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Seneca S6001 User Manual

Pump controller
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USER MANUAL
S6001
Pump controller
ORIGINAL INSTRUCTIONS

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  • Page 1 USER MANUAL S6001 Pump controller ORIGINAL INSTRUCTIONS...

  • Page 3: Table Of Contents

    User Manual S6001 Pump controller CONTENTS Introduction ...............................7 1.1 Identification data of the manual .........................7 1.2 Purpose and use of the manual ........................7 1.3 Consultation of the manual .........................7 1.4 Glossary ..............................8 1.5 Formulation of intellectual property rights ....................9 Product Description ............................10 2.1 General Description ..........................10 2.1.1 RTU ..............................11 2.1.2 HMI ..............................14 Intended use .............................14 2.3 Reasonably foreseeable incorrect use .....................15 2.4 Technical characteristics ...........................16...
  • Page 4 User Manual S6001 Pump controller 3.4 HMI Configuration .............................47 3.4.1 Pressure/flow configuration wizard ....................47 3.4.2 Level configuration wizard ........................52 3.5 Testing ..............................57 Use ..................................58 HMI description ............................58 4.1.1 Login page ............................61 4.1.1.1 User type ...........................61 4.1.2 “SENECA” page ..........................62 4.1.3 “Pumps” page ...........................62 4.1.3.1 “Individual pump” screen ......................64 4.1.4 “Alarms” page ..........................64 4.1.4.1...
  • Page 5 User Manual S6001 Pump controller 6 System update .............................. 114 6.1 RTU software update ..........................114 6.2 HMI software update ..........................114 7 List of figures ..............................117 8 List of tables ..............................120 www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN 5 / 122 Rev. 0 Doc. MI004620-I...
  • Page 6 User Manual S6001 Pump controller www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN Doc. MI004620-I Rev. 0 6 / 122 BE REPRODUCED WITHOUT PREVIOUS AUTHORIZATION.

  • Page 7: Introduction

    User Manual S6001 Pump controller INTRODUCTION IDENTIFICATION DATA OF THE MANUAL The identification data of the manual can be found in the footer of this manual. PURPOSE AND USE OF THE MANUAL This Manual is an integral part of the product and is intended for all people who work on the product or interact with the users of the product itself. It aims to provide all the information necessary to: quickly identify all parts of the product; ƒ define the tasks, capabilities and intervention limits of the various users; ƒ perform all the expected operations during the phases preceding the use, utilization, maintenance and ƒ disposal of the product;...

  • Page 8: Glossary

    User Manual S6001 Pump controller The symbol is used to indicate dangerous situations for people or situations that may cause damage to the product or compromise its efficiency. The symbol is used to indicate prohibited operations. The symbol is used to call attention to particularly important information. GLOSSARY ROUTER Network device that sends data packets between computer networks, for example through a LAN or a WAN (Internet). SWITCH Network device that connects different devices in a computer network, using a form of packet switching to send data to the destination device. HMI (Human Machine Interface) The man-machine interface is a component of the devices that are able to manage the interactions between man and machine. The interface consists of hardware and software that allow you to translate user inputs and turn them into signals for the machines, which in turn provide the result requested by the user as output. VPN (Virtual Private Network) Virtual private networks (VPNs) are point-to-point connections on a public or private network, such as the Internet. A VPN client uses special TCP / IP-based protocols, called tunnelling protocols, to make a virtual call to a virtual port on a VPN server. In a standard VPN deployment, a client initiates a point-to-point virtual connection to a remote access server over the Internet. The remote access server responds to the virtual call, authenticates the...

  • Page 9: Formulation Of Intellectual Property Rights

    User Manual S6001 Pump controller AI (Analogue Input) Analogue input acronym. AO (Analogue Output) Analogue output acronym. DI (Digital Input) Digital input acronym. DO (Digital Output) Digital output acronym. CPU (Central Processing Unit) Central processing unit. Housed on the microprocessor, it manages and controls every computer activity, coordinates the memory and peripheral unit activities and performs all arithmetic and logical operations. PLC (Programmable Logic Controller) It is a programmable electronic device capable of interpreting and executing the instructions of the programs stored in it, interacting with a control circuit through input and output devices. SYSTEM Set of pumps, data acquisition sensors, actuators, drives, etc., for the regulation of a hydraulic quantity. STATION System set (as defined in “1.6 General Description” on page 11) and plant. FORMULATION OF INTELLECTUAL PROPERTY RIGHTS All information, drawings, diagrams and anything else contained in this Manual and in the accompanying documentation are confidential in nature. None of this information may be reproduced or communicated to third...
  • Page 10 User Manual S6001 Pump controller www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN Doc. MI004620-I Rev. 0 10 / 122 BE REPRODUCED WITHOUT PREVIOUS AUTHORIZATION.

  • Page 11: Product Description

    User Manual S6001 Pump controller PRODUCT DESCRIPTION GENERAL DESCRIPTION The product, called S6001 Pump controller, is a configurable system for the control and adjustment of a pump group, consisting of a number of pumps ranging from a minimum of 2 to a maximum of 6. In the remainder of the manual, the S6001 Pump Controller will be referred to as the “system”. Fig. 1 S6001 Pump Controller The system (Fig. 1 on page 11) consists of: S6001 RTU (A), configurable pump supply control CPU module; ƒ 7” HMI panel (B), allowing the user’s interaction with the CPU module and the pump group connected to it. ƒ In the rest of the Manual: - the S6001 RTU will be called “RTU”; - the HMI panel will be called “HMI”. www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN 11 / 122 Rev.

  • Page 12: Rtu

    User Manual S6001 Pump controller 1.6.1 (P2) (P3) (P4)(P6) (P7)(P8)(P9) (P4) (P10) (P11) (P1) (P0) (P5) Fig. 2 RTU The RTU (Fig. 2 on page 12) is equipped with: supply (P11 - Fig. 2 on page 12), ƒ inputs/outputs (P2 - Fig. 2 on page 12), ƒ...
  • Page 13 User Manual S6001 Pump controller Reference/Terminal No. Description P3/57, 58, 59 RS485 port (COM 2) RS232 port (COM 1) USB port SD card port SIM card port Main 3G antenna connector Diversity 3G antenna connector Tab. 3 RTU connector/port description Port (P6 - Fig. 2 on page 12) is not used by the system. For further information, please refer to “1.9.2 Electrical technical characteristics” on page 17.

  • Page 14: Hmi

    User Manual S6001 Pump controller Find below further information on how the LEDs operate: At power-up, during the loading phase, all the LEDs, with the exception of the COM port LEDs, are ON; when ƒ the system is fully operational, the operation LED flashes. The 3G+ signal power LED 1 flashes, in sync with the operation LED, in the following situations: ƒ − the GSM/3G+ network is not available (or the signal level is too low); − the SIM is not inserted; − the modem is not present. Status Meaning 3G+ PWR Green ON The 3G+ modem is ON Not recorded on the GSM network STAT yellow Slow flashing Recorded on the GSM network Fast flashing PPP connection active Tab. 5 RTU signalling LED - Modem 1.6.2 1,2,3 Fig. 3 HMI The HMI (Fig.

  • Page 15: Intended Use

    User Manual S6001 Pump controller Terminal No. Description 1, 2, 3 HMI supply Tab. 6 HMI supply Port reference Description RS232 port Ethernet Port USB port Tab. 7 HMI port description INTENDED USE The system is intended for one of the following applications: pressure adjustment; ƒ flow adjustment; ƒ level adjustment; ƒ − tank filling; − lifting from tank.

  • Page 16: Technical Characteristics

    User Manual S6001 Pump controller TECHNICAL CHARACTERISTICS 1.9.1 Mechanical technical characteristics 1.9.1.1 RTU mechanical technical characteristics Fig. 4 RTU dimensions 190 mm Width 60 mm Depth 105 mm Height Weight 720 g Tab. 8 RTU dimensions and weight www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN Doc.

  • Page 17: Hmi Mechanical Technical Characteristics

    User Manual S6001 Pump controller 1.9.1.2 HMI mechanical technical characteristics Cut out Fig. 5 HMI dimensions 176 mm 136 mm 187 mm 147 mm 29 mm 5 mm 600 g Weight Tab. 9 HMI dimensions and weight 1.9.2 Electrical technical characteristics 1.9.2.1 RTU electrical technical characteristics Voltage 24 Vac/dc± 15%@ 50/60 Hz...
  • Page 18 User Manual S6001 Pump controller 32 bits, 400 MHz CPU I/O 8 bits, 24 MHz Flash 1GB 1 GB 64 MB FeRAM 8 KB, divided into two (4 KB) partitions for redundancy Tab. 11 CPU and RTU memory Number of channels All in 0 ÷ 20 mA current Resolution 12 bit Precision ± 0.3% compared to full scale Input impedance 50 Ω Tab. 12 RTU analogue inputs Type Number of channels Connections Removable terminals from 1 to 18 Opto-isolation Current ON > 4 mA...

