Related Manuals for Hafco MetalMaster BS-5S
Summary of Contents for Hafco MetalMaster BS-5S
- Page 1 OPERATION MANUAL Model. BS-5S Order Code B003 Edition No : BS-5S-1 Date of Issue : 10/2020...
- Page 2 NOTE: This manual is only for your reference. Owing to the continuous improvement of the Hafco Metalmaster machine, changes may be made at any time without obligation or notice. Please ensure the local voltage is the same as listed on the specification plate before operating this electric machine.
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Page 3: Table Of Contents
OPERATION MANUAL C O N T E N T S: 1. GENERAL MACHINE INFORMATION 1.1 Specifications.............. 4 1.2 Includes Accessories..........4 1.3 Identification............... 5 2. SAFETY 2.1 General Metalworking Machine Safety..... 6 2.2 Specific Safety For Band Saws....... 9 3. POWER SUPPLY 3.1 Electrical Requirements.......... -
Page 4: Specifications
OPERATION MANUAL 1.1 SPECIFICATION Order Code B003 MODEL BS-5S Operation Type Swivel Head Capacity Round @ 90º (mm) Round @ 45º (mm) Square @ 90º (mm) Square @ 45º (mm) Rectangle @ 90º (W x H) (mm) 200 x 125 Rectangle @ 45º... -
Page 5: Identification
OPERATION MANUAL 1.3 IDENTIFICATION Blade Vice Jaws Pulley Cover Vice Crank Handle Motor Rear Material Support Auto Off Tab Blade Guide Bearing Assemblies ON/OFF Switch Movable Guide Bearing Support Clamp Horizontal Stop Blade Tension Knob Stand Bow Saw Lifting Handle Length Stop Tilting Tracking Mechanism... -
Page 6: General Metalworking Machine Safety
OPERATION MANUAL 2.1 GENERAL METALWORKING MACHINE SAFETY DO NOT use this machine unless you have read this manual or have been instructed in the use of this machine in its safe use and operation WARNING This manual provides safety instructions on the proper setup, operation, maintenance, and service of this machine. - Page 7 OPERATION MANUAL 2.1 GENERAL METALWORKING MACHINE SAFETY Cont. Ensure that keys and adjusting wrenches have been removed from the machine before turning on the power. Appropriate storage for tooling should be provided. Ensure that all cutting tools and blades are clean and sharp. They should be able to cut freely without being forced.
- Page 8 OPERATION MANUAL 2.1 GENERAL METALWORKING MACHINE SAFETY Cont. HAZARDS ASSOCIATED WITH MACHINES include, but are not limited to: • Being struck by ejected parts of the machinery • Being struck by material ejected from the machinery • Contact or entanglement with the machinery •...
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Page 9: Specific Safety For Band Saws
OPERATION MANUAL 2.2 SPECIFIC SAFETY FOR BAND SAWS DO NOT use this machine unless you have been instructed in its safe use and operation and have read and understood this manual Safety glasses must be Long and loose hair must Gloves must not be worn at all times in work be contained. -
Page 10: Power Supply
OPERATION MANUAL 3. POWER SUPPLY 3.1 ELECTRICAL INSTALLATION Place the machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure there is access to a means of disconnecting the power source. The electrical circuit must meet the requirements for 240V. -
Page 11: Setup
OPERATION MANUAL 4 SETUP 4.1 UNPACKING This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage. If items are damaged, please contact your distributor. NOTE: Save all the packaging materials until you are completely satisfied with the machine and have resolved any issues with the distributor, or the shipping agent. -
Page 12: Assembly
First clean any parts that are coated in rust preventative to ensure the assembly process can pro- ceed smoothly. Although the main components of the Hafco Metalmaster BS-5S are assembled at the factory, some assembly is required. 1. Assemble the stand using the M8 x 10mm bolts, 8mm flat and spring washers. -
Page 13: Operation
OPERATION MANUAL 5. OPERATION This machine may perform many types of operations that are beyond the scope of this manual. Many of these operations may be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. -
Page 14: Setting The Cutting Angle
OPERATION MANUAL 5.2 SETTING THE CUTTING ANGLE The band saw is fitted with the capacity to cut angles with the head being able to be swiveled up to 45° to the right. (Fig. 5.3) To set the angle of the cut, raise the bow saw to the highest point and hold with the head lock. -
Page 15: Changing The Blade
OPERATION MANUAL 5.4 CHANGING THE BLADE Blades should be changed when they become dull, damaged, or when the teeth per inch does not suit the operation and requires a different blade To change the blade on the band saw: 1. DISCONNECT THE BAND SAW FROM POWER! 2. -
Page 16: Blade Selection
OPERATION MANUAL 5.5 BLADE SELECTION Band saw tooth size is determined by the size of the cross section to be cut. In general cutting thinner sections requires more teeth per inch, thicker sections require coarser pitches, or less teeth per inch. To select an appropriate tooth size please refer to the table immediately below unless material to be cut is a tube, in which case refer to the larger table below. -
Page 17: Selecting Speeds
OPERATION MANUAL 5.6 SELECTING SPEEDS This band saw has operating speeds of 20, 29, or 50 MPM. The speed can easily be adjusted by changing the otor earbox uLLeys uLLeys V-belt placement. Figure 5.9 shows an illustration of each pulley belt combination, and the list below shows the blade speeds in meters per minute. -
Page 18: Optional Accessories
OPERATION MANUAL 5.7 OPTIONAL ACCESSORIES. The following band saw accessories, suitable for this machine may be available through your local Dealer. If you do not have a dealer in your area, these products are also available for delivery through the Australian on-line website @ www.machineryhouse.com.au or for New Zealand @ www.machineryhouse.co.nz. -
Page 19: Maintenance
OPERATION MANUAL 6 MAINTENANCE 6.1 SCHEDULE For the best performance of the machine follow the instructions given in this section and fol- low the schedule laid out below. Monthly Check Annual Check Daily Check q Lubricate vice screw q Grease in the gear box. q Loose mounting bolts q V-belts for correct tension, q Damaged saw blade... - Page 20 OPERATION MANUAL To adjust the side Rollers 1. Loosen the lock nut on the top of eccentric bolt. (Fig.6.3) 2. Using a spanner on the hex section between the bearing and the casting, adjust the bearing, so it is against the side of the blade. There should be no clearance.
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Page 21: Troubleshooting
OPERATION MANUAL 6.3 TROUBLE SHOOTING If the machine develops a problem, review the trouble shooting section below to find a fix for the problem. If the problem cannot be solved then contact your dealer for help or to book a service engineer. -
Page 22: Spare Parts
OPERATION MANUAL SPARE PARTS SECTION Model. BS-5S Order Code B003 Edition No : BS-5S-1 Date of Issue : 10/2020 The following section covers the spare parts diagrams and lists that were current at the time this manual was originally printed. Due to continuous improvements of the machine, changes may be made at any time without notification. - Page 23 OPERATION MANUAL BS-5S PARTS DIAGRAM...
- Page 24 OPERATION MANUAL BS-5S SPARE PARTS LIST ITEM DESCRIPTION QTY. ITEM DESCRIPTION QTY. HEX. HEAD SCREW SCREW SPRING BLADