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Summary of Contents for Rans S-20 RAVEN
- Page 1 RANS S-20 RAVEN TEXT MANUAL PRINT THE FOLLOWING PAGES ON COLORED or CARD STOCK PAPER AND PLACE BEFORE THE APPROPRIATE SECTION OF EACH MANUAL...
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Page 2: Table Of Contents
RANS S-20 RAVEN TEXT MANUAL INDEX PAGE TEXT MANUAL INDEX GENERAL ..............................00 FUSELAGE SYSTEMS ..........................01 CONTROL SYSTEMS ..........................02 ENGINE ................................ 03 INSTRUMENTS - PITOT/STATIC ......................04 WING ................................05 BOOT COWL & PANEL ..........................06 WINDSHIELD & DOORS .......................... 07 COVERING .............................. -
Page 3: General
RANS DESIGNS - CONTACT INFORMATION ................. 00-05 RANS AIRCRAFT TECHNICAL SUPPORT ..................00-06 TOOL LIST ............................. 00-07 RECOMMENDED AVIONICS LIST ....................00-09 S-20 RAVEN - GENERAL INFORMATION ..................00-10 ENGINEERING DEPARTMENT DRAWING NUMBERING SYSTEM ........... 00-11 IMPORTANT: PLEASE READ ......................00-12 AIRCRAFT REGISTRATION ......................00-15 FINAL INSPECTION .......................... -
Page 4: Fuselage Systems
RANS S-20 RAVEN TEXT MANUAL INDEX PAGE 01 - FUSELAGE SYSTEMS FUSELAGE FORMER INSTALLATION .................... 01-01 ELT & COMMUNICATIONS ANTENNA MOUNT INSTALLATION ..........01-04 BAGGAGE WINDOW INSTALLATION .................... 01-05 MAIN GEAR ASSEMBLY AND INSTALLATION ................01A-01 TAILWHEEL, NOSE GEAR & TAIL TIE-DOWN ASSEMBLY AND INSTALL ......01B-01 HORIZONTAL STABILIZER &... -
Page 5: Control Systems
RANS S-20 RAVEN TEXT MANUAL INDEX PAGE 02 - CONTROL SYSTEMS CONTROL STICK ASSEMBLY & INSTALLATION ................. 02-01 CONTROL STICK PUSH-PULL TUBE ASSEMBLY & INSTALLATION ........02A-01 ELEVATOR PUSH-PULL TUBE ASSEMBLY & INSTALLATION ..........02B-01 AILERON CABLE SYSTEM INSTALLATION - FUSELAGE ............02C-01... -
Page 6: Engine
RANS S-20 RAVEN TEXT MANUAL INDEX PAGE 03 - ENGINE ROTAX 912ULS ENGINE MOUNT INSTALLATION ..................03-01 ENGINE ACCESSORY INSTALLATION ................03A-01 FUEL SYSTEM - FIREWALL FORWARD ................. 03B-01 COOLING SYSTEM INSTALLATION ................03C-01 OPTIONAL HEATER INSTALLATION - RADIANT STYLE ........... 03C-02 LUBRICATION SYSTEM INSTALLATION ..............03D-01... -
Page 7: Instruments - Pitot/Static
RANS S-20 RAVEN TEXT MANUAL INDEX PAGE 04 - INSTRUMENTS - PITOT/STATIC INSTRUMENTS AND ELECTRICAL ....................04-01... -
Page 8: Wing
RANS S-20 RAVEN TEXT MANUAL INDEX PAGE 05 - WING MAIN STRUCTURE ASSEMBLY ....................... 05-01 FUEL TANK ASSEMBLY AND INSTALLATION ................05A-01 AILERON BELLCRANK AND CABLE INSTALL - WING ............05B-01 RIB & SHEET METAL INSTALLATION ..................05C-01 AILERON AND FLAP ASSEMBLY AND INSTALLATION ............05D-01 LIFT STRUT ASSEMBLY ........................ -
Page 9: Boot Cowl & Panel
RANS S-20 RAVEN TEXT MANUAL INDEX PAGE 06 - BOOT COWL & PANEL BOOT COWL ASSEMBLY ........................06-01 INSTRUMENT PANEL INSTALLATION ..................06A-01 SUB-PANEL & RADIO MOUNT PLATES INSTALLATION ............06A-03... -
Page 10: Windshield & Doors
RANS S-20 RAVEN TEXT MANUAL INDEX PAGE 07 - WINDSHIELD & DOORS WINDSHIELD & SKYLIGHT INSTALLATION ................07-01 WING CUFF INSTALLATION ......................07-06 DOOR ASSEMBLY - LEXAN AND TRIM ..................07A-01 DOOR LATCH ASSEMBLY ......................07A-03... -
Page 11: Covering