  • Page 19: Hmi Electrical Technical Characteristics

    User Manual S6001 Pump controller Insulation 3 kVac Tab. 15 RTU digital outputs Type Conductive level control Number of channels Sensitivity Adjustable Tab. 16 Inputs for RTU liquid level control Ethernet 10/100 Mbit Base Tx with RJ45 connector RS485 (COM 2) Isolated serial port from 110 to 115.200 bit/s RS485 (COM 4) Isolated serial port from 110 to 115.200 bit/s RS232 (COM 1) Serial port complete with DB9 male connector 1 host USB A maximum current 300 mA...
  • Page 20 User Manual S6001 Pump controller USB port Host interface V2.0 max. 500 mA Hardware clock Clock/calendar with buffer battery Time zone Automatic Clock precision <100 ppm Voltage 18-32 Vdc Rated current (at 24 Vdc) 0.30 A Tab. 19 HMI hardware characteristics Radiated disturbance test Class A 8 kV (electrostatic discharge in air) EN 61000-4-2 Electrostatic discharge immunity tests 4 kV (electrostatic discharge from contact) 80 MHz ÷ 1 GHz, 10 V/m Radiated radio frequency electromagnetic 1.4 GHz ÷ 2 GHz, 3 V/m immunity tests 2 GHz ÷ 2.7 GHz, 1 V/m ± 2 kV dc power port EN 61000-4-4 Tests of immunity to fast network transistors ± 1 kV signal line...

  • Page 21: Environmental Characteristics

    User Manual S6001 Pump controller Backlight life (LED type) 20,000 hours or longer Front foil (without exposure to sunlight or 10 years with an air temperature of 25°C UV rays) Indoor applications: after 300 hours’ tests of aging accelerated by UV resistance humidity, some yellowing and brittleness may appear Tab. 21 HMI durability information 1.9.3 Environmental characteristics It is forbidden to install and use the system in environments with a risk of explosion. It is forbidden to mount the system in environments in contact with corrosive chemical compounds.

  • Page 22: Configurations

    User Manual S6001 Pump controller 1.10 CONFIGURATIONS The system is configured according to: type of adjustment; ƒ number of pumps. ƒ The following table shows the configurations envisaged for the system. Possible Adjustment Number of pumps configurations Configuration 1 Pressure Configuration 2 Capacity Configuration 3 Level with floats (lift from tank) Configuration 4 Level with floats (tank filling) From 2 to 6 Configuration 5 Level with probe (lift from tank) Configuration 6 Level with probe (tank filling) Configuration 7 Level with probe and floats (lift from tank) Configuration 8 Level with probe and floats (tank filling) Tab. 24 System configuration Each system configuration includes: electrical connections, for the hardware part;...

  • Page 23: Installation

    User Manual S6001 Pump controller INSTALLATION The installation operations must be carried out EXCLUSIVELY by qualified personnel, in possession of the necessary technical requirements. Install all protection devices required by the regulations in force in the country where the product is used. Install the product in an environment with the environmental conditions stated in “1.9.3 Environmental characteristics” on page 21 It is mandatory to use adequate Personal Protective Equipment (PPE) to perform the installation operations, in particular insulating shoes.
  • Page 24 User Manual S6001 Pump controller To fix each support, ONLY use the 2 holes (of the 4 holes provided) indicated in Fig. 6 on page 3. hook the RTU to omega bar IEC EN 60715. _____(2) _____(3) _____(1) Fig. 6 RTU mounting on bar all Mounting To mount the RTU onto the wall (Fig. 7 on page 24) carry out the following in the given order: 1. position the RTU on the fixing wall; 4. mark the wall at the 4 housings (1) on the RTU; 5. make 4 holes (2) on the fixing wall, where the previously made marks are; The maximum diameter of the holes must be 5 mm. 6. position the RTU on the fixing wall; 7. fix the RTU with suitable fastening elements (screws or rivets). ____(1) (1)____...

  • Page 25: Hmi Assembly Instructions

    User Manual S6001 Pump controller 1.12.2.1 HMI assembly instructions It is forbidden to mount the HMI in environments exposed to direct sunlight in order not to accelerate the ageing process of the frontal film. To mount the HMI, carry out the following operations in the given order: 1. prepare a cut-out hole of the dimensions indicated in “1.9.1.2 HMI mechanical technical characteristics”...

  • Page 26: Instructions For Electrical Connections

    User Manual S6001 Pump controller wire the power supply lines and I/O lines as required by the regulations in force in the country where the ƒ product is used; for power supply lines and I/O lines, use cables with a section suited to the technical characteristics listed in ƒ “1.9.2.1 RTU electrical technical characteristics” on page 17; the electrical connections must be as short as possible, without wrapping them around other electrically ƒ connected parts; pay attention not to twist the electric cables; ƒ wire the power cables separately from the I/O and communications cables. ƒ 1.1.2 Instructions for electrical connections The electrical connections must be made according to the desired configuration.

  • Page 27: Configuration 1 And Configuration 2

    User Manual S6001 Pump controller 1.1.2.1 Configuration 1 and Configuration 2 “C 1” “C 2” settings for onfiguration onfiguration Fig. 9 RTU settings for Configurations 1 and 2: Electrical connections Fig. 10 RTU settings for Configurations 1 and 2: Pump drive diagram www.seneca.it...
  • Page 28 User Manual S6001 Pump controller DIGITAL INPUTS No. 1 inverter, No. 3 pumps +13 V COMMON INPUTS IN1..5 PUMP 1 INVERTER CONTACTOR FEEDBACK PUMP 1 DIRECT CONTACTOR FEEDBACK PUMP 2 INVERTER CONTACTOR FEEDBACK PUMP 2 DIRECT CONTACTOR FEEDBACK PUMP 3 INVERTER CONTACTOR FEEDBACK +13 V COMMON INPUTS IN6..10...
  • Page 29 User Manual S6001 Pump controller RELAY DIGITAL OUTPUTS No. 1 inverter, No. 3 pumps 01-NC 01-C PUMP 1 INVERTER CONTACTOR CONTROL 01-NO 02-NC 02-C PUMP 1 DIRECT CONTROL 02-NO 03-NC 03-C PUMP 2 INVERTER CONTACTOR CONTROL 03-NO 04-NC 04-C PUMP 2 DIRECT CONTROL 04-NO 05-NC...
  • Page 30 User Manual S6001 Pump controller ANALOGUE INPUTS/OUTPUTS No. 1 inverter, No. 3 pumps ALARM SIGNAL GND ALARM OUT ALARM SIGNAL LEVEL 2 CONFIGURABLE LEVEL 1 CONFIGURABLE COM. LEVEL LEVEL COMMON I IN1 FEEDBACK Hz INVERTER (option) I IN2 CONFIGURABLE I IN3 CONFIGURABLE I IN4 ADJUSTMENT PROBE (FT-PT-LT) I OUT INVERTER Hz REFERENCE (*)
  • Page 31 User Manual S6001 Pump controller Z- d-io settings for onfiguration onfiguration Fig. 11 Z-D-IO settings for Configurations 1 and 2 DIGITAL INPUTS EXPANSION MODULE 1-2-3 COMMON INPUTS IN1..6 PUMP 4 -5 -6 INVERTER CONTACTOR FEEDBACK PUMP 4 -5 -6 DIRECT CONTACTOR FEEDBACK PUMP 4 -5 -6 CIRCUIT BREAKER Tab.

  • Page 32: Configuration 3 And Configuration 4

    User Manual S6001 Pump controller 1.1.2.2 Configuration 3 and Configuration 4 “C 3” “C 4” settings for onfiguration onfiguration Fig. 12 RTU settings for Configurations 3 and 4: Electrical connections Fig. 13 RTU settings for Configurations 3 and 4: Pump drive diagram www.seneca.it...
  • Page 33 User Manual S6001 Pump controller DIGITAL INPUTS No. 3 pumps, No. 2 floats +13 V COMMON INPUTS IN1..5 PUMP 1 DIRECT CONTACTOR FEEDBACK PUMP 1 CIRCUIT BREAKER PUMP 1 START FLOAT PUMP 2 DIRECT CONTACTOR FEEDBACK PUMP 2 CIRCUIT BREAKER +13 V COMMON INPUTS IN6..10 PUMP 2 START FLOAT...
  • Page 34 User Manual S6001 Pump controller RELAY DIGITAL OUTPUTS No. 3 pumps, No. 2 floats 01-NC 01-C PUMP 1 DIRECT CONTACTOR CONTROL 01-NO 02-NC 02-C PUMP 2 DIRECT CONTACTOR CONTROL 02-NO 03-NC 03-C PUMP 3 DIRECT CONTACTOR CONTROL/ CONFIGURABLE 03-NO 04-NC 04-C CONFIGURABLE 04-NO 05-NC 05-C...
  • Page 35 User Manual S6001 Pump controller ANALOGUE INPUTS/OUTPUTS No. 3 pumps, No. 2 floats ALARM SIGNAL GND ALARM OUT ALARM SIGNAL LEVEL 2 CONFIGURABLE LEVEL 1 CONFIGURABLE COM. LEVEL COMMON LEVEL I IN1 CONFIGURABLE I IN2 CONFIGURABLE I IN3 CONFIGURABLE I IN4 CONFIGURABLE I OUT CONFIGURABLE...
  • Page 36 User Manual S6001 Pump controller DIGITAL INPUTS EXPANSION MODULE 1-2-3 COMMON INPUTS IN1..6 PUMP 4-5-6 DIRECT CONTACTOR FEEDBACK PUMP 4-5-6 CIRCUIT BREAKER PUMP 4-5-6- MAN/AUT SELECTOR (CLOSED=AUTO) PUMP 4-5-6 START FLOAT Tab. 33 Z-D-IO settings for Configurations 3 and 4: Digital inputs...

