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T-Series - Operator's Manual
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Table of Contents
Related Manuals for Ingersoll-Rand Thermo King T-Series
Summary of Contents for Ingersoll-Rand Thermo King T-Series
- Page 1 T-Series - Operator’s Manual T-Series - Manuel de l’utilisateur T-Series - Manuale dell’operatore T-Series - Betriebshandbuch T-Series - Manual del operador T-Series - Руководство оператора T-Series - Bedieningshandleiding T-Series - Podręcznik operatora T-Series - Driftmanual T-Series - Kullanıcı Kılavuzu...
- Page 2 T-Series T-1200R, T-1200R Intermodal, T-1000R, T-800R, T-600R, T-500R T-1200R SPECTRUM,T-1000R SPECTRUM, T-800R SPECTRUM TK 60483-OP (Rev. 13, 04-18) Copyright© 2018 Thermo King EMEA Printed in Ireland...
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Page 4: Table Of Contents
Table of Contents Table of Contents ......1 Thermo King Reciprocating Compressor ...16 Electronic Throttling Valve . - Page 5 Loading and Enroute Inspections ....36 Pre-Loading Inspection ......36 Post-Loading Inspection .
- Page 6 Disclaimer This manual is published for informational purposes only. Thermo King Corporation makes no representations or warranties, express or implied, with respect to the information, recommendations and descriptions contained in this manual and such information, recommendations and descriptions should not be regarded as all-inclusive or covering all contingencies. In the event you have any questions or require further information, please contact your local Thermo King dealer.
- Page 7 Software Licence The product includes software that is licensed under a non-exclusive, non-sub-licensable, terminable and limited license to use the software as installed on the product for its intended purpose. Any removal, reproduction, reverse engineering, or other unauthorized use of the software is strictly prohibited.
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Page 8: Introduction
Introduction Introduction There is nothing complicated about operating and maintaining IMPORTANT: This manual is published for informational purposes your Thermo King unit, but a few minutes studying this manual only and the information furnished herein should not be considered will be time well spent. as all-inclusive or meant to cover all contingencies. - Page 9 Introduction Emergency Assistance Please note that Thermo Assistance cannot guarantee payments and the service is designed for the exclusive use of refrigerated Thermo Assistance is a multi-lingual communication tool transporters with products manufactured by Thermo King designed to put you in direct contact with an authorized Corporation.
- Page 10 Introduction General Inquires and Unit Maintenance For general inquiries please contact your local Thermo King dealer. Go to www.europe.thermoking.com and select dealer locator for your local Thermo King dealer. Or refer to the Thermo King Service Directory for contact information.
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Page 11: Safety Precautions
Safety Precautions Safety Precautions Thermo King recommends that servicing be done only by a WARNING: Do not apply heat to a closed cooling Thermo King dealer. However, you should be aware of several system. Before applying heat to a cooling system, safety practices. -
Page 12: Battery Installation And Cable Routing
Safety Precautions Battery Installation and Cable CAUTION: Always wear protective clothing, gloves Routing and eye wear when handling and installing batteries. Battery acid can cause serious burns when exposed to WARNING: Improperly installed battery could result eyes or skin. If battery acid contacts skin or clothing, in a fire or explosion. -
Page 13: Refrigerant
Safety Precautions Refrigerant Refrigerant Oil Although fluorocarbon refrigerants are classified as safe, use Observe the following precautions when working with or caution when working with refrigerants or in areas where they around refrigerant oil: are being used. NOTE: These warnings refer to servicing of the unit. NOTE: These warnings refer to servicing of the unit. -
Page 14: First Aid
Safety Precautions First Aid Ingestion: Do not induce vomiting. Immediately contact local poison control center or physician. First Aid–Refrigerant Safety Decals and Locations Eyes: For contact with liquid, immediately flush eyes with large amounts of water. Get prompt medical attention. Service Skin: Flush areas with large amounts of warm water. - Page 15 Safety Precautions Operation The Operation decal is located in an appropriate position near your in-cab controller or rear remote controller (if fitted). This decal gives you the information to access/download your unit operator manual Figure 2: Operation Decal Condenser and Evaporator Fans model.
