Soluna 10K Pack HV Installation Manual

Soluna 10K Pack HV Installation Manual

Lithium battery pack
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Installation Manual

Lithium Battery Pack

SOLUNA 10K Pack HV

Suitable for indoor installation

Soluna Australia Pty Ltd

ACN 634 963 296
March 2021 Version 2.2
10K Pack HV Installation Manual
© 2021 Soluna Australia Pty Ltd
Page 1 of 25
Published date: March 2021

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Summary of Contents for Soluna 10K Pack HV

  • Page 1: Installation Manual

    Lithium Battery Pack SOLUNA 10K Pack HV Suitable for indoor installation Soluna Australia Pty Ltd ACN 634 963 296 March 2021 Version 2.2 10K Pack HV Installation Manual © 2021 Soluna Australia Pty Ltd Page 1 of 25 Published date: March 2021...
  • Page 2: About This Manual

    About this manual This manual describes how to install the Soluna 10K Pack HV battery system (hereafter referred to as 'the BS'). Please read the manual in its entirety before installing the BS and follow all instructions throughout the installation process.
  • Page 3: Table Of Contents

    CAN communication interface (CAN 1 and CAN 2) Electrical connection Electrical connection procedures Operating instructions Consumer 'Start up' and 'Shut down' procedure. Care and maintenance Contact us 10K Pack HV Installation Manual © 2021 Soluna Australia Pty Ltd Page 3 of 25 Published date: March 2021...
  • Page 4: Safety Precautions

    The BS should be recycled, not be disposed of with household waste, at the end of its working life. For more information, contact Soluna Australia. There is a risk of physical injury or damage to the BS if the installation requirements are not followed and/or the BS is mishandled.
  • Page 5: Safety Instructions

    Do not subject the BS to any strong force. Do not insert foreign objects into any part of the BS. Do not use solvents to clean the BS. 10K Pack HV Installation Manual © 2021 Soluna Australia Pty Ltd Page 5 of 25...
  • Page 6: Response To Emergencies

    Response to emergencies The Soluna 10K PACK HV BS comprises multiple batteries that are designed in such a way as to prevent hazards resulting from failures. However, Soluna Australia cannot guarantee the absolute safety of the BS. Leaking batteries If the BS leaks electrolyte, avoid contact with the leaking liquid or gas. The electrolyte is corrosive –...
  • Page 7: Safety Equipment

    The following safety gear should be worn when dealing with the BS. Item Photo Name Insulated gloves Safety goggles Safety shoes 10K Pack HV Installation Manual © 2021 Soluna Australia Pty Ltd Page 7 of 25 Published date: March 2021...
  • Page 8: Product Introduction

    2. Product introduction The Soluna 10K PACK HV is an NCM-type lithium battery product with a battery management system ('BMS'). This high-voltage BS features CAN communication, as well as under-voltage, over-voltage, over-current, over-temperature and under-temperature protection functions. It is characterised by high energy density, long life, safety and reliability and is environmentally sustainable.
  • Page 9: Packing List

    Note: retain packaging for future storage or transportation. Packing list The following table lists each item and the numbers of these included. If anything is damaged or missing, contact Soluna Australia or your distributor. Item Name Remark...
  • Page 10: Installation Tools

    All tools should be appropriately insulated to prevent accidental electric shock or short circuits. Use adjustable tools and measuring instruments that are certified for precision and accuracy. 10K Pack HV Installation Manual © 2021 Soluna Australia Pty Ltd Page 10 of 25...
  • Page 11: Outline Dimensions (Mm)

    Figure 2.1 – outline dimensions. Depth Width Width (mm) 647 ±2 Depth (mm) 227 ±2 Height (mm) 905 ±3 Weight (kg) 10K Pack HV Installation Manual © 2021 Soluna Australia Pty Ltd Page 11 of 25 Published date: March 2021...
  • Page 12: Technical Data

    Certificates Cell – UL1642; Battery – IEC62619 & UL1973 AS/NZS 60950 Hazardous materials classification Class 9 Transportation UN38.3 Ingress rating IP54 10K Pack HV Installation Manual © 2021 Soluna Australia Pty Ltd Page 12 of 25 Published date: March 2021...
  • Page 13: Appearance

    Name Remark Cable entry ① Power ON/OFF ② Upper handle ③ Lower handle ④ Grounding ⑤ Grounding ⑥ Power light ⑦ 10K Pack HV Installation Manual © 2021 Soluna Australia Pty Ltd Page 13 of 25 Published date: March 2021...
  • Page 14: Wiring Port

    Wiring port The Soluna 10K PACK HV's wiring port is visible once the cover cap has been opened (see diagram below for details). Figure 2.3 – Wiring port. Number Name Remark CAN 1 port For external communication (inverter) ① CAN 2 port For internal communication (BMS) ②...
  • Page 15: Installation

    Note: for detailed requirements concerning the width of the maintenance channel, escape routes, etc., refer to applicable standards for the country/region in which the BS is installed. 10K Pack HV Installation Manual © 2021 Soluna Australia Pty Ltd Page 15 of 25...
  • Page 16: Installation Requirements

    Installation requirements The Soluna 10K Pack HV should be installed against a wall, with eight holes drilled into that wall to fix the BS mounting brackets. See the following diagram for details. Step 3: install the battery module. Step 1: drill holes in the wall.
  • Page 17: Can Communication Interface (Can 1 And Can 2)

    — — Note: CAN 1H/CAN 1L used for external communication (inverter); CAN 2H/CAN 2L used for internal communication (battery CAN ports). 10K Pack HV Installation Manual © 2021 Soluna Australia Pty Ltd Page 17 of 25 Published date: March 2021...
  • Page 18: Electrical Connection

    Electrical connection Please refer to the following diagram for details of double pole isolation of 10K Pack HV battery systems. DP 40a 500VDC 10mm 10mm POS + BAT + NEG - 10mm 10mm BAT - CAN 1 Inverter CAN 1...
  • Page 19: Electrical Connection Procedures

    Crimp the cable lugs 10mm x 5mm with a wire crimping tool. Heat-shrink sleeve should be applied to the exposed conductive crimp lug. 10K Pack HV Installation Manual © 2021 Soluna Australia Pty Ltd Page 19 of 25 Published date: March 2021...
  • Page 20 3NM torque. Step 4. Lock the cover. Lock the terminal cover plate with a hexagon wrench (2.5mm). 10K Pack HV Installation Manual © 2021 Soluna Australia Pty Ltd Page 20 of 25 Published date: March 2021...
  • Page 21 10K Pack HV Installation Manual © 2021 Soluna Australia Pty Ltd Page 21 of 25 Published date: March 2021...
  • Page 22 10K Pack HV Installation Manual © 2021 Soluna Australia Pty Ltd Page 22 of 25 Published date: March 2021...
  • Page 23: Operating Instructions

    BS: see diagram above). To turn the BS off, push the circuit breaker down. Note: CAN 1 of the battery is connected to the inverter for communication. 10K Pack HV Installation Manual © 2021 Soluna Australia Pty Ltd Page 23 of 25...
  • Page 24 10K Pack HV Installation Manual © 2021 Soluna Australia Pty Ltd Page 24 of 25 Published date: March 2021...
  • Page 25: Care And Maintenance

    5. Care and maintenance Keep the area around the BS clear of debris. The Soluna 10K Pack HV BS does not require pre-scheduled preventative maintenance – it is NOT designed to be opened. The unit will be replaced if a failure is diagnosed.

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