  • Page 37: Configuration 5 And Configuration 6

    User Manual S6001 Pump controller 1.1.2.3 Configuration 5 and Configuration 6 “C 5” “C 6” settings for onfiguration onfiguration Fig. 15 RTU settings for Configurations 5 and 6: Electrical connections Fig. 16 RTU settings for Configurations 5 and 6: Pump drive diagram www.seneca.it...
  • Page 38 User Manual S6001 Pump controller DIGITAL INPUTS No. 3 pumps, No. 1 level probe +13 V COMMON INPUTS IN1..5 PUMP 1 DIRECT CONTACTOR FEEDBACK PUMP 1 CIRCUIT BREAKER PUMP 2 DIRECT CONTACTOR FEEDBACK PUMP 2 CIRCUIT BREAKER PUMP 3 DIRECT CONTACTOR FEEDBACK/ CONFIGUR- ABLE +13 V COMMON INPUTS IN6..10...
  • Page 39 User Manual S6001 Pump controller RELAY DIGITAL OUTPUTS No. 3 pumps, No. 1 level probe 01-NC 01-C PUMP 1 DIRECT CONTACTOR CONTROL 01-NO 02-NC 02-C PUMP 2 DIRECT CONTACTOR CONTROL 02-NO 03-NC 03-C PUMP 3 DIRECT CONTACTOR CONTROL/ CONFIGURABLE 03-NO 04-NC 04-C CONFIGURABLE 04-NO 05-NC 05-C...
  • Page 40 User Manual S6001 Pump controller ANALOGUE INPUTS/OUTPUTS No. 3 pumps, No. 2 floats ALARM SIGNAL GND ALARM OUT ALARM SIGNAL LEVEL 2 CONFIGURABLE LEVEL 1 CONFIGURABLE COM. LEVEL COMMON LEVEL I IN1 CONFIGURABLE I IN2 CONFIGURABLE I IN3 CONFIGURABLE I IN4 ADJUSTMENT PROBE (LT) I OUT CONFIGURABLE...
  • Page 41 User Manual S6001 Pump controller DIGITAL INPUTS EXPANSION MODULE 1-2-3 COMMON INPUTS IN1..6 PUMP 4-5-6 DIRECT CONTACTOR FEEDBACK PUMP 4-5-6 CIRCUIT BREAKER PUMP 4-5-6- MAN/AUT SELECTOR (CLOSED=AUTO) Tab. 38 Z-D-IO settings for Configurations 5 and 6: Digital inputs DIGITAL OUTPUTS...

  • Page 42: Configuration 7 And Configuration 8

    User Manual S6001 Pump controller 1.1.2.4 Configuration 7 and Configuration 8 “C 7” “C 8” settings for onfiguration onfiguration Fig. 17 RTU settings for Configurations 7 and 8: Electrical connections Fig. 18 RTU settings for Configurations 7 and 8: Pump drive diagram www.seneca.it...
  • Page 43 User Manual S6001 Pump controller DIGITAL INPUTS No. 3 pumps, No. 2 floats, No. 1 level probe +13 V COMMON INPUTS IN1..5 PUMP 1 DIRECT CONTACTOR FEEDBACK PUMP 1 CIRCUIT BREAKER PUMP 1 START FLOAT PUMP 2 DIRECT CONTACTOR FEEDBACK PUMP 2 CIRCUIT BREAKER +13 V COMMON INPUTS IN6..10 PUMP 2 START FLOAT...
  • Page 44 User Manual S6001 Pump controller RELAY DIGITAL OUTPUTS No. 3 pumps, No. 2 floats, No. 1 level probe 01-NC 01-C PUMP 1 DIRECT CONTACTOR CONTROL 01-NO 02-NC 02-C PUMP 2 DIRECT CONTACTOR CONTROL 02-NO 03-NC 03-C PUMP 3 DIRECT CONTACTOR CONTROL/ CONFIGURABLE 03-NO 04-NC 04-C CONFIGURABLE 04-NO 05-NC 05-C...
  • Page 45 User Manual S6001 Pump controller ANALOGUE INPUTS/OUTPUTS No. 3 pumps, No. 2 floats ALARM SIGNAL GND ALARM OUT ALARM SIGNAL LEVEL 2 CONFIGURABLE LEVEL 1 CONFIGURABLE COM. LEVEL COMMON LEVEL I IN1 CONFIGURABLE I IN2 CONFIGURABLE I IN3 CONFIGURABLE I IN4 ADJUSTMENT PROBE (LT) I OUT CONFIGURABLE...

  • Page 46: Other Connections

    User Manual S6001 Pump controller DIGITAL INPUTS EXPANSION MODULE 1-2-3 COMMON INPUTS IN1..6 PUMP 4-5-6 DIRECT CONTACTOR FEEDBACK PUMP 4-5-6 CIRCUIT BREAKER PUMP 4-5-6- MAN/AUT SELECTOR (CLOSED=AUTO) PUMP 4-5-6 START FLOAT Tab. 43 Z-D-IO settings for Configurations 7 and 8: Digital inputs...

  • Page 47: Hmi Configuration

    User Manual S6001 Pump controller Port Reference RS485 Not used (P2 - Fig. 2 on page 12) - For Z-D-IO expansion modules (pumps 4, 5, 6 if provided) RS485 (P3 - Fig. 2 on page 12) - For inverter (if connected in mod- bus) RS232 Not used (P4 - Fig. 2 on page 12)
  • Page 48 User Manual S6001 Pump controller - Press the key corresponding to the type of adjustment required. Fig. 20 Pressure/flow wizard - Type of application - Select the number of pumps available using the and keys. - If necessary, press the key to return to the previous screen. - Press the key to confirm. Fig. 21 Pressure/flow wizard - Number of pumps - Press the key corresponding to the type of inverter present in the system.
  • Page 49 User Manual S6001 Pump controller - Select the inverter interface. - If necessary, press the key to return to the previous screen. Fig. 23 Pressure/flow wizard - Inverter interface - Check the settings made are correct. - If necessary, press the key to return to the previous screen. - Press the key to confirm. Fig. 24 Pressure/flow wizard - System with inverter summary - Press on the “IS” Scale Start field to enter the corresponding value using the displayed keypad.
  • Page 50 User Manual S6001 Pump controller The type of AI04 analogue input is automatically set according to the type of control selected in the first step of the wizard and is intended for measuring the process variable. When a numeric field is pressed, the (F - Fig. 46 on page 60) keypad for entering the data is displayed. - Press the key corresponding to the variation mode of the desired set point. - If necessary, press the key to return to the previous screen. Fig. 26 Pressure/flow wizard - Set point variation mode With “HOUR SCHEDULING” the variation of the set point takes place on a time basis, with “DIGITAL INPUT VARIATION” the variation of the set point is based on the variation of a settable digital input. If “DIGITAL INPUT VARIATION” has been selected, the following screen is displayed. - Press on the corresponding fields to enter the set point values using the displayed keypad. - If necessary, press the key to return to the previous screen. - Press the key to confirm. Fig. 27 Pressure/flow wizard - Set point allocation The base Set Point is the value that the system must reach through pressure/flow regulation.
  • Page 51 User Manual S6001 Pump controller - Press the key corresponding to the desired pump rotation criterion. - If necessary, press the key to return to the previous screen. Fig. 28 Pressure/flow wizard - Pump rotation With “NUMBER OF OPERATING HOURS” the pump rotation criterion provides for the start of the pump with fewer hours of operation, with “NUMBER OF START-UPS” the pump rotation criterion provides for the start of the pump with the lowest number of start-ups made. - Press on the corresponding fields to enter the telephone numbers associated with the system using the displayed keypad.
  • Page 52 User Manual S6001 Pump controller - Press the key to enable/disable the mobile network. - Press on the “PIN SIM” field to enter the SIM PIN using the displayed keypad. - Press on the remaining fields to enter the network data using the displayed keypad. - If necessary, press the key to return to the previous screen. Fig. 30 Pressure/flow wizard - Mobile network The mobile network data is provided by the mobile service provider. - Press on the “STATION NAME” field to enter the station name using the displayed keyboard. - If necessary, press the key to delete the entered name. - Press the key to complete the configuration procedure.
  • Page 53 User Manual S6001 Pump controller Press the key. Fig. 32 Level wizard - Type of application - Press the key corresponding to the type of application for the desired level adjustment. - If necessary, press the key to return to the previous screen. Fig. 33 Level wizard - Level adjustment applica- tions - Press the key corresponding to the type of desired level measuring tool.
  • Page 54 User Manual S6001 Pump controller - Select the number of pumps available using the and keys. - If necessary, press the key to return to the previous screen. - Press the key to confirm. Fig. 35 Level wizard - Number of pumps - Check the settings made are correct. - If necessary, press the key to return to the previous screen. - Press the key to confirm. Fig. 36 Level wizard - System summary If the “probe” or “probe and floats” have been selected as adjustment tools, the following screen is displayed. - Press on the “IS” Scale Start field to enter the corresponding value using the displayed keypad.
  • Page 55 User Manual S6001 Pump controller The type of AI04 analogue input is automatically set according to the type of control selected in the first step of the wizard and is intended for measuring the process variable. When a numeric field is pressed, the (F - Fig. 46 on page 60) keypad for entering the data is displayed. - Press on the “START THRESHOLD” field to enter, for each pump, the corresponding value using the displayed keypad. - Press on the “STOP THRESHOLD” field to enter, for each pump, the corresponding value using the displayed keypad. - If necessary, press the key to return to the previous screen. Fig. 38 Level wizard - Pump threshold - Press the key corresponding to the desired pump rotation criterion.
  • Page 56 User Manual S6001 Pump controller - Press on the corresponding fields to enter the telephone numbers associated with the system using the displayed keypad. - If necessary, press the key to delete the entered number. - Press the key to configure the mobile network settings.