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Page 16: Refrigerant
Safety Precautions Refrigerant WARNING WARNING Refrigerant decal located on unit frame. CAUTION FAN CAUTION FAN R 452A ATTENTION VENTILATEUR ATTENTION VENTILATEUR ACHTUNG VENTILATOR ACHTUNG VENTILATOR ATTENZIONE VENTILATORE ATTENZIONE VENTILATORE F-GAS CUIDADO VENTILADOR CUIDADO VENTILADOR >150 CUIDADO HELICE CUIDADO HELICE Kyoto Protocol ! REFRIGERANT TYPE / GWP = 2140 UNIT MAY START AUTOMATICALLY AND CAN CAUSE UNIT MAY START AUTOMATICALLY AND CAN CAUSE... -
Page 17: Do Not Use Ether Starting Aids
Safety Precautions Do Not Use Ether Starting Aids Figure 4: Do Not Use Ether Starting Aids (Near Engine) -
Page 18: Unit Description
Unit Description Unit Description General Information The T-Series unit is a microprocessor based transport temperature control system that uses the TSR/TSR-3 Truck HMI microcontroller to manage system functions. The unit is front-mounted, diesel powered cooling and heating system designed for straight trucks. The unit mounts on the front of a truck with the evaporator portion protruding into the box. -
Page 19: Elc (Extended Life Coolant)
Unit Description Engine power for the T-600R, T-800R and T-800R NOTE: The use of 50/50% pre-mixed ELC is recommended SPECTRUM is provided by the engine TK370 rated at 15.0 to assure that de-ionized water is being used. If 100% full continuous horsepower (11.2 kW) at 2425 RPM. -
Page 20: Electronic Throttling Valve
Unit Description HMI Control Panel reciprocating compressor. The T-1200R and T-1200R SPECTRUM feature the reliable TK430 four-cylinder reciprocating compressor. Standard The Standard HMI Control Panel (Human/Machine Interface) Electronic Throttling Valve is used to operate the unit and display unit information. The Control Panel is typically located in the vehicle driver's NOTE: T-1200R and T-1200R Spectrum ONLY compartment and communicates with the base controller using... -
Page 21: Premium
Unit Description Premium NOTE: (Not available on T500R) The Premium Truck HMI (Human/Machine Interface) Control Panel is available as an option on TSR-3 applications. It is used to operate the unit, display unit information and access all TSR-3 Maintenance and Guarded Access Menus. The Control Figure 8: Premium HMI Control Panel - Spectrum Panel is typically located in the vehicle driver's compartment and communicates with the base controller using a connection... -
Page 22: Cycle-Sentrytm Start-Stop Controls
Unit Description CYCLE-SENTRY Start-Stop Controls The CYCLE-SENTRY Start-Stop fuel saving system provides °C optimum operating economy. When CYCLE-SENTRY Mode is selected the unit will start and stop automatically to maintain GAUGES SENSORS MENU POINT setpoint, keep the engine warm and the battery charged. When Continuous Mode is selected, the unit starts automatically and runs continuously to maintain setpoint and provide constant airflow. -
Page 23: Das - Data Acquisition System
Unit Description Defrost can be initiated at any time the evaporator coil normally located in the truck box to monitor load temperatures. temperature is below 42 F (5.5 C). DAS data can be downloaded through a serial port to an IBM® PC compatible computer. -
Page 24: Engine Compartment Components
Unit Description Standard Model 50 Features Optional Model 50 Features The following features are standard equipment on units The following features are available as an option on units equipped with Electric Standby. equipped with Electric Standby. • Electric Heater Strips Automatic Diesel/Electric Selection •... -
Page 25: Unit Protection Devices
Unit Description Engine Oil Dipstick Electronic Throttling Valve (ETV) -: (T-1200R, T-1200R SPECTRUM): Use the engine oil dipstick to check the engine oil level. This component is an electromechanical control device used to limit the suction pressure to the compressor. The valve is CAUTION: Make sure the engine is turned off before controlled by the microprocessor controller. - Page 26 Unit Description Electric Motor Overload Relay (Model 50): The overload relay protects the electric standby motor. The overload relay opens the circuit from the contactor to the electric motor if the motor overloads for any reason and an alarm will occur. The relay resets when the alarm code is cleared.
