Page 1
Enter Serial No’s here. PROVER DIVIDER www.monoequip.com MOULDER fusion compact BREAD PLANT OPERATING AND MAINTENANCE MANUAL FILE 132 FUSION Compact Bread Plant, Rev. A21 13-04-21...
Page 2
DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES, IN THE DIVIDER THIS WILL FORM A GUM-LIKE RESIDUE, CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE. MONO RECOMMENDS THE USE OF “CRODA SUPER WUNDROL” (AVAILABLE FROM MONO. PART NUMBER “A900-25-272”) FUSION Compact Bread Plant, Rev. A21 13-04-21...
Page 3
Regulations 419.2 and 544.2. The supply to this machine must be protected by a 30mA Type B FUSION Compact Bread Plant, Rev. A21 14-04-21...
Weekly cleaning ......................30 OPERATING INSTRUCTIONS ..................... a. Operation of the Prover ....................31 b. How to operate the Mono bread plant ................32 ELECTRICAL INFORMATION ..Wiring diagrams ............PLEASE READ THESE MORE DETAILED SECTIONS BEFORE USING THIS PLANT...
Page 7
Daily ..........................45 Weekly .......................... 49 OPERATING......................50 MAINTENANCE ....................53 10.0 TROUBLESHOOTING ..................55 11.0 SPARES AND SERVICE ..................62 FOR SERVICE AND SPARES RING: 01792 564044 12.0 ELECTRICAL INFORMATION ................63 FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 8
Daily ..........................75 Weekly .......................... 77 OPERATING INSTRUCTIONS ................78 TROUBLESHOOTING ..................82 10.0 SPARES AND SERVICE ..................83 FOR SERVICE AND SPARES RING: 01792 564044 11.0 MOULDER ELECTRICAL INFORMATION ............85 FUSION Compact Bread Plant, Rev. A21 14-04-21...
COMPACT of product lines without moving any items of equipment. It consists of three machines: The “DIVIDER”, the “PROVER” and the “MOULDER”. PROVER MOULDER DIVIDER FUSION Compact Bread Plant, Rev. A21 14-04-21...
3 phase, neutral and earth, fused at 16amp. The supply to this machine must be protected by a 30mA type B RCD 1800 PLAN VIEW TOTAL AREA REQUIRED = 1800 X 3000 HEIGHT (PROVER) = 2500 DIMENSIONS IN MILLIMETRES FUSION Compact Bread Plant, Rev. A21 14-04-21...
DO NOT STAND ON ANYTHING TO LOAD THE DIVIDER HOPPER. DO NOT STAND ON OR STORE ITEMS ON THE PROVER ROOF. ALL CLEANING AND MAINTENANCE OPERATIONS MUST BE MADE WITH MACHINE DISCONNECTED FROM THE POWER SUPPLY. FUSION Compact Bread Plant, Rev. A21 14-04-21...
(Mains infeed from rear of prover electrical box) 3. Insert divider plug into the correct socket on the front of the prover electrical box. 4. Insert moulder plug into the correct socket on the front of the prover electrical box. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 16
Check that the power rating on the serial number plate matches the supply that the machine is to be connected to. The Dough Divider should be connected to a power socket on the prover. POWER SOCKETS FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 17
DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES, IN THE DIVIDER THIS WILL FORM A GUM-LIKE RESIDUE, CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE. MONO RECOMMENDS THE USE OF “CRODA SUPER WUNDROL” (AVAILABLE FROM MONO. PART NUMBER “A900-25-272”) OPEN OILBOX LID AND POUR IN OIL...
Page 18
Correctly position the divider so that dough will leave the divider and roll down the infeed chute of the prover. (or use the locator mechanism if included) DIVIDER PROOVER INFEED After the connection is made, lock the two front castors into place. MOULDER INSTALLATION FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 19
2 Correctly position the moulder under the chute so that the red magnet and switch are inline.(or use the locator if included) MAGNET SWITCH 3 When the position is correct, lock the two locking castors into place. FUSION Compact Bread Plant, Rev. A21 14-04-21...