  • Page 57: Testing

    User Manual S6001 Pump controller - Press on the “STATION NAME” field to enter the station name using the displayed keyboard. - If necessary, press the key to return to the previous screen. - Press the key to complete the configuration procedure. Fig. 42 Level wizard - Station name When an alphanumeric field is pressed, the (G - Fig. 46 on page 60) keypad for entering the data is displayed.

  • Page 58: Use

    Use the system in compliance with the conditions described in “1.9.3 Environmental characteristics” on page 21 HMI DESCRIPTION On switching on the system on the HMI, the Login page is displayed (Fig. 47 on page 61). When switching on for the first time, the configuration wizard starts automatically. Refer to “1.3.1 Pressure/flow configuration wizard” on page 47. After logging in, the “Seneca” page is displayed (Fig. 49 on page 62), from which you can access the main 6 pages: “Pumps” (Fig. 50 on page 63); ƒ “Alarms” (Fig. 52 on page 65); ƒ...
  • Page 59 User Manual S6001 Pump controller Key to access the “Pumps” page (Fig. 50 on page 63). Key to access the “Alarms” page (Fig. 52 on page 65). Key to access the “Report” page (Fig. 54 on page 67). Key to access the “Trend” page (Fig. 55 on page 68). Key to access the “Set Point” page (Fig. 57 on page 71). Key to access the “Settings” page (Fig. 63 on page 77). Tab. 46 Page menu The background of the page menu key corresponding to the displayed page changes from grey to blue.
  • Page 60 User Manual S6001 Pump controller logout (D - Fig. 44 on page 59) and login screen access key (Fig. 47 on page 61); ƒ lower display area (E - Fig. 44 on page 59), which shows the time, date and user currently logged in. ƒ The background of the upper display area changes colour if an alarm occurs. Refer to “1.1.4 “Alarms”...

  • Page 61: Login Page

    User Manual S6001 Pump controller 1.1.1 Login page The Login page (Fig. 47 on page 61) allows logging into the system. Fig. 47 Login page Field to display and select the user. Select the desired user in the drop-down menu. Field to display and enter the password. The field displays the password only if field (3) is ticked off. Password display selection field. Select the field to display the password entered in (2). Login key. Press the key to authenticate with the selected user. Tab. 47 Login page 1.1.1.1 User type The following table describes the 3 types of users, listing the restrictions for each. User Restrictions Password admin No restriction. 12345 Access forbidden to “Set point” (Fig. 57 on page 71) and “Settings”...

  • Page 62: Seneca" Page

    “HMI properties” screen” on page 85. In this case, the following screen is displayed at the next login Fig. 48 on page 62 Fig. 48 “Password change” screen 1.1.2 “SENECA” page The “Seneca” page (Fig. 49 on page 62) is displayed after logging in and is the HMI welcome page. Fig. 49 “Seneca” page www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN Doc. MI004620-I Rev.

  • Page 63: Pumps" Page

    User Manual S6001 Pump controller 1.1.3 “Pumps” page The “Pumps” page (Fig. 50 on page 63) allows managing the operating mode of the pump group and monitoring the correct operation of the system. Fig. 50 “Pumps” page System manual/automatic selector. In “AUTO” mode the pumps are managed autonomously by the RTU, in the “MAN” mode it is possible to manage the individual pumps manually.

  • Page 64: Individual Pump" Screen

    User Manual S6001 Pump controller Digital indication of the Set Point (SP) value. The indication is positioned on the histogram corresponding to the value shown. The Set Point indication is not present for the “level con- trol” application, as it is not required. Tab. 49 “Pumps” page 1.1.3.1 “Individual pump” screen Fig. 51 “Individual pump” screen Pump information display area. “Pump status” (RUN, RUN WITH VARIABLE SPEED, STOP, FAULT), “Operating mode” (MANUAL ON, MANUAL OFF, AUTOMATIC) and pump image are displayed. The pump can be one of the following colours: - red, if broken; - green, if active; - grey, if switched off. Operating mode selector. Drag the key to “AUTO” to set the automatic operating mode for the pump; drag the key to “MAN” to set the manual operating mode for the pump. Pump manual start/stop button. Press the button to start/stop the pump; the blue indicator moves to “STOP” if the pump is stopped, to “START” if it is started. The key is enabled only if selector (13) is on “MAN”. Tab. 50 “Individual pump” screen www.seneca.it...

  • Page 65: Alarms" Page

    User Manual S6001 Pump controller 1.1.4 “Alarms” page The “Alarms” page (Fig. 52 on page 65) allows managing alarms. Fig. 52 “Alarms” page Alarm display area present. For each alarm present, the “Name”, “Description”, “Date and time” are shown on a background coloured: - red if the alarm is blocking; - ochre if the alarm is non-blocking. Key to access the “Alarm Log” page (Fig. 53 on page 66). Alarm reset button. The key allows to reset all resettable alarms, i.e. non-blocking alarms as well as blocking, solved alarms. Tab. 51 “Alarms” page For the description of the blocking and non-blocking alarms refer to “1.1.1 Alarm list” on page 96.

  • Page 66: Alarm Log" Screen

    User Manual S6001 Pump controller 1.1.4.1 “Alarm Log” screen Fig. 53 “Alarm Log” screen Range of display of the alarm log interval. The start and end date and time of the interval selected in the display and selection field (19) are displayed . Display and selection field of the duration of the alarm log interval. Press and select the du- ration of the desired interval. In the display area (21) the alarms that have occurred in the selected interval are displayed. Alarm log update button. Display area of the alarms in the alarm log. The alarms that occurred in the interval shown in the display area (18) are displayed. For each alarm, the name, description, date, time and status (“triggered” if reset, “not triggered” if not reset) are given. Key to return to the “Alarms” page (Fig. 52 on page 65). Key to scroll to the previous time interval. The time scroll is equal to the quantity selected in the display and selection field (19). Scroll key to the next time interval. The time scroll is equal to the quantity selected in the display and selection field (19). Tab. 52 “Alarm Log” screen 1.1.5 “Report” page The “Report” page (Fig. 54 on page 67) allows viewing the reports on the pumps operation.
  • Page 67 User Manual S6001 Pump controller Fig. 54 “Report” page Display area of the absolute working hours of the individual pumps, i.e. the total number of working hours from the first switching on of the station. Display area of the partial work hours (since the last reset) of the individual pumps. To manu- ally reset the partial total of one or more pumps, press the key corresponding to the pump for which the partial count is to be reset. Display area of the number of absolute starts of the individual pumps, i.e. the total number of starts from the first start-up of the station. Display area of the number of partial starts (since the last reset) of the individual pumps. To manually reset the partial total of one or more pumps, press the key corresponding to the pump for which the partial count is to be reset. Tab. 53 “Report” page www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN 67 / 122 Rev. 0 Doc.

  • Page 68: Trend" Page

    User Manual S6001 Pump controller 1.1.6 “Trend” page The “Trend” page (Fig. 55 on page 68) allows viewing graphically the trend of the system variables. 32 33 34 35 36 Fig. 55 “Trend” page Display area of the trend graph of the plant trend variables in real time. The following values are listed in a default interval of 5 minutes: - Set Point (SP), in yellow; - process variable (PV), in blue; - control variable (CO), in orange; - number of active pumps, in green. Numerical indications in real time of the values of: - Set Point (SP), on a yellow background; - process variable (PV), on a blue background; - control variable (CO), on an orange background; - number of active pumps, on a green background. Key to access the “Historical trend” screen (Fig. 56 on page 69). Button to scroll back the time interval of a quantity equal to the interval displayed in the dis- play area (29).