RANS S-20 RAVEN TEXT MANUAL INDEX PAGE 08 - COVERING GENERAL INFORMATION ......................... 08-01 WINGS ..............................08A-01 AILERONS AND FLAPS ........................08B-01 FUSELAGE ............................08C-01 HORIZONTAL STABILIZERS ......................08D-01 RUDDER .............................. 08E-01 ELEVATOR ............................08F-01... -
Page 12: Seat Belts & Interior
RANS S-20 RAVEN TEXT MANUAL INDEX PAGE 09 - SEAT BELTS & INTERIOR SEAT BELT INSTALLATION ......................09-01... -
Page 13: Options
RANS S-20 RAVEN TEXT MANUAL INDEX PAGE 10 - OPTIONS AVEO STROBE INSTALLATION ....................... 10-01 LANDING LIGHT INSTALLATION ....................10A-01 PASSENGER SEAT ELECTRIC ELEVATOR TRIM ............... 10B-01 TIE DOWN SHACKLE INSTALLATION ..................10C-01 COVER / PAINT STANDS .........................10D-01 26" ALASKAN WHEEL ASSEMBLY AND INSTALLATION ............10E-01 10"... -
Page 14: Rigging
RANS S-20 RAVEN TEXT MANUAL INDEX PAGE 11 - RIGGING RIGGING AND PREPARATION FOR FLIGHT ................. 11-01 ELEVATOR MASS BALANCE ......................11-01 WINGS ..............................11A-01 WINGS WASHOUT RIGGING ....................11A-01 AILERON RIGGING ......................11A-02 FLAP RIGGING ........................11A-03 TAIL SURFACES ..........................11B-01 TAIL ALIGNMENT AND ROD TENSION ................. 11B-01 ELEVATOR ........................... -
Page 15: Weight & Balance
RANS S-20 RAVEN TEXT MANUAL INDEX PAGE 12 - WEIGHT & BALANCE WEIGHT AND BALANCE ........................12-01 INTRODUCTION........................12-01 AIRPLANE WEIGHING PROCEDURES ................12-02 WEIGHT AND BALANCE ..................... 12-03... -
Page 16: Operations
RANS S-20 RAVEN PARTS MANUAL INDEX PAGE PARTS MANUAL INDEX GENERAL ..............................000 FUSELAGE SYSTEMS ..........................001 CONTROL SYSTEMS ..........................002 ENGINE ..............................003 INSTRUMENTS - PITOT/STATIC ......................004 WING ................................005 BOOT COWL & PANEL ........................... 006 WINDSHIELD & DOORS ........................007 COVERING ............................... - Page 17 RANS S-20 RAVEN PARTS MANUAL INDEX PAGE 000 - GENERAL INFO GENERAL ............................000-01 PLACARDS / LABELS / MARKERS ....................000-02...
- Page 18 RANS S-20 RAVEN PARTS MANUAL INDEX PAGE 001 - FUSELAGE SYSTEMS FUSELAGE FORMER INSTALLATION ..................001-01 ELT & COMMUNICATIONS ANTENNA MOUNT INSTALLATION ........... 001-03 BAGGAGE WINDOW INSTALLATION ..................001-05 TAILDRAGGER - MAIN GEAR ASSEMBLY AND INSTALLATION ........001A-01 TRIKE - MAIN GEAR ASSEMBLY AND INSTALLATION ............001A-03 TAIL WHEEL ASSEMBLY &...
- Page 19 RANS S-20 RAVEN PARTS MANUAL INDEX PAGE 002 - CONTROL SYSTEMS CONTROL STICK ASSEMBLY & INSTALLATION ............... 002-01 CONTROL STICK PUSH-PULL TUBE ASSEMBLY & INSTALLATION ........002A-01 ELEVATOR PUSH-PULL TUBE ASSEMBLY & INSTALLATION ..........002B-01 AILERON CABLE SYSTEM INSTALLATION - FUSELAGE ............002C-01...
- Page 20 RANS S-20 RAVEN PARTS MANUAL INDEX PAGE 003 - ENGINE ROTAX 912ULS ENGINE MOUNT INSTALLATION ................... 003-01 ENGINE ACCESSORY INSTALLATION ................. 003A-01 FUEL SYSTEM - FIREWALL FORWARD ............... 003B-01 COOLING SYSTEM INSTALLATION ................003C-01 RADIATOR DUCT INSTALLATION ................003C-03 OPTIONAL HEATER INSTALLATION - RADIANT STYLE ......... 003C-05 LUBRICATION SYSTEM ASSEMBLY &...
- Page 21 RANS S-20 RAVEN PARTS MANUAL INDEX PAGE 004 - INSTRUMENTS - PITOT/STATIC PITOT/STATIC TO INSTRUMENTS INSTALLATION ..............004-01...