MAIN ISOLATOR WARNING Except in an emergency, do not halt the prover with dough in the carriers and leave it. Dough will adhere to the pockets and may cause the prover to malfunction. FUSION Compact Bread Plant, Rev. A21 14-04-21...
2. ALWAYS CHECK THE POCKETS FOR ADHERING DOUGH AND REMOVE AS SOON AS POSSIBLE. DO NOT WAIT FOR DAILY CLEANING IF IN DOUBT. 3. NEVER LEAVE THE DIVIDER WITH DOUGH IN THE DOUGH CHAMBER AS PRESSURES CAN BUILD UP AS THE DOUGH PROVES. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Wipe over the control box (6) with a damp cloth (do not allow moisture to enter the panel). Brush down the outer sheeting of the machine. KEEP WATER AWAY FROM THE MAIN CONTROL PANEL AND ELECTRICAL CONNECTION SOCKETS. RIGHT HAND VERSION SHOWN FUSION Compact Bread Plant, Rev. A21 14-04-21...
Avoid stopping machine with dough left in the pockets, as after a time it will adhere to the pockets and cause the machine to malfunction. ALWAYS CHECK THE POCKETS FOR ADHERING DOUGH AND REMOVE AS SOON AS POSSIBLE. DO NOT WAIT FOR DAILY CLEANING IF IN DOUBT. FUSION Compact Bread Plant, Rev. A21 14-04-21...
OPEN OILBOX LID AND POUR IN OIL FILL LEVEL OIL LEVEL CHECKING OPEN DOOR NOTE: THE ABOVE STEPS MUST BE FOLLOWED DAILY, OTHERWISE IT WILL LEAD TO THE BUILD UP OF STARCH AND SEIZURE OF THE MACHINE. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 25
6 Remove any dough residue from the conveyor metal work and belt surface. 7 Lower the pressure board and tighten the two black knobs on the side. 8 Replace and plug in the scales. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 26
BRUSH AND WIPE CLEAN LIFT AND REMOVE BOX 2 Lift and remove the collection box and clean. 3 Replace the collection box, making sure it is pushed right down on locating screws. LOCATING SCREWS FUSION Compact Bread Plant, Rev. A21 14-04-21...
WARNING: ISOLATE DIVIDER FROM MAINS SUPPLY Scrub wheels with a small nylon cleaning brush or scouring pad and hot water sterilising solution. Clean entire exterior surfaces of the divider, working from top to bottom. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Unclip and wipe clean the scrapers (see photo above). ***DO NOT WASH*** Smear edges with vegetable oil. Scrape rollers with a plastic scraper and remove any debris from the roller edges. Replace scrapers and close front cover. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 29
DO NOT USE A METAL SCRAPER OR ATTEMPT TO CLEAN WITH WATER. BELT WILL NEED TO BE INCHED FORWARD TO GAIN ACCESS TO ALL PARTS OF THE SURFACE. SEE SAFETY INSTRUCTIONS. Brush down external surface of machine to loosen any dough remaining. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Wipe down with a damp cloth and sterilising fluid and hot water. Replace panels ensuring all screws are accounted for. Follow the daily cleaning instructions 15 - 19 in previous section. Scrape and scrub wheels clean as needed. FUSION Compact Bread Plant, Rev. A21 14-04-21...
NOTE THE EMERGENCY STOP ON THE DIVIDER WILL STOP THE DIVIDER. THE EMERGENCY STOP ON THE MOULDER WILL STOP THE MOULDER. THE EMERGENCY STOP ON THE PROVER WILL STOP ALL MACHINES. EMERGENCY STOP FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 33
OPEN LID AND FILL WITH DRY FLOUR, THEN CLOSE THE LID TURN ON POWER WHEN REQUIRED ADJUST THE FLOW BY LOOSENING THE BLACK KNOB AND MOVING TO THE REQUIRED POSITION THEN RETIGHTEN KNOB. FUSION Compact Bread Plant, Rev. A21 14-04-21...