- Page 27 Unit Description Engine Oil Dipstick (on side of engine) Alternator Engine Compressor Coolant Expansion Tank Dehydrator (Filter-Drier) Electric Motor Figure 10: Main Components in T-Series Units (except T-500R)
- Page 28 Unit Description 1. Coolant Expansion Tank 5. Dehydrator (Filter-Drier) 2. Engine 6. Compressor 3. Electric Motor 7. On/Off switch 4. Alternator Figure 11: Main Components in T-500R Units...
- Page 29 Unit Description Pharma • Specific to 45 feet container with T-1200R ST Intermodal, to ensure that good air circulation is maintained within the Single temperature units qualified for pharmaceutical load-space air chutes should be installed and maintained in applications under Thermo King protocol. Please follow the optimum condition.
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Page 30: Manual Pretrip Inspection
Manual Pretrip Inspection Manual Pretrip Inspection Before Starting the Unit CAUTION: Turn the engine off before checking the engine oil level. Pretrip inspections are an important part of a preventative maintenance program designed to minimize operating Engine Coolant: Check the coolant level in the overflow problems and breakdowns. - Page 31 Manual Pretrip Inspection Belts: Make sure belts are in good condition and adjusted to NOTE: All truck and trailer units will have a small battery the proper tension. For more information about belt tension, drain when the unit is off. The battery can be drained even see the Specifications chapter.
- Page 32 Manual Pretrip Inspection Cargo Box: Check the interior and exterior of the cargo box • If necessary to use a chemical cleaner or detergent use a cleaner that does not contain any hydrofluoric acids and is for damage. Any damage to the walls or insulation must be between 7 and 8 on the pH scale.
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Page 33: Operating Instructions
Operating Instructions Operating Instructions Unit Operating Instructions Premium HMI Controller The Premium Truck HMI (Human/Machine Interface) Control Panel is available as an option on TSR-3 Truck applications. It is used to operate the unit, display unit information and access all TSR-3 Maintenance and Guarded Access Menus. The Premium HMI Control Panel communicates with the base controller via the CAN (Controller Area Network) bus. - Page 34 Operating Instructions Soft Keys Hard Keys Box Temperature On Key Setpoint Off Key Display Defrost Figure 12: Premium HMI Control Panel Display High Speed Lockout Zone 1 Soft Keys Box Temperature Setpoints Zone 2 Display Zone 2 Soft Key Menu Soft Key Figure 13: SPECTRUM - Premium HMI Control Panel Display The HMI control panel consists of a display and 8...
- Page 35 Operating Instructions The keys on the left and right sides of the display are dedicated • Sends a Start of Trip to the ServiceWatch data logger. single function "hard" keys. Display The four keys under the display are "soft" keys. The functions of these soft keys change depending on the operation being The display presents information to the operator.