- Page 22 RANS S-20 RAVEN PARTS MANUAL INDEX PAGE 005 - WING UNIVERSAL HINGE .......................... 005-01 MAIN STRUCTURE ASSEMBLY ..................... 005-03 FUEL TANK ASSEMBLY & INSTALLATION ................005A-01 FUEL CAP ASSEMBLY ........................005A-03 AILERON BELLCRANK AND CABLE INSTALLATION ............005B-01 ROOT RIB ASSEMBLY ........................005C-01 RIB ASSEMBLY ..........................
- Page 23 RANS S-20 RAVEN PARTS MANUAL INDEX PAGE 006 - BOOT COWL & PANEL BOOT COWL ASSEMBLY ........................ 006-01 VENT SYSTEM INSTALLATION ..................... 006-03 INSTRUMENT PANEL INSTALLATION ..................006A-01 INSTRUMENT SUB-PANEL & RADIO MOUNT PLATES INSTALLATION ......006A-03...
- Page 24 RANS S-20 RAVEN PARTS MANUAL INDEX PAGE 007 - WINDSHIELD & DOORS WINDSHIELD & SKYLIGHT INSTALLATION ................007-01 DOOR ASSEMBLY - LEXAN AND TRIM ..................007A-01 DOOR LATCH AND DOOR ASSEMBLY ..................007A-03...
- Page 25 RANS S-20 RAVEN PARTS MANUAL INDEX PAGE 008 - COVERING COVERING SUPPLIES ........................008-01...
- Page 26 RANS S-20 RAVEN PARTS MANUAL INDEX PAGE 009 - SEAT BELTS & INTERIOR SEAT BELT INSTALLATION ......................009-01 INTERIOR INSTALLATION ......................009A-01...
- Page 27 RANS S-20 RAVEN PARTS MANUAL INDEX PAGE 010 - OPTIONS AVEO STROBE INSTALLATION ..................... 010-01 LANDING LIGHT INSTALLATION ....................010A-01 PASSENGER SEAT ELECTRIC ELEVATOR TRIM ..............010B-01 TIE DOWN SHACKLE INSTALLATION ..................010C-01 COVER / PAINT STANDS - FUSELAGE ..................010D-01 COVER / PAINT STANDS - WING ....................
- Page 28 RANS S-20 RAVEN FIGURES MANUAL INDEX PAGE FIGURES MANUAL INDEX GENERAL ..............................00 FUSELAGE SYSTEMS ..........................01 CONTROL SYSTEMS ..........................02 ENGINE ................................ 03 INSTRUMENTS - PITOT/STATIC ......................04 WING ................................05 BOOT COWL & PANEL ..........................06 WINDSHIELD & DOORS .......................... 07 COVERING ..............................
- Page 29 RANS S-20 RAVEN FIGURES MANUAL INDEX PAGE 00 - GENERAL INFO PARTS ORGANIZATION ........................00-01 PARTS INVENTORY "A" FRAME ....................00-01A FUSELAGE STATION IDENTIFICATION ..................00-02 SERIAL NUMBER PLATE LOCATION ..................... 00-03...
- Page 30 RANS S-20 RAVEN FIGURES MANUAL INDEX PAGE 01 - FUSELAGE SYSTEMS TOP FORMER MODIFICATION ......................01-01 TOP FORMER ATTACHMENT ......................01-04 SIDE FORMER ATTACHMENT ......................01-08 BELLY FORMER ATTACHMENT ..................... 01-15 VERTICAL STABILIZER RIB ......................01-19 MAIN LANDING GEAR LOCATIONS .....................01A-04 TOP MAIN GEAR CLAMP PLATE ORIENTATION ...............01A-05...
- Page 31 RANS S-20 RAVEN FIGURES MANUAL INDEX PAGE AFT BAGGAGE COMPARTMENT - BOTTOM ................01I-07A FORWARD BAGGAGE COMPARTMENT - BOTTOM ..............01I-12 SLIDING SEAT BRACKET POSITIONING ..................01J-01 RIVET-NUT INSTALLATION ......................01J-02 SEAT BACK ORIENTATION ......................01J-04 SLIDING SEAT BOTTOM FRAME MODIFICATION............... 01J-05 SEAT BOTTOM PAN INSTALLATION .....................
- Page 32 RANS S-20 RAVEN FIGURES MANUAL INDEX PAGE 02 - CONTROL SYSTEMS CONTROL STICK MODIFICATION ....................02-02 CONTROL STICK LINK TUBE ......................02-05 ALUMINUM STOP SLEEVE FABRICATION .................02A-02 SIDE PLATE INSTALLATION ......................02A-03 CABLE KEEPER MODIFICATION ....................02A-05 ELEVATOR YOKE ORIENTATION ....................02B-05 AILERON CONTROL SYSTEM OVERVIEW ..................
