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Related Manuals for Braun Corporation Millennium 2 L917IB3751RP-2
Summary of Contents for Braun Corporation Millennium 2 L917IB3751RP-2
- Page 1 Owner Manual International Millennium 2 Public Use Wheelchair Lifts www.braunability.com/international ISO 9001:2008 631 West 11th Street, Winamac, IN 46996, USA Phone: +1 574 946 6153 Fax: +1 574 946 4670 36499 Rev. B August Original Instructions Original Instructions 2013...
- Page 2 Sample Serial No./Series No. Identification Tag Serial No. Model No. War. Card 07.ai OWNER'S WARRANTY REGISTRATION XXXXXXXXXX XX-XXXXX PURCHASED FROM OWNER DATE INSTALLED NAME ADDRESS CITY TELEPHONE STATE TO VALIDATE WARRANTY REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION. Sample Warranty/Registration Card...
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Page 3: Table Of Contents
Contents Installation and Service Safety Precautions ....2 - 3 Lift Operation Safety ............ 4 - 6 Specifications ..............7 Center of Gravity ............... 8 Lift Terminology ..............9 Lift Installation Position Lift ............. 10 - 11 Secure Lift ............. 12 Attach Power and Ground Cables .... -
Page 4: Installation And Service Safety Precautions
CAUTION Installation and Service Safety Precautions CAUTION Safety Symbols SAFETY FIRST! Know That..The information contained W ARNING CAUTION in this manual and supplements (if included), This symbol indicates This symbol indicates is provided for your use and important safety in- important information safety. - Page 5 Maintenance and Lubrication Schedule contained in this manual. W ARNING Disconnect the power cable at the battery prior to servicing. W ARNING Never modify (alter) a Braun Corporation lift. W ARNING Replacement parts must be Braun authorized replacements. W ARNING Never install screws or fasteners (other than factory equipped).
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Page 6: Lift Operation Safety
CAUTION Lift Operation Safety CAUTION Safety Symbols SAFETY FIRST! Know That..The information contained W ARNING CAUTION in this manual and supplements (if included), This symbol indicates This symbol indicates is provided for your use and important safety in- important information safety. - Page 7 Lift Operation Safety Lift Operation Safety Precautions Read manual and supplement(s) before operating lift. W ARNING W ARNING Read and become familiar with all safety precautions, operation notes and details, operating instructions and If the lift operating manual operating instructions before operating the lift. instructions, manual operating instructions W ARNING...
- Page 8 W ARNING Replace missing, worn or illegible decals. W ARNING Never modify (alter) a Braun Corporation lift. Do not use accessory devices not authorized by The Braun Corporation. W ARNING W ARNING Do not remove any guards or covers. W ARNING Keep clear of any hydraulic leak.
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Page 9: Specifications
Specifications The lift must be installed, operated, and maintained as detailed in applicable manuals. Any use of equipment other than instructed in this manual is prohibited. The 363kg (800 lb.) lift capacity Millennium-2 series lifts have completed 15,600 cycles with a 363kg load and a static load test with a 1090kg (2400 lb.) load. -
Page 10: Center Of Gravity
Center of Gravity Center of Gravity is the intersection of X, Y, and Z. Notice: X must be measured from opposite pump side as shown. Lift Model X (cm) Y (cm) Z (cm) L917FIB3454RP-2 64.84 60.20 21.37 L917FIB3751RP-2 68.35 57.15 21.37 L917IB3454RP-2 64.84... -
Page 11: Lift Terminology
Lift Terminology E-Stop Pump Module (Front) Hand-Held Pendant Control Tower (2) Adjustable Quiet-Ride Stow Block (2) Lift-Tite ™ Latch (2) Top Parallel Arm (2) Platform Light (2) Vertical Arm Cover (4) Base Pump Side Vertical Arm Plate Base Handrail (2) Plate Cover Main... -
Page 12: Lift Installation
Lift Installation Position Lift Align Align (Parallel) (Parallel) Center lift in door opening Vertical Arm Vertical Arm must clear must clear door opening. door opening. Lift towers and vertical arms must be parallel (aligned) with vertical sides Figure B of door jamb and perpendicular (90˚) to the vehicle floor. - Page 13 Lift Installation Position Lift Alignment: Side-to-Side Alignment: See Figure B on previous page. The lift vertical arms and platform should be perpendicular (90°) to the vehicle floor and parallel (aligned) with the ver- Minimum tical sides of door jamb. The vertical arms and 12 mm Clearance the parallel arms must clear the door opening...