NOTE This section may not be correct for your model. Please contact MONO before using. FUSION PROVER COMPACT 9.0 ELECTRICAL INFORMATION SECTION FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 35
THIS INFORMATION IS NOT AVAILABLE AT THE MOMENT FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 36
SECTION 2 FULL OPERATING AND MAINTENANCE MANUAL FOR THE FUSION BREADPLANT DIVIDER FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 37
SHOP SHELVES, IN THE DIVIDER. THIS WILL FORM A GUM-LIKE RESIDUE, CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE. MONO RECOMMENDS THE USE OF “CRODA SUPER WUNDROL” (AVAILABLE FROM MONO. PART NUMBER “A900-25-272”) FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 38
Daily ..........................45 Weekly ........................49 OPERATING....................... 50 MAINTENANCE ....................53 10.0 TROUBLESHOOTING ..................55 11.0 SPARES AND SERVICE ..................62 FOR SERVICE AND SPARES RING: 01792 564044 12.0 ELECTRICAL INFORMATION SECTION ............63 FUSION Compact Bread Plant, Rev. A21 14-04-21...
1.0 INTRODUCTION THE MONO DIVIDER is accurate, reliable and compact. It has a large capacity hopper, simple controls and adjustments. The in-line discharge gives a very compact machine. The dough divider has the capacity to accurately scale dough pieces, ...
670mm. 3.0 SPECIFICATIONS Total power: 3.2kW, three phase + N + E, 415v /50Hz Capacity: Accurately scaled dough pieces, between 250g and 1000g (8oz - 36oz). Weight: 500kg. Noise Level: Less than 85dB. FUSION Compact Bread Plant, Rev. A21 14-04-21...
DO NOT STAND ON ANYTHING TO LOAD THE DIVIDER HOPPER. WARNING: NEVER LEAVE MACHINE WITH DOUGH IN AS PRESSURES BUILD UP AS THE DOUGH PROVES. ALL CLEANING AND MAINTENANCE OPERATIONS MUST BE MADE WITH THE DIVIDER DISCONNECTED FROM THE POWER SUPPLY. FUSION Compact Bread Plant, Rev. A21 14-04-21...
(If wrong - swap positions of any two of the three phase carrying wires in the plug. With a plant this should be factory set and not need to be done) Fill oil tank to 2/3 level, with your company recommended food safe oil. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 43
DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES, IN THE DIVIDER. THIS WILL FORM A GUM-LIKE RESIDUE, CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE. MONO RECOMMENDS THE USE OF “CRODA SUPER WUNDROL” (AVAILABLE FROM MONO. PART NUMBER “A900-25-272”) OPEN OILBOX LID AND POUR IN OIL...
TO STOP THE DOUGH DIVIDER IN AN EMERGENCY, Switch off at the PLANT MAIN ISOLATOR or use plant EMERGENCY BUTTON DIVIDER MAIN ISOLATOR The DIVIDER EMERGENCY STOP BUTTON. EMERGENCY STOP BUTTON (TWIST TO RELEASE) FUSION Compact Bread Plant, Rev. A21 14-04-21...
(This will stop the machine from seizing up by coating the drum with oil) NOTE: THE ABOVE STEPS MUST BE FOLLOWED DAILY, OTHERWISE IT WILL LEAD TO THE BUILD UP OF STARCH AND SEIZURE OF THE MACHINE. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 46
DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES, IN THE DIVIDER THIS WILL FORM A GUM-LIKE RESIDUE, CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE. MONO RECOMMENDS THE USE OF “CRODA SUPER WUNDROL” (AVAILABLE FROM MONO. PART NUMBER “A900-25-272”) OPEN OILBOX LID AND POUR IN OIL...