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Page 36: Operating The Tsr-3 Controller
Operating Instructions Keys SELECT/EXIT CLEAR/HELP Hard Keys HOUR METERS/SENSORS The keys on either side of the display are dedicated or "hard" GAUGES keys. Their function always remains the same. Operating the TSR-3 Controller Soft Keys Please refer to Profeesor Kool and the “TK Tutor Series” for Soft Key Description step by step instructions and training on how to use your Standard or Premium HMI and also “TK Alarm Codes”... -
Page 37: Alarm Codes
Alarm Codes Alarm Codes Introduction Some alarms (3, 4, 74, 203, and 204) cannot be cleared in the Alarms Menu, they must be cleared in the Maintenance Menu An alarm code is generated when the microprocessor senses an or the Guarded Access Menu. Contact your supervisor or a abnormal condition. - Page 38 Alarm Codes...
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Page 39: Loading And Enroute Inspections
Loading and Enroute Inspections Loading and Enroute Inspections This chapter describes pre-loading, post loading, and enroute • Clogged defrost drain tubes inspection procedures. Thermo King refrigeration units are • Blocked return air bulkhead designed to maintain the required product load temperature Verify that the setpoint temperature is correct for your during transit. - Page 40 Loading and Enroute Inspections Unit inspection Good outside air circulation Seals equally compressed Clear defrost drains Tight doors Good air circulation around load Interior/exterior walls and insulation in good condition Cargo proper temperature prior to loading awa241 Figure 14: Loading Considerations...
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Page 41: Post-Loading Inspection
Loading and Enroute Inspections Post-Loading Inspection Close or supervise the closing of the cargo box doors. Make sure they are securely locked. Post-loading inspections ensure the cargo has been loaded Make sure the setpoint is at the temperature listed on the properly. - Page 42 Loading and Enroute Inspections Enroute Inspections Repeat the Enroute Inspection every 30 minutes until the compartment temperature is within the desired Complete the following enroute inspection every four hours. temperature range. Stop the unit if the compartment This will help minimize temperature related problems. temperature is not within the desired temperature range on two consecutive 30 minute inspections, especially if the Inspection Procedure...
- Page 43 Loading and Enroute Inspections CAUTION: Stop the unit if the compartment temperature remains higher than the desired temperature range from the setpoint on two consecutive 30 minute inspections. Contact the nearest Thermo King Dealer or your company office immediately. Take all necessary steps to protect and maintain proper load temperature.
- Page 44 Loading and Enroute Inspections Inspection Troubleshooting Problem Cause Remedy A return air The unit has not Refer to the load log history. Look for above temperature load records, temperature had time to cool properly pre-cooled cargo compartment, length of time on road, etc. Correct reading is not down to correct as required.
- Page 45 Loading and Enroute Inspections Inspection Troubleshooting Problem Cause Remedy Improper air Inspect the unit and cargo compartment to determine if the evaporator fan(s) circulation in the are working and properly circulating the air. Poor air circulation may be due cargo compartment. to improper loading of the cargo, shifting of the load, or fan belt slippage.
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Page 46: Specifications
Specifications Specifications Engine Model: T-500R TK270 T-600R, T-800R, T-800R SPECTRUM TK370 T-1000R,T-1000R SPECTRUM, T-1200R, TK376 T-1200R SPECTRUM, T-1200R Intermodal No. 2 Diesel fuel under normal conditions Fuel Type No. 1 Diesel fuel is acceptable cold weather fuel Oil Capacity T-500R Crankcase & Oil Filter 3.7 litres (3.9 quarts) Fill to full mark on dipstick T-600R and T-800R Crankcase &... - Page 47 Specifications Engine (Continued) Petroleum Multi-grade Oil: API Type CI-4, ACEA Class E3 Oil Type Synthetic Multi-grade Oil (after first oil change): API Type CI-4, ACEA Class E3 -10 C to 50 C (14 F to 122 F): SAE 15W-40 (Synthetic) Recommended oil viscosity based on ambient -15 to 40 C (5 to 104 F): SAE 15W-40 temperature...