  • Page 69: Historical Trend" Screen

    User Manual S6001 Pump controller Pause button. Press once to pause the trend in real time; press a second time to return to the normal trend flow in real time. Scroll forward the time interval of a quantity equal to 1/10 of the interval displayed in the display area (29). Button to scroll forward the time interval of a quantity equal to the interval displayed in the display area (29). Zoom+ key. Press the button to decrease the time interval displayed in the display area (29). Each time the button is pressed, the time interval decreases progressively. Default time interval reset button (5 minutes). Zoom button - Press the button to increase the time interval displayed in the display area (29). Each time the button is pressed, the time interval increases progressively. Tab. 54 “Trend” page The (32), (33), (34), (35), (36), (37), (38), (39) keys have the same functions in the “Historical trend” screen (Fig. 56 on page 69). 1.1.6.1 “Historical trend” screen Fig. 56 “Historical trend” screen www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN 69 / 122 Rev.
  • Page 70 User Manual S6001 Pump controller Graph display area of the historical trend of the plant variables. The following values are listed in a default interval of 5 minutes: - Set Point (SP), in yellow; - process variable (PV), in blue; - control variable (CO), in orange; - number of active pumps, in green. Numerical indications of the values of: - Set Point (SP), on a yellow background; - control variable (CO), on an orange background; - process variable (PV), on a blue background; - number of active pumps, on a green background. When the cursor (46) is not active, N/D is shown under the numerical indications, when it is active, the numerical indications correspond to the values that the cursor is intersecting in the different graph curves. Cursor activation key. Press the button to activate the cursor on the graph. Cursor back key. When the key is pressed, the cursor scrolls back in time by a quantity equal to 1/100 of the interval displayed in the display area (40). The key is initially disabled (grey), when the key is pressed (43) it is enabled (blue). Cursor forward button. When the key is pressed, the cursor scrolls forward in time by a quantity equal to 1/100 of the interval displayed in the display area (40). The key is initially disabled (grey), when the key is pressed (43) it is enabled (blue).

  • Page 71: Set Point" Page

    User Manual S6001 Pump controller 1.1.7 “Set point” page The “Set Point” page (Fig. 57 on page 71) allows you to set the operating parameters of the system, based on what type of adjustment has been selected. Fig. 57 “Set point” page Screen display area. Press keys (49), (50), (51), (52), (53) to display the desired corre- sponding screen. Key to access the “Set Point” screen (Fig. 57 on page 71). Key to access the “Pump thresholds” screen (Fig. 59 on page 73). Key to access the “Pump parameters” screen (Fig. 60 on page 74). Key to access the “Analogue thresholds” screen (Fig. 61 on page 75).

  • Page 72: Set Point" Screen

    User Manual S6001 Pump controller 1.1.7.1 “Set point” screen Fig. 58 “Set point” screen Display and base Set Point entry field. Press on the field to enter, using the keypad, the value of the desired base Set Point. Display and first adjustment Set Point entry field. Press on the field to enter, using the keypad, the desired first adjustment Set Point value. Display and second adjustment Set Point entry field. Press on the field to enter, using the keypad, the value of the desired second adjustment Set Point. Tab. 57 “Set point” screen The base Set Point is the value that the process variable must reach and maintain over time. The Set Point is not used for the “level control” application, since the operation of the pumps is controlled by threshold exceeding levels. The first adjustment Set Point has the same meaning as the base Set Point and intervenes only if it has been enabled by the user. If it was set via “Digital input variation”, set the corresponding digital input (refer to “1.1.8.2 “IO digital type” screen” on page 78). The second adjustment Set Point has the same meaning as the base Set Point and intervenes only if it has been enabled by the user. If it was set via “Digital input variation”, set the corresponding digital input (refer to “1.1.8.2 “IO digital type”...

  • Page 73: Pump Thresholds" Screen

    User Manual S6001 Pump controller 1.1.7.2 “Pump thresholds” screen Fig. 59 “Pump thresholds” screen Field to display and enter the start threshold of the individual pumps. Press on the field to enter, using the keypad, the desired “start threshold” value for the individual pumps. Field to display and enter the stop threshold of the individual pumps. Press on the field to enter, using the keypad, the value of the desired stop threshold for the individual pumps. Tab. 58 “Pump thresholds” screen The “start threshold” and “stop threshold” values are only used for level adjustments with an analogue probe. They indicate the analogue threshold value at which the individual pumps must start and stop, respectively. www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN 73 / 122 Rev. 0 Doc.

  • Page 74: Pump Parameters" Screen

    User Manual S6001 Pump controller 1.1.7.3 “Pump parameters” screen Fig. 60 “Pump parameters” screen Field to display and enter the maximum work time of the individual pumps. Press on the field to enter, using the keypad, the value of the desired maximum work time for the individual pumps. Field to display and enter the maximum pause time of the individual pumps. Press on the field to enter, using the keypad, the value of the desired maximum pause time for the individual pumps. Field to display and enter the separation time between the start-ups of the individual pumps. Press on the field to enter, using the keypad, the minimum time that must elapse between one pump starting and the next one. Field to display and enter the separation time between the individual pumps stopping. Press on the field to enter, using the keypad, the minimum time that must elapse between one pumps stopping and the next one. Field to display and enter the maximum number of active pumps. Press on the field to enter, using the keypad, the maximum number of active pumps.

  • Page 75: Analogue Thresholds" Screen

    User Manual S6001 Pump controller 1.1.7.4 “Analogue thresholds” screen Fig. 61 “Analogue thresholds” screen Field to display and enter the analogue threshold value “HH”, for the single analogue inputs. Press on the field to enter, using the numeric keypad, the value of the desired analogue threshold “HH”, for each analogue input. Field to display and enter the analogue “H” threshold value for the individual analogue inputs. Press on the field to enter, using the numeric keypad, the value of the desired analogue threshold “H”, for each analogue input.

  • Page 76: Pid Parameters" Screen

    User Manual S6001 Pump controller 1.1.7.5 “PID parameters” screen Fig. 62 “PID parameters” screen Field to display and enter the proportional band value. Press on the field to enter the value of the proportional band using the numeric keypad. Field to display and enter the integral time value. Press on the field to enter, using the keypad, the integral time value. Field to display and enter the derivative time value. Press on the field to enter the derivative time value using the keypad. Field to display and enter the lower limit value. Press on the field to enter, using the keypad, the lower limit value. Field to display and enter the upper limit value. Press on the field to enter the upper limit value using the keypad. Tab. 61 “PID parameters” screen An incorrect entry of values can lead to the incorrect operation of the system. Modify the parameters only if they are based on their meaning. We recommend that you use the preset values if you do not know their meaning. There is no unique optimal setting of these parameters; they must be calibrated empirically according to the type of application for which the system is intended. www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN Doc.

  • Page 77: Settings" Page

    User Manual S6001 Pump controller 1.1.8 “Settings” page The “Settings” page (Fig. 63 on page 77) allows setting parameters and advanced options. Fig. 63 “Settings” page Screen display area. Press keys (73), (74), (75), (76), (77) to display the desired corre- sponding screen. Key to access the “System” screen (Fig. 64 on page 77). Key to access the “IO digital type” screen (Fig. 66 on page 78). Key to access the “IO analogue type” screen (Fig. 68 on page 83). Key to access the “HMI properties” screen (Fig. 70 on page 85) and (Fig. 71 on page 86) Key to access the “Telecontrol” screen (Fig.

  • Page 78: Io Digital Type" Screen

    User Manual S6001 Pump controller Area for displaying system summary information, which can not be configured. Area for displaying system summary information, which can be configured. When the key is pressed, the relative selected configuration can be changed. Tab. 63 “System” screen “s ” ysteM reset ConfirMation sCreen Fig. 65 “System reset confirmation” sub-screen Press to confirm or to delete the system reset. 1.1.8.2 “IO digital type” screen Fig. 66 “IO digital type” screen www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN Doc.
  • Page 79 User Manual S6001 Pump controller key. When Display area of digital I/Os. To scroll through the list of I/Os, press the the corresponding key is pressed, present only for configurable I/Os, the “Configurations” sub-screen (Fig. 67 on page 79) is displayed, with the configurations provided for the I/O. Tab. 64 “IO digital type” screen “d ” igital Configurations sCreen (Fig. 67 on page 79) shows an example of “Digital configurations” sub-screen. Fig. 67 Example of “Digital configurations” sub-screen Press key , if present, to scroll through the list of possible configurations; press the key corresponding to...
  • Page 80 User Manual S6001 Pump controller Possible configuration Configuration description None The input is free, non configured. In the system configuration currently in use, the input Reserved is non-configurable. Alarm signal from electromechanics external to the External alarm system. The system will treat it as a non-blocking alarm. Signal of inverter running coming directly from the in- Feedback hw RUN from generic inverter verter. To be used if the type of inverter is set to wired. Cumulative alarm from generic inverter Alarm signal from the inverter. Use Set Point 1 instead of the basic adjustment Set Selection of adjustment Set Point 1 Point.
  • Page 81 User Manual S6001 Pump controller Possible configuration Configuration description Signal used to set pump 5 in “automatic” or “manual” mode The possible input states are: AUT P5 ON = automatic, OFF = manual Signal used to set pump 6 in “automatic” or “manual” mode The possible input states are: AUT P6 ON = automatic, OFF = manual Alarm signal from electromechanics external to the system. The system will treat it as a non-blocking External Emergency Control alarm. The possible input states are: ON = normal, OFF = emergency control active Voltage presence signal of the panel where the sys- tem is installed. The system will treat it as a blocking Supply voltage present alarm. The possible states are:...
  • Page 82 User Manual S6001 Pump controller Possible configuration Configuration description None The input is free, non configured. In the system configuration currently in use, the input Reserved is non-configurable. Telecontrol modem The system modem is ON. Telecontrol modem The system modem is OFF. registered Blocking alarms Blocking alarms present.. present Non-blocking alarms Non-blocking alarms present. Cumulative sig- present Alarm siren Alarm siren active. AUT station Station automatic signal enabled. UPS Network OK Supply signal from UPS network OK. DO03÷DO08 UPS Low battery Low UPS battery signal.