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Page 14: Secure Lift
Lift Installation Secure lift Figure G 1. Drill two mounting holes 4. Install below floor mounting W ARNING (holes 6 and 7). hardware per instructions supplied in kit. Check for obstruc- 2. Temporarily secure lift using tions such as gas two mounting bolts (holes 6 5. -
Page 15: Attach Power And Ground Cables
Lift Installation Attach Power and Ground Cables OEM (+) Cable OEM (-) Cable Lead Cable 36513 Circuit Protection Device Vehicle Battery Ground Cable to Chassis 4 Gauge (21.1mm2) (not supplied) Figure I Battery Cable to Circuit Protection Device Power Feed Stud Star Washer Floor 3/8”... - Page 16 CAUTION Lift Installation Attach Power and Ground Cables POS. CAUTION Battery to Frame NEG. Ground Cable 4 Gauge (21.1mm2) Position and secure (not supplied) ground cable clear of lift operation. Figure J Grommet Pump Mounted Ground Cable 4 Gauge (21.1mm2) 9/32”...
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Page 17: Connect Interlocks
Lift Installation Connect Interlocks Vehicle and Lift Interlocks The pump module is equipped with a lift interface 9-circuit connector (female socket). A mating 9-circuit 36513 connector (male plug) is supplied. To meet minimum CE requirements, connect to vehicle interlock harness as outlined below (Steps 1-5). PUMP MODULE INTERLOCK CONNECTOR - J21... -
Page 18: Platform Angle Adjustment
Lift Installation Platform Angle Adjustment Figure B 36514 Lowering Sequence Requirements 1. The outboard end (toe) Barrier of the platform must contact the ground first to ensure the spring-loaded outer barrier Heel unfolds fully. See Figure B. Ground Level 2. The inboard end (heel) of Platform heel Barrier must must lower fully. -
Page 19: Tower Microswitch Adjustment
Tower Microswitch Adjustment 36514 Figure D TOWER TOWER TOWER TOWER 32942 32943 TOWER TOWER TOWER TOWER 32943 32942 Review adjustment Left (rear) pump lift depicted. TOWER TOWER TOWER TOWER procedures below and Right (front) pump lift is a adjust as needed only. mirrored image. - Page 20 Tower Microswitch Adjustment Figure E TOWER TOWER TOWER TOWER 32943 32942 TOWER TOWER TOWER TOWER 32943 32942 Review adjustment Left (rear) pump lift depicted. TOWER TOWER TOWER TOWER procedures below and Right (front) pump lift is a adjust as needed only. mirrored image.
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Page 21: Installer Verification
Installer Verification Compatibility between the lift and the vehicle The installer shall confirm the compatibility between the lift and the vehicle. Static Test Deformation The unladen platform is positioned mid-way between ground level and vehicle floor level and measurements are taken of the height of the platform and its angular attitude relative to the vehicle floor. A load of “B”... - Page 22 Installer Verification Dynamic Test With “A” kg (see table below) applied to the platform, verify that the lift is able to operate throughout its full range of normal lifting and lowering. 1. Lower platform to the ground. 2. Place “A” kg (see table below) at center of platform. 3.
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Page 23: Lift Operation Safety
CAUTION Lift Operation Safety CAUTION Safety Symbols SAFETY FIRST! Know That..The information contained W ARNING CAUTION in this manual and supplements (if included), This symbol indicates This symbol indicates is provided for your use and important safety in- important information safety. - Page 24 Lift Operation Safety Lift Operation Safety Precautions Read manual and supplement(s) before operating lift. W ARNING W ARNING Read and become familiar with all safety precautions, operation notes and details, operating instructions and If the lift operating manual operating instructions before operating the lift. instructions, manual operating instructions W ARNING...
- Page 25 W ARNING Replace missing, worn or illegible decals. W ARNING Never modify (alter) a Braun Corporation lift. Do not use accessory devices not authorized by The Braun Corporation. W ARNING W ARNING Do not remove any guards or covers. W ARNING Keep clear of any hydraulic leak.
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Page 26: Lift Operating Instructions
Lift Operating Instructions 36514 Before lift operation, park the vehicle on a level (attendants) must become familiar with the vehicle surface, away from traffic. Place the vehicle lift access door system and vehicle interlock(s). transmission in “Park” and engage the parking brake. - Page 27 Lift Operating Instructions Before lift operation, park on transmission in “Park” and en- to the Manual Operating Instruc- a level surface, away from ve- gage the parking brake. Vehicle tions to manually operate lift. hicular traffic. Place the vehicle engine must be running. Refer OPEn DOOR(S) AnD SECURE 36514 TO UnFOLD PLATFORM:...
- Page 28 Lift Operating Instructions Notice: Roll stop must be fully unfolded (ramp position) until the entire wheelchair (or standee) has crossed the roll stop. See Photos E and F. TO LOAD PASSEngER: 1. Read Notices below! Load passenger onto platform and lock wheelchair brakes.