Page 47
6 Remove any dough residue from the conveyor metal work and belt surface. 7 Lower the pressure board and hand-tighten the two black knobs on the side of the pressure board. 8 Replace and plug in the scales. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 48
BRUSH AND WIPE CLEAN LIFT AND REMOVE BOX 2 Lift and remove the collection box and clean. 3 Replace the collection box, making sure it is pushed right down on locating screws. LOCATING SCREWS FUSION Compact Bread Plant, Rev. A21 14-04-21...
ISOLATE MACHINE FROM MAINS SUPPLY Scrub wheels with a small nylon cleaning brush or scouring pad and hot water sterilising solution. Clean entire exterior surfaces of the machine working from top to bottom. FUSION Compact Bread Plant, Rev. A21 14-04-21...
DO NOT USE ORDINARY VEGETABLE OIL FROM SHOP SHELVES, IN THE DIVIDER THIS WILL FORM A GUM-LIKE RESIDUE, CAUSING STICKING AND POSSIBLE DAMAGE TO THE MACHINE. MONO RECOMMENDS THE USE OF “CRODA SUPER WUNDROL” (AVAILABLE FROM MONO. PART NUMBER “A900-25-272”) CONTROL POD BUTTONS...
Page 51
Be aware that dough is a “live” product and will expand in size during the dividing Process, so check-weigh adjustments will have to be made during a batch of dough. WARNING! NEVER LEAVE DIVIDER WITH DOUGH INSIDE, PRESSURES CAN BUILD UP AS THE DOUGH PROVES FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 52
DUSTER LOCATION OPEN LID AND FILL WITH DRY FLOUR, THEN CLOSE THE LID TURN ON POWER WHEN REQUIRED ADJUST THE FLOW BY LOOSENING THE BLACK KNOB AND MOVING TO THE REQUIRED POSITION. RETIGHTEN KNOB. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Adjustment nuts should not be continually tightened (this will cause bearing failure or the moulding belt to stretch and break). It may be that one side is too tight so should be eased off a little. ADJUSTMENT NUTS (each side) FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 54
Open the side panels. (Remove 2 fixing screws each side and swing open). Check that the main drive and weight adjusting chains are clean and greased. WEIGHT ADJUSTER CHAIN MAIN DRIVE CHAIN FUSION Compact Bread Plant, Rev. A21 14-04-21...
WARNING: IF THERE IS ANY POSSIBILITY OF DAMAGE TO PLUGS OR LEADS, ISOLATE DIVIDER FROM PROVER BEFORE CHECKING. If divider still does not function after carrying out these checks, call out “Mono” service dept. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 56
THE FOLLOWING SHOULD ONLY BE USED BY TRAINED SERVICE ENGINEERS FUSION Compact Bread Plant, Rev. A21 14-04-21...
12.0 ELECTRICAL INFORMATION Note Due to continual improvements this section may not be correct for your model. Please contact MONO before using. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 67
SECTION 3 FULL OPERATING AND MAINTENANCE MANUAL FOR THE BREADPLANT METRO MOULDER FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 68
IF YOU ENCOUNTER ANY ISSUE WITH THIS EQUIPMENT THAT YOU HAVE NOT BEEN TRAINED FOR, YOU MUST CONTACT YOUR INSTORE TECHNICIAN. Ensure the moulder is set up and adequate tins and trays are available before starting the breadplant. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 69
Daily ..........................75 Weekly ........................77 OPERATING INSTRUCTIONS ................78 TROUBLESHOOTING ..................82 10.0 SPARES AND SERVICE ..................83 FOR SERVICE AND SPARES RING: 01792 564044 11.0 MOULDER ELECTRICAL INFORMATION ............85 FUSION Compact Bread Plant, Rev. A21 14-04-21...
Windows at the front and rear of the machine allow the operator to monitor the progress of the dough right through the moulder. 2.0 DIMENSIONS HEIGHT 1310mm (WITHOUT HOPPER) WIDTH 750mm LENGTH 1740mm FUSION Compact Bread Plant, Rev. A21 14-04-21...