  • Page 83: Io Analogue Type" Screen

    User Manual S6001 Pump controller 1.1.8.3 “IO analogue type” screen Fig. 68 “IO analogue type” screen Display area of analogue I/Os. To scroll through the list of I/Os, press the or key. When the corresponding key is pressed, present only for configurable I/Os, the “Configurations” sub-screen (Fig. 69 on page 83) is displayed, with the configurations provided for the I/O. Tab. 66 “IO analogue type” screen “a...
  • Page 84 User Manual S6001 Pump controller Press key , if present, to scroll through the list of possible configurations; press the key corresponding to the desired configuration to select it. Find below a table with all the possible configurations for each configurable analogue I/O. Possible configuration Configuration description None The input is free, non configured. In the system configuration currently in use, the Reserved input is non-configurable. Analogue frequency feedback signal from the Feedback from inverter frequency (Hz) inverter. To be used if the type of inverter is set to wired. Input from level and measurement probe ex- Level analogue probe (m) pressed in engineering units m (meters). Input from pressure and measurement probe Pressure analogue probe (bar) expressed in engineering units (bar). AI01÷AI04...

  • Page 85: Hmi Properties" Screen

    User Manual S6001 Pump controller Possible configuration Configuration description None The input is free, non configured. In the system configuration currently in use, the Reserved input is non-configurable. Inverter control output (comes directly from the Control from internal PID PID system controller). Repetition of analogue Input 1 Repetition of analogue Input 1. AO01-AO02 Repetition of analogue Input 2 Repetition of analogue Input 2. Repetition of analogue Input 3 Repetition of analogue Input 3. Repetition of analogue Input 4 Repetition of analogue Input 4. Generic inverter set reference repetition (Hz) Repetition of the inverter control output signal. Repetition of the frequency feedback signal in- Inverter frequency feedback repetition (Hz) put from the inverter. Tab. 67 Analogue I/O configurations 1.1.8.4 “HMI properties” screen There are 2 “HMI properties” screens. To toggle from one screen to the other, press the...
  • Page 86 User Manual S6001 Pump controller Fig. 71 “HMI 2 properties” screen Field to display and enter the station name. Click and enter, using the keyboard, the name of the desired station. Field to display and select the screen brightness. Press the or key to adjust the screen brightness. Field to display and select the screen timeout. Press the key to adjust the time of inactivity before the screen goes OFF. Language selection field. To change language, press on the flag corresponding to the desired language. Update procedure start key. Refer to “1.1 HMI software update” on page 113. Key to access the “Panel restart” sub-screen (Fig. 72 on page 87). Key to access the “Network parameters” sub-screen (Fig. 73 on page 87). Key to access the “User settings” sub-screen (Fig. 75 on page 88).
  • Page 87 User Manual S6001 Pump controller “P ” anel restart sCreen Fig. 72 “Panel restart” sub-screen Press to confirm or to cancel the HMI restart. “n ” etWork ParaMeters sCreen Fig. 73 “Network parameters” sub-screen Field to display and enter the network parameters. Press to enter the network parameters using the keypad. Display area of the communication status between RTU and HMI. The following is displayed: “communication OK” if communication is active, “communication error” if communication is inactive. www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN 87 / 122 Rev.
  • Page 88 User Manual S6001 Pump controller Detail display area. In case a “communication error”, the errors are displayed in detail. Tab. 69 “Network parameters” sub-screen If the communication between RTU and HMI is not active The communication error message (Fig. 74 on page 88) is displayed. Fig. 74 Communication error message “u ” ser settings sCreen Fig. 75 “User settings” sub-screen Display field and user selection. Press to select the desired user type. Display field and Password. Press to enter the password using the keypad. Password display selection field. Select the field to display the password entered in (98). www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN Doc.
  • Page 89 User Manual S6001 Pump controller Password change selection field. Tick the field to request the selected user in the (97) field to change the password on the next login. Field to display and enter the inactivity Logout time. Using the keypad, press to enter the inactivity time for automatic logout. Apply key. Press the key to apply the displayed settings. Cancel key. Press the key to exit the sub-screen. Tab. 70 “User settings” sub-screen If the field (100) has been ticked off at the next login, the “Change password” screen will be displayed for the selected user (Fig. 48 on page 62). “d ” ate and tiMe Configuration sCreen Fig. 76 “Configure date and time” sub-screen Field to display and select the HMI date. Press the key to change the date. Field to display and select the HMI time. Press the key to change the time.
  • Page 90 User Manual S6001 Pump controller Field to display and select the time zone. Press the or key to change the reference time zone manually. Key to access the RTU “Date and time configuration” sub-screen (Fig. 77 on page 90). Tab. 71 “Configure date and time” sub-screen “rtu ” date and tiMe Configuration sCreen Fig. 77 “RTU date and time configuration” sub-screen Field to display and enter the RTU date. Press on the field to enter the desired date using the keypad. Press the key to confirm the date or the key to close the sub-screen.

  • Page 91: Telecontrol" Screen

    User Manual S6001 Pump controller 1.1.8.5 “Telecontrol” screen Fig. 78 “Telecontrol” screen Field to enter telephone numbers. Press to enter the telephone numbers using the keypad. Press the key to access the “Confirm telephone number reset” sub-screen (Fig. 79 on page 91). Field to select the notification SMS. Tick the field to send the alarm notifications to the num- bers entered in (113). Key to access the “Mobile network configuration” sub-screen (Fig. 80 on page 92). Tab. 73 “Telecontrol” screen “t ” elePhone nuMber reset ConfirMation sCreen Fig. 79 “Telephone number reset confirmation” sub-screen...
  • Page 92 User Manual S6001 Pump controller “M ” obile netWork Configuration sCreen Fig. 80 “Mobile network configuration” sub-screen Mobile network selection field. Tick the field to activate the mobile network. Field to display and enter the PIN. Press on the field to enter, using the keypad, the PIN of the SIM card in the RTU. Press the key to delete the entered PIN. Field to display and enter the APN. Press to enter the desired APN using the keypad. Press the key to delete the entered APN. Field to display and enter the user. Press to enter the desired user using the keypad. Press the key to delete the entered user. Field to display and enter the password. Press to enter the desired password using the key- pad. Press the key to delete the entered Password. Field to display and select authentication. Press on the desired authentication type. The se- lected authentication is blue in colour. Network information display area, consisting of: - Provider name; - Signal status icon: blue if there is a signal, grey if there is not. - Graphic indication of the signal intensity, blue in colour. Tab. 74 “Mobile network configuration” sub-screen APN (118), user (119), password (120) and authentication (121) are supplied by the telephone service provider.

  • Page 93: Use Instructions

    User Manual S6001 Pump controller USE INSTRUCTIONS The parts of the system subjected to hazardous voltages must not be accessible during the normal use of the system. 1.2.1 System start To start the system, carry out the following operations in the given order: 1. apply the voltage stated in “1.9.2 Electrical technical characteristics” on page 17 to start the system; 16. wait for the “Login” page to load (Fig. 47 on page 61); 17. log in referring to “1.1.1 Login page” on page 61.
  • Page 94 User Manual S6001 Pump controller Fig. 81 Trend example “1” nterval In this interval the system starts from the initial condition where a pump is already operating, pump 1 in this case. When the second pump is required, represented by the step variation of the PUMP ACTIVE signal, the CO speed command signal of variable speed pump 1 is immediately brought to the technical minimum to try to minimize the system disruption due to the addition of the new pump. “2” nterval In this interval the PV pressure measurement signal is lowered due to the variation in the load connected to the pump unit. The system reacts by increasing the CO speed control signal of the variable speed pump up to the maximum value of 100% (= 50 Hz). In this condition: PV < SP; ƒ CO = 100%; ƒ the start separation time (Fig. 61 on page 74 ) set in the “Pump parameters” screen in “Pump ƒ...

  • Page 95: System Stop

    User Manual S6001 Pump controller In case of a pressure increase PV > SP, or the dual case in which the pumps must be switched off in sequence, the behaviour is the same as described in 1, 2, 3 but the pump switch-off conditions are as follows: - PV > SP; - CO = 0%; the start separation time (62 - Fig. 60 on page 74) set in the “Pump parameters” screen in “1.1.7.3 “Pump parameters” screen” on page 74 has elapsed. The above behaviour is also applicable to flow control but not to level control. 1.2.2 System stop To stop the system, cut off the supply to the system. www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN 95 / 122 Rev.