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Page 29: Manual Operating Instructions
Manual Operating Instructions 36514 Release Valve approximate 1.5 mm intervals maximum Valve Tightening 3 Nm Specification: minimum Once valve seats 2 Nm (stops), tighten 2 to 3 Nm as shown. seats (stops) Release Valve Notice: Close backup pump release valve securely before operating electric pump. - Page 30 Manual Operating Instructions To Unfold Platform (Out): Up (To Raise): Using hand pump handle (Photo B): Using hand pump handle: a. Place slotted end of pump handle onto 1. Close hand pump valve (place slotted release valve and turn clockwise to close end of pump handle onto release valve securely.
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Page 31: Emergency Stop (E-Stop) Operating Instructions
Emergency Stop (E-Stop) Operating Instructions E-Stop Button To Activate E-Stop: Push E-Stop button down. To Reset E-Stop: 1. Turn lift power OFF. 2. Pull E-Stop button up. 3. Turn lift power ON. Lift Power Switch Page 29... - Page 32 Maintenance and Lubrication 36513 36512 36514 Proper maintenance is necessary to ensure safe, components. Plat- W ARNING trouble-free lift operation. Inspecting the lift for form components any wear, damage or other abnormal conditions exposed to contami- Maintenance and should be a part of the transit agency daily service nants when lowered lubrication procedures program.
- Page 33 Maintenance and Lubrication Lubrication Hydraulic Cylinder Pivot Bushings (8) Diagram Parallel Arm Pivot Pin Bearing (16) Saddle Bearing (2) / Buttons (4) Parallel Arm Pivot Pin Bearing (16) Lift-Tite Latches (Pivot Points - 3) Handrail Pivot Pin Bearings (4) Outer Fold Arm Roller Pin Bearings (4) Bridge Plate...
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Page 34: Maintenance And Lubrication Schedule
Maintenance and Lubrication Schedule Roll stop pivot points (2) Apply Light Oil - See Lubrication Diagram Roll stop latch pivot point Apply Light Oil - See Lubrication Diagram Roll stop latch slot Apply Light Grease to both sides of slot. See Lubrication Diagram Roll stop lever bearings (2) Apply Light Oil - See Lubrication... - Page 35 Maintenance and Lubrication Schedule Saddle support bearings (8) Apply Light Oil - See Lubrication Dia- gram Inner fold arm roller pin bearings (4) Apply Light Oil - See Lubrication Dia- gram Inner fold arm cam followers (4) Apply Light Oil - See Lubrication Diagram Parallel arm pivot pin bearings (16) Apply Light Oil - See Lubrication...
- Page 36 Maintenance and Lubrication Schedule Inspect outer fold arm pins (2), axles (2) Replace damaged parts and resecure and bearings (8) for wear or damage as needed. Apply Light Oil. and positive securement Remove pump module cover and Resecure, replace or correct as needed. inspect: 1500 •...
- Page 37 Maintenance and Lubrication Schedule Inspect saddle bearings (2) / buttons (4) Apply Door-Ease or replace if needed. See Lubrication Diagram. Inspect vertical arm plastic covers Resecure or replace if needed. Inspect power cable Resecure, repair or replace if needed. 4500 Mounting Check to see that the lift is securely Cycles...
- Page 38 Century -2, Millennium -2, Vista -2, GL Series 04 and newer, GCL and GVL Series 05 and newer Lifts Manufacturer: Braun Corporation 631 West 11 Street Winamac, IN 46996 USA Braun Corporation Authorized Representative Authorized Representative: AUTOADAPT AB Åkerivägen 7 S-443 61 Stenkullen SWEDEN Telephone: +46 (0) 302 254 00 E-mail: contact@autoadapt.se...
- Page 39 ® Notes on Declared Standards referenced in the Declaration. EN 13857:2008 Safety of machinery. Safety distances to prevent hazard zones being reached by upper and lower limbs. EN ISO 13850:2008 Safety of machinery - Emergency stop - Principles for design. EN ISO 14121-1:2007 Safety of machinery - Risk assessment - Part 1: Principles.
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Page 40: Declaration Of Conformity - Machinery
GCL and GVL Series 05 and newer Lifts Manufacturer: Braun Corporation 631 West 11 Street Winamac, IN 46996 USA Braun Corporation Authorized Representative Authorized Representative: AUTOADAPT AB Åkerivägen 7 S-443 61 Stenkullen SWEDEN Telephone: +46 (0) 302 254 00 E-mail: contact@autoadapt.se... -
Page 41: Declaration Of Noise Emission
® Declaration of Noise Emission The Braun Corporation Millennium -2 International Series System Sound Pressure Levels per EN ISO 11202 as based on testing on similar models are as follows: Operating Idle 68 dB (A) (Operator Position) 75 dB (A) - Page 42 Page 40...
- Page 43 "Providing Access to the World" ® Over 300 Braun Dealers Worldwide www.braunability.com/international ISO 9001:2008 631 West 11th Street, Winamac, IN 46996, USA Phone: +1 574 946 6153 Fax: +1 574 946 4670...
- Page 44 All illustrations, descriptions and specifications in this manual are based on the latest product information available at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice. at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice.
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