following warning complies with State of California law, Proposition 65.

  • Page 37: Annually (Cooling Season)

    M M a a i i n n t t e e n n a a n n c c e e Annually (Cooling Season) Check refrigerant piping and fittings for leaks. Inspect the evaporator coils for dirt and debris. If The following maintenance procedures must be the coils appear dirty, clean them.

  • Page 38: Maintenance Log

    M M a a i i n n t t e e n n a a n n c c e e Maintenance Log SSA-SVX06G-EN...

  • Page 39: Wiring Diagram Matrix

    Wiring Diagram Matrix Table 12. Wiring schematics for TWE air handlers Electrome- Electromechanical chanical Reliatel (2 speed) (Std) Schematic/ Ton Circuit Model No. Volts Hz Ph Schematic Connection Schematic Connection Connection Single TWE0514DA 380-415 50 12132178 Single TWE06041A 208-230 60 12132179 Single TWE06043A...
  • Page 40 W W i i r r i i n n g g D D i i a a g g r r a a m m M M a a t t r r i i x x Table 12. Wiring schematics for TWE air handlers (continued) Electrome- Electromechanical chanical...

  • Page 41: Warranty

    Warranty Central Air Conditioner Commercial Equipment Rated 20 Tons and Larger and Related This warranty is extended by Trane to the original purchaser and to any succeeding owner of the real Accessories (Parts Only) property to which the Air Conditioner is originally affixed, and applies to products purchased and P P r r o o d d u u c c t t s s C C o o v v e e r r e e d d —...
  • Page 42 W W a a r r r r a a n n t t y y This warranty gives you specific legal rights, and you Trane —Warrantor, 2701 Wilma Rudolph Blvd., may also have other rights which vary from state to Clarksville, TN 37040 state.
  • Page 43 N N o o t t e e s s SSA-SVX06G-EN...
  • Page 44 Ingersoll Rand (NYSE: IR) advances the quality of life by creating comfortable, sustainable and efficient environments. Our people and our family of brands — including Club Car ® , Ingersoll Rand ® , Thermo King ® Trane ® — work together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables;...

This manual is also suitable for:

Odyssey twe0604 b seriesOdyssey twe0724 b seriesOdyssey twe0904 a seriesOdyssey twe0904 b seriesOdyssey twe1204 a seriesOdyssey twe1204 b series ... Show all

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