  • Page 96: Diagnostics

    User Manual S6001 Pump controller DIAGNOSTICS ALARM MANAGEMENT The system integrates management of malfunctions and faults, signalled by specific alarms through: HMI, directly on the system; ƒ SMS, to the phone numbers connected to the system; ƒ browser, with remote connection (via VPN protocol). ƒ Alarm management is only possible: directly from the HMI, ƒ with remote connection, with “Seneca JMobile Client” ƒ through the “Alarms” page (Fig. 52 on page 65). When an alarm is triggered, perform the following operations in the given order: 1. access the “Alarms” page on the HMI; 18. check the alarm; 19. to solve the alarm, refer to “1.1.1 Alarm list” on page 96; 20. reset the alarm. 1.1.1...
  • Page 97 User Manual S6001 Pump controller Code Description Cause Solution Alarm - Check the correct configura- tion of the digital inputs in the A “SUPPLY VOLTAGE PRES- SETTINGS> IO DIGITAL TYPE ENT” signal has been config- section of the HMI panel. -...
  • Page 98 THERMAL OT037 the inverter is not ON or has contacts of the automatic switch SWITCH been triggered. are normally open. ATTEN- TION: The wiring depends on the type of system (ref. S6001 System Type Limits_v1.5.xls). - Check the wiring in the termi- nal board of the inputs/outputs relative to the feedback and to The pump controller is sending the inverter control. - Check that INVERTER M/A INCONSIST-...
  • Page 99 WARNING: The wiring de- pends on the type of system (ref. S6001 System Type Lim- its_v1.5.xls). - Check the wiring in the ter- minal block for the status of the pump automatic circuit breaker. - Check that the aux-...
  • Page 100 User Manual S6001 Pump controller Code Description Cause Solution Alarm P2 ANOMALY OT007 See CAUSE and SOLUTION OT009 P3 M/A INCONSISTENCY of ALARMS OT001, OT002, OT003 P3 THERMAL SWITCH OT010 OT011 P3 ANOMALY See CAUSE and SOLUTION P4 M/A INCONSISTENCY...
  • Page 101 User Manual S6001 Pump controller Code Description Cause Solution Alarm - Check the configuration of the digital inputs in the SET- An “ALARM LEVEL FLOAT” TINGS > IO DIGITAL TYPE signal has been configured section of the HMI panel is...
  • Page 102 User Manual S6001 Pump controller Code Description Cause Solution Alarm - Check the configuration of the digital inputs in the SET- A “UPS FLAT BATTERY” signal TINGS > IO DIGITAL TYPE has been configured among the section of the HMI panel is OT041 UPS FLAT BATTERY ALARM configurable digital inputs and correct. Check the wiring of the...
  • Page 103 User Manual S6001 Pump controller Code Description Cause Solution Alarm A “PUMP ABSORPTION 1” sig- nal has been configured among - Check the correct configu- the configurable analogue in- ration of the digital inputs in puts and the probe measures the SETPOINT > ANALOGUE OT047 PUMP 1 ABSORPTION (A) - LL...
  • Page 104 User Manual S6001 Pump controller Code Description Cause Solution Alarm PUMP 2 ABSORPTION (A) - H OT053 PUMP 2 ABSORPTION (A) - OT054 See CAUSE and SOLUTION of ALARMS OT047, OT048, PUMP 3 ABSORPTION (A) - LL OT055 OT049, OT050 for the “PUMP 3 ABSORPTION” signal...

  • Page 105: Remote Connections

    User Manual S6001 Pump controller Code Description Cause Solution Alarm - Check the RS485 data con- nection cable for correct con- At least 5 pumps have been nection and polarity of the A/B configured, which requires signals between the pump the installation of an expan-...
  • Page 106 User Manual S6001 Pump controller The system accepts commands only from the 3 numbers associated to the system in the “Telecontrol” screen in “1.1.8.5 “Telecontrol” screen” on page 91. P1, P2, etc. stand for pump 1, pump 2, etc. respectively. The following acronyms are used in the following table: - COM = command the system must execute; - TX = SMS text to send to the system; - RX = system answering SMS text; - ES = example. Change the system operating mode setting it to AUTOMATIC or MANUAL. SET MODE <AUTO/MAN> SET MODE <AUTO/MAN> OK Set the system to automatic mode.
  • Page 107 User Manual S6001 Pump controller Changing the system adjustment Set Point. The command works only if the type of system application is pressure/flow. Il campo <valore del Set Point> deve contenere un numero; se è necessario indicare un numero decimale si deve utilizzare il punto ‘.’ (per esempio “5,5” deve essere inserito come “5.5”). If you enter a lower number at the beginning of the system ad- justment scale, the Set Point is set to the beginning of the scale. If you enter a number higher than the end of the system adjustment scale, the Set Point is set to the end of the scale. SET SP <Set Point value> SET SP <Set Point value> <Set Point unit of measurement> OK Set the Set Point to 5.5 TX: SET SP 5.5 RX: SET SP 5.5 bar OK If the end of scale is set to 10.0 bar and you try to set it to 11.0 bar, it is set to the end of scale value of 10.0 bar. TX: SET SP 11 RX: SET SP 10.0 bar OK Tab. 79 SMS 3 command Requesting the system status. The system responds with a summarizing message containing the current operation of the pump group, the Set Point, the adjustment value measured, the number of non-blocking alarms (WARNINGS) and the number of blocking alarms (ALARMS). STATUS SET= <Set Point value> <Set Point unit of measurement> PV=<process variable value> <process variable unit of measurement> P1:<MAN/AUTO> <RUN/RUN_INV/STOP/ALR> P2<MAN/AUTO> <RUN/RUN_INV/STOP/ALR> P3:<MAN/AUTO> <RUN/RUN_INV/STOP/ALR> (if present) P4:<MAN/AUTO> <RUN/RUN_INV/STOP/ALR> (if present) P5:<MAN/AUTO> <RUN/RUN_INV/STOP/ALR> (if present) P6:<MAN/AUTO> <RUN/RUN_INV/STOP/ALR> (if present) WARNING:<number of non-blocking alarms> ALARMS:<numbers of blocking alarms> www.seneca.it ALL RIGHTS RESERVED.
  • Page 108 User Manual S6001 Pump controller Request the status of a 5-pump system TX: STATUS RX: SP=5.0 bar PV=5.1 bar P1:MAN RUN P2:MAN STOP P3:MAN ALR P4:AUTO RUN P5:AUTO STOP WARNING:2 ALARMS:3 Tab. 80 SMS 4 command Enabling or disabling the sending of SMS on alarm to the user who sends the command. The command does not exclude the calculation of alarms by the system SET ALARM <ON/OFF> SET ALARM <ON/OFF> OK TX: SET ALARM ON RX: SET ALARM ON OK Tab. 81 SMS 5 command System alarm resetting. The command resets the alarms as if a user were to press the RE- SET key on the “Alarms” page (Fig. 52 on page 65) of the system. The response to the reset command is the same as the STATUS message.
  • Page 109 User Manual S6001 Pump controller TX: RESET ALARM RX: SP=5.0 bar PV=5.1 bar P1:AUTO RUN P2: AUTO STOP P3:MAN STOP WARNING:1 ALARMS:0 Tab. 82 SMS 6 command Enter the version numbers of the RTU and HMI applications. GET VERSION RTU:<RTU application version> HMI: <HMI application version> TX: GET VERSION RX: RTU:AP00210-01.00.482 (Example) HMI:AP00220-01.00.4 Tab. 83 SMS 7 command Returning the operating statistics of the pump group split into partials (PARTIAL) and totals (TOTAL), as if you were viewing the “Report” page (Fig. 54 on page 67) of the opera- tor’s panel. The operating time (hours and minutes) and the number of start-ups are indicated for each pump The partial statistics section contains the statistics since the last reset made by the user on the HMI.
  • Page 110 User Manual S6001 Pump controller PARTIAL P1:<number of hours>h <number of minutes>m n:<number of start-ups> P2:<number of hours>h <number of minutes>m n:<number of start-ups> P3:<number of hours>h <number of minutes>m n:<number of start-ups>(if present) P4:<number of hours>h <number of minutes>m n:<number of start-ups>(if present) P5:<number of hours>h <number of minutes>m n:<number of start-ups>(if present) P6:<number of hours>h <number of minutes>m n:<number of start-ups>(if present) TOTAL P1:<number of hours>h <number of minutes>m n:<number of start-ups> P2:<number of hours>h <number of minutes>m n:<number of start-ups> P3:<number of hours>h <number of minutes>m n:<number of start-ups>(if present) P4:<number of hours>h <number of minutes>m n:<number of start-ups>(if present) P5:<number of hours>h <number of minutes>m n:<number of start-ups>(if present) P6:<number of hours>h <number of minutes>m n:<number of start-ups>(if present) In the system there are only 2 pumps TX: REPORT RX: PARTIAL P1:0h 21m n:2 P2:1h 12m n:4 TOTAL P1:1h 21m n:10 P2:2h 20m n:11 Tab. 84 SMS 8 command Getting the list of numbers associated to the system and enabled to SMS telecontrol GET NUM LIST NUM1:<telephone number> NUM2:<telephone number> NUM3:<telephone number> Ask for the list of numbers; there are only two in the system.