- Page 33 RANS S-20 RAVEN FIGURES MANUAL INDEX PAGE 03 - ENGINE ROTAX 912ULS FIREWALL MODIFICATION .....................03A-02 FIREWALL ELECTRICAL WIRE PASS-THRU ..............03A-03 OIL TANK BREATHER TUBE ....................03A-05 RADIATOR CUSHION CLAMP MOUNTING ..............03C-05 HEATER CORE ASSEMBLY ....................03C-19 OIL COOLER INSTALLATION ..................03D-04 OIL COOLER INSTALLATION ..................03D-06...
- Page 34 RANS S-20 RAVEN FIGURES MANUAL INDEX PAGE 04 - INSTRUMENTS - PITOT/STATIC NO FIGURE DRAWINGS...
- Page 35 RANS S-20 RAVEN FIGURES MANUAL INDEX PAGE 05 - WING WING SPAR ORIENTATION ......................05-02 WING SPAR ORIENTATION ......................05-02A WING SPAR ORIENTATION ......................05-03 LEADING EDGE SPAR ROOT DOUBLER & PATCH INSTALLATION ........05-05 LEADING EDGE SPAR DOUBLER INSTALLATION ..............05-14 STRUT ATTACH PLATE INSTALLATION ..................
- Page 36 RANS S-20 RAVEN FIGURES MANUAL INDEX PAGE FUEL SCUPPER ORIENTATION ....................05C-41A LEADING EDGE TIP WRAP INSTALLATION ................05C-47 LEADING EDGE WRAP MODIFICATION ..................05C-53 LEADING EDGE & UPPER ROOT WRAP BOND AREA ............... 05C-55 LEADING EDGE WRAP CLAMPING ....................05C-56 LEADING EDGE WRAP FILLET ......................
- Page 37 RANS S-20 RAVEN FIGURES MANUAL INDEX PAGE 06 - BOOT COWL & PANEL BOOT COWL STIFFENER LOCATION ..................... 06-07 BOOT COWL STIFFENER TRIMMING ..................... 06-08 SIDE BOOT COWL INSTALLATION ....................06-11 SIDE BOOT COWL STIFFENER LOCATION ..................06-13 INSTRUMENT PANEL INSTALLATION - BOOT COWL ..............06-18 TAB ALIGNMENT ..........................
- Page 38 RANS S-20 RAVEN FIGURES MANUAL INDEX PAGE 07 - WINDSHIELD & DOORS WINDSHIELD MOUNTING TAB MODIFICATION ................. 07-02 WINDSHIELD LOCATION ........................07-03 WINDSHIELD HOLD DOWN STRIP MODIFICATION ..............07-05 WINDSHIELD HOLD DOWN STRIP DRILLING ................07-06 WINDSHIELD ATTACH MODIFICATION ..................07-07 WINDSHIELD TRIMMING .........................
- Page 39 FABRIC OVERLAP TYPICAL FOR TAIL SURFACES ..............08D-06 HORIZONTAL STABILIZER COVERING ..................08D-17 RUDDER - FABRIC REINFORCEMENT ..................08E-11 RUDDER COVERING - RANS RUDDER ..................08E-12 RUDDER COVERING - OPTIONAL CLASSIC RUDDER ............08E-12A RUDDER AND ELEVATOR STITCHING ..................08E-12B ELEVATOR COVERING ........................08F-14...
- Page 40 RANS S-20 RAVEN FIGURES MANUAL INDEX PAGE 09 - SEAT BELTS & INTERIOR NO FIGURE DRAWINGS...
- Page 41 RANS S-20 RAVEN FIGURES MANUAL INDEX PAGE 10 - OPTIONS A-FRAME STAND ..........................KP-100 FORWARD FUSELAGE ATTACH ....................KP-101 WING ROOT ATTACH ........................KP-103 "T' LOCK HANDLE ........................... KP-107 PAINT STAND ........................... KP-108 PAINT STAND ........................... KP-109 PAINT STAND AFT ATTACH FUSELAGE ..................KP-112 WING TIP PIVOT ..........................
- Page 42 RANS S-20 RAVEN FIGURES MANUAL INDEX PAGE 11 - RIGGING ELEVATOR MASS BALANCE ......................11-03 ELEVATOR MASS BALANCE WEIGHT AND ATTACH ..............11-04 WING WASH OUT RIGGING LEVEL ....................11A-01 AILERON RIGGING ...........................11A-09 AILERON RIGGING BOARD ......................11A-11 CONTROL SURFACE RIGGING CLEARANCES - TAIL ............... 11B-09...
- Page 43 RANS S-20 RAVEN FIGURES MANUAL INDEX PAGE 12 - WEIGHT & BALANCE STANDARD RANS TAILWHEEL ....................... 12-01 TRIKE ..............................12-01A OPTIONAL 10" TAILWHEEL ......................12-01B WEIGHT & BALANCE RECORD ......................12-02...
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