Dough piece weight range – 56grms to 1.8Kg – (2oz to 4lbs) OUTPUT: Up to 1200 pieces per hour POWER: 0.75kW, 3 phase and neutral WEIGHT: 230kg (507lbs) NOISE LEVEL: Less than 85dB FUSION Compact Bread Plant, Rev. A21 14-04-21...
The Bakery Manager or the Bakery Supervisor must carry out daily safety checks on the machine. WARNING: Hand or bodily contact with moving belt surfaces may cause friction burns to skin. This situation need not occur to successfully operate the moulder FUSION Compact Bread Plant, Rev. A21 14-04-21...
CONVEYOR BELT DIRECTION Ensure the machine is standing on a solid level floor. Note The Metro will only work if connected to a breadplant or a safety hopper is fitted. FUSION Compact Bread Plant, Rev. A21 14-04-21...
6.0 ISOLATION In an emergency, switch off the machine at the prover isolator or at the emergency stop button shown below. EMERGENCY STOP BUTTON To release stop button after use, twist and release. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Unclip and wipe clean the scrapers (see photo above). DO NOT WASH. Smear edges with vegetable oil. Scrape rollers with a plastic scraper and remove any debris from the roller edges. Replace scrapers and close front cover. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 76
DO NOT USE A METAL SCRAPER OR ATTEMPT TO CLEAN WITH WATER. BELT WILL NEED TO BE INCHED FORWARD TO GAIN ACCESS TO ALL PARTS OF SURFACE. SEE SAFETY INSTRUCTIONS. Brush down external surface of machine to loosen any dough remaining. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Wipe down with a damp cloth and sterilising fluid and hot water. Replace panels ensuring all screws are accounted for. Follow the daily cleaning instructions 15 - 19 in previous section. Scrape and scrub wheels clean as needed. FUSION Compact Bread Plant, Rev. A21 14-04-21...
This is then carried to the pressure module (E) in which it is moulded. Its final shape and consistency are determined by the pressure board (F) and the side guides (G) positions. The finished dough pieces are conveyed to the collection tray. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 79
Moulding pressure.(turn handle (17) to adjust pressure board height) HOPPER WIDTH ADJUSTMENT. Slacken wing bolts (14) and slid the hopper cheeks (15) to the required setting. See chart above for suggested settings. Hand-tighten wing bolts and go on to next adjustment. FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 80
MOULDING PRESSURE ADJUSTMENT. The pressure board height is adjusted by turning the adjusting handle (17). To ensure the moulding pressure can be exactly reproduced at a later date, the adjusting handle shaft is graduated (18). FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 81
To start the machine press the green button found on the main body next to the stop switch. START BUTTON If used with a prover always start the moulder before the prover or a build up of dough could clog the moulder hopper FUSION Compact Bread Plant, Rev. A21 14-04-21...
DOUGH PIECES DOUBLE UP Dough has been allowed to “skin” (left too long proving). Hopper setting incorrect. (Increase gap) DOUGH PIECES TEARING Pressure board (7) too low. Sheeting gap too small FUSION Compact Bread Plant, Rev. A21 14-04-21...
Page 88
Queensway Swansea West Industrial Estate Swansea. SA5 4EB email:spares@monoequip.com Web site:www.monoequip.com Tel. 01792 561234 Fax. 01792 561016 01792 564044 FOR SERVICE AND SPARES RING: DISPOSAL CARE SHOULD BE TAKEN WHEN THE MACHINE COMES TO THE END OF ITS WORKING LIFE. ALL PARTS SHOULD BE DISPOSED OF IN THE APPROPRIATE PLACE, EITHER BY RECYCLING OR OTHER MEANS OF DISPOSAL THAT COMPLIES WITH LOCAL REGULATIONS.
Need help?
Do you have a question about the fusion compact and is the answer not in the manual?
Questions and answers