  • Page 111: Vpn Connection

    User Manual S6001 Pump controller Entering or deleting the mobile numbers enabled to send/receive commands via SMS. The telephone number must include the international area code. To enter a new number, if it is not in the list, the INS parameter must be used. The new number is entered in the first free space; if there are no spaces or if the number is already present, an error is returned. To delete a number from the list, use the DEL parameter; if the number is not present in the list, an error is returned. The number corresponding to TEL. No.1 has the privilege of not being able to be deleted by SMS commands, not even by itself. The numbers corresponding to TEL. No.2 e TEL. No.3 can delete themselves and the other one, but not TEL. No.1. SET NUM <INS/DEL> <telephone number> SET NUM <INS/DEL> <telephone number> <OK/ERR> Entering a new number TX: SET NUM INS +39123411113 RX: SET NUM INS +39123411113 OK Deleting number +3912341111 associated to TEL. No.1. TX: SET NUM DEL +39123411111 RX: SET NUM DEL +39123411111 ERR Deleting number +3912341116 not in the list TX: SET NUM INS +39123411116 RX: SET NUM INS +39123411116 ERR Tab. 86 SMS 10 command 1.1.1 VPN Connection The system supports the OpenVPN standard protocol. The main advantages of using a VPN network are: secure connections, as the transported data are encrypted; ƒ the ability to establish connections without interfering with the company LAN; ƒ it is not necessary to have a static/public IP address on the WAN side; ƒ remote configurability from an embedded web server.
  • Page 112 User Manual S6001 Pump controller VPN “Single LAN”; ƒ VPN “Point-to-Point”. ƒ In “Single LAN” VPN mode, all devices and PCs (and associated local sub-networks) configured in VPN are always connected in the same network. In this scenario every PC client can connect to any device and to other machines that are in the LAN, but also any other device/machine can connect to any other device/machine belonging to the same VPN network. This VPN architecture places some constraints on the definition of the subnets of the devices, in fact all VPN clients must have a different IP address and a different local LAN network to avoid conflicts. The “VPN BOX Manager” software, supplied free of charge with “VPN Box”, allows the configuration of the SENECA VPN server and helps to avoid the errors defined by local sub-networks. In “Point-to-Point” VPN mode a PC client can perform a single connection, on request, to a single device (and to the machines that are in the LAN network of the device at that time). Furthermore, the devices cannot communicate with each other, even if they belong to the same VPN. The advantage of this architecture is that the same sub-net can be used anywhere. The “Point-to-Point” mode allows defining groups of users and managing them. This VPN mode must be configured on a “VPN Box” via the “VPN BOX Manager” software. www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN Doc. MI004620-I Rev. 0 112 / 122 BE REPRODUCED WITHOUT PREVIOUS AUTHORIZATION.

  • Page 113: System Update

    User Manual S6001 Pump controller SYSTEM UPDATE The system update requires the software update of: RTU, ƒ ƒ via USB stick, on which the update file must be saved. The update is available from http://www.seneca.it/prodotti/s6001-pump-controller RTU SOFTWARE UPDATE To Update the RTU software, carry out the following operations in the given order: 1. cut off the supply to the system; 24. insert the USB stick, containing the update, into the port (P5 - Fig. 2 on page 12); 25. apply the voltage stated in “1.9.2.1 RTU electrical technical characteristics” on page 17 to access the system; 26. at the end of the start-up (identified by the flashing “RUN” LED), wait for at least one minute; 27. remove the USB stick;...
  • Page 114 User Manual S6001 Pump controller Fig. 82 “USB 1 update” sub-screen 31. when the “USB 2 update” sub-screen is displayed (Fig. 83 on page 114), press the key Fig. 83 “USB 2 update” sub-screen 32. when the “USB 3 update” sub-screen is displayed (Fig. 84 on page 115), wait for the update to be completed; www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN Doc.
  • Page 115 User Manual S6001 Pump controller Fig. 84 “USB 3 update” sub-screen The system restarts automatically at the end of the update. DISPOSAL The product must be disposed of separately according to the regulations in force in the country of installation regarding the disposal of electrical and electronic equipment. It is forbidden to dispose of the product or parts of it in the environment. Incorrect disposal of the product may cause damage to the environment and/or to people. www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN 115 / 122 Rev. 0 Doc. MI004620-I BE REPRODUCED WITHOUT PREVIOUS AUTHORIZATION.

  • Page 116: List Of Figures

    User Manual S6001 Pump controller LIST OF FIGURES Fig. 1 S6001 Pump Controller ..........................11 Fig. 2 RTU ................................12 Fig. 3 HMI ................................14 Fig. 4 RTU dimensions ............................16 Fig. 5 HMI dimensions ............................17 Fig. 6 RTU bar assembly ............................24 Fig. 7 RTU wall assembly ............................24 Fig. 8 HMI assembly ...............................25 Fig. 9 RTU 1/2 configuration - Electrical connections .....................26 Fig. 10 RTU 1/2 configuration - Pump control diagram ..................27 Fig. 11 Z-D-IO 1/2 configuration ..........................29 Fig. 12 RTU 3+4 configuration - Electrical connections ..................30 Fig. 13 RTU 3+4 configuration - Pump control diagram ..................31 Fig. 14 Z-D-IO 3+4 configuration ..........................33 Fig. 15 RTU 5+6 configuration - Electrical connections ..................34 Fig. 16 RTU 5+6 configuration - Pump control diagram ..................35 Fig. 17 Z-D-IO 5+6 configuration ..........................37...
  • Page 117 User Manual S6001 Pump controller Fig. 41 Level wizard - Telephone numbers ......................52 Fig. 42 Level wizard - Mobile network ........................52 Fig. 43 Level wizard - Station name ........................53 Fig. 44 Page menu ..............................54 Fig. 45 Common elements .............................55 Fig. 46 Software version screen ..........................56 Fig. 47 Keypad - keyboard .............................56 Fig. 48 Login page ..............................57 Fig. 49 “Password change” screen .........................58 Fig. 50 “Seneca” page ............................58 Fig. 51 “Pumps” page .............................59 Fig. 52 “Individual pump” screen ..........................60 Fig. 53 “Alarms” page .............................61 Fig. 54 “Alarm Log” screen .............................62 Fig. 55 “Report” page .............................63 Fig. 56 “Trend” page ...............................64 Fig. 57 “Historical trend” screen ..........................65 Fig. 58 “Set point” page ............................66 Fig. 59 “Set point” screen ............................67...
  • Page 118 User Manual S6001 Pump controller Fig. 83 “USB 1 update” sub-screen ........................109 Fig. 84 “USB 2 update” sub-screen ........................109 Fig. 85 “USB 3 update” sub-screen ........................110 www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN Doc. MI004620-I Rev. 0 118 / 122 BE REPRODUCED WITHOUT PREVIOUS AUTHORIZATION.

  • Page 119: List Of Tables

    User Manual S6001 Pump controller LIST OF TABLES Table 1 RTU power supply .............................12 Table 2 RTU inputs/outputs ............................12 Table 3 RTU connector/port description .........................13 Table 4 RTU signalling LED - Operation .........................13 Table 5 RTU signalling LED - Modem ........................14 Table 6 HMI power supply ............................14 Table 7 HMI port description ...........................15 Table 8 RTU dimensions and weight ........................16 Table 9 HMI dimensions and weight ........................17 Table 10 RTU power supply characteristics ......................17 Table 11 CPU and RTU memory ..........................18 Table 12 RTU analogue inputs ..........................18 Table 13 RTU digital inputs .............................18 Table 14 RTU analogue outputs ..........................18 Table 15 RTU digital outputs ..........................18 Table 16 Inputs for RTU liquid level control ......................19 Table 17 RTU communication ports and storage devices ..................19...
  • Page 120 User Manual S6001 Pump controller Table 41 RTU 7+8 configuration: relay digital outputs ....................40 Table 42 RTU 7+8 configuration: Analogue inputs/outputs..................41 Table 43 Z-D-IO 7+8 configuration: Digital inputs ....................42 Table 44 Z-D-IO 7+8 configuration: Digital outputs ....................42 Table 45 Serial port connections ..........................43 Table 46 Page menu ...............................55 Table 47 “Login” page .............................57 Table 48 User type ..............................57 Table 49 “Pumps” page ............................59 Table 50 “Individual pump” screen ..........................60 Table 51 “Alarms” page ............................61 Table 52 “Alarm Log” screen ..........................62 Table 53 “Report” page ............................63 Table 54 “Trend” page ............................65 Table 55 “Historical trend” screen ...........................66 Table 56 “Set point” page ............................66 Table 57 “Set point” screen .............................67 Table 58 “Pump thresholds” screen ........................68 Table 59 “Pump parameters” screen ........................69...
  • Page 121 User Manual S6001 Pump controller Table 83 SMS 7 command ...........................104 Table 84 SMS 8 command ...........................105 Table 85 SMS 9 command ...........................105 Table 86 SMS 10 command ..........................106 www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN 121 / 122 Rev. XXXXXXXXX Doc. XXXXXX BE REPRODUCED WITHOUT PREVIOUS AUTHORIZATION.
  • Page 122 User Manual S6001 Pump controller Seneca S.r.l. Seneca S.r.l. Via Austria, 26 Via Austria, 26 35127 Padova - Italy 35127 Padova - Italy Tel.: +39 049 8705.359 (.408) - Fax: +39 049 8706.287 Tel.: +39 049 8705.359 (.408) - Fax: +39 049 8706.287 info@seneca.it, senecasrl@pec.it info@seneca.it, senecasrl@pec.it www.seneca.it ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION CAN Doc. XXXXXX Rev. XXXXXXXXX 122 / 122 BE REPRODUCED WITHOUT PREVIOUS AUTHORIZATION.

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