- Page 48 Specifications Engine (Continued) Conventional Coolant: Conventional coolant (antifreeze) is green or blue-green. GM 6038M or equivalent, low silicate antifreeze mixture, 50/50 antifreeze/water mixture, not to exceed 60/40. CAUTION: Do not mix conventional coolant and ELC. ELC Engine Coolant Type (Extended Life Coolant): ELC is red. Units containing ELC have an ELC nameplate on the expansion tank.
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Page 49: Fuses
Specifications Fuses Fuse Size Function Power to On/Off Switch Fuel Sol Pull-In/Starter Circuit None No Fuse - All Bosch and Thermo King Alternators 2A Fuse - All Prestolite Alternators Preheat Circuit High Speed Circuits 8XP Circuit - Controller On Feedback to HMI 2A Power to CAN Connector J12 2A Power to CAN Connector J14 8X Power (Install fuse in upper position) - Page 50 Specifications Fuse Size Function On/Off Relay Alternator Sense Main Fuse (2 Circuit) 7.5A HPCO/Run Circuit F4 Depending on your unit, this fuse maybe removed, please consult your Dealer for further information. F10 When fuse F10 is installed in the upper position the On/Off keys on the HMI turn the unit on and off. When fuse F10 is installed in the lower position the unit will start and run without the HMI control panel.
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Page 51: Electrical Control System
Specifications Electrical Control System Low Voltage 12.5 Vdc (nominal) Voltage Regulator Setting 13.95 to 14.4 volts @ 77 F (25 C). Fuses See “Fuses” on page 46. Battery Charging 12 volt, 37 amp/ 120 amp (SPECTRUM’S), brush type, Thermo King alternator Electric Heater Strips Number Watts... -
Page 52: Refrigeration System
Specifications Standby Power Requirements Supply Circuit Breaker: T-500R, T-600R and T800 - 200-230/3/50-60 30 amps T-1000R, T-1200R, T-1200R Intermodal and 50 amps SPECTRUM’S - 200-230/3/50-60 All 380-460/3/50-60 20 amps Up to 15 m — 10 gauge Extension Cord Size: 23 m — 8 gauge Refrigeration System Contact your Thermo King dealer for refrigeration system service or maintenance. -
Page 53: Warranty
Warranty Warranty Terms of the Thermo King Self Powered Truck Unit Warranty are available on request from your Thermo King Dealer. Please also refer to TK 61598-2-WA Thermo King EMEA Limited Warranty for Self Powered Truck Units. -
Page 54: Maintenance Inspection Schedule
Maintenance Inspection Schedule Maintenance Inspection Schedule Pretrip Inspect/Service These Items Inspection and Service intervals • Run Pretrip Test (See “Operating the TSR-3 Controller” on page 33) Inspection and Service intervals are determined by the number • Check fuel supply. of unit operating hours and by the age of the unit. Examples are shown in the table below. - Page 55 Maintenance Inspection Schedule NOTE: T-500R has a different EMI to all other T-Series units and therefore must be presented at an authorised Thermo King dealer or service provider every 1000hrs for full service. Service Record Each inspection and service performed should be recorded on your Dealer Service Record.
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Page 56: Serial Number Locations
Serial Number Locations Serial Number Locations AMA833 Serial Number Plate and Location... -
Page 57: Recover Refrigerant
Recover Refrigerant Recover Refrigerant At Thermo King, we recognize the need to preserve the environment and limit the potential harm to the ozone layer that can result from allowing refrigerant to escape into the atmosphere. We strictly adhere to a policy that promotes the recovery and limits the loss of refrigerant into the atmosphere. In addition, service personnel must be aware of Federal regulations concerning the use of refrigerants and the certification of technicians. - Page 58 We are a $14 billion global business committed to a world of sustainable progress and enduring results. europe.thermoking.com thermoking.com ingersollrand.com Ingersoll Rand Alma Court Building - Lenneke Marelaan 6, B-1932 Sint-Stevens-Woluwe, Belgium. © 2018 Ingersoll-Rand Company Limited TK 60483-1-OP Rev. 13 (03-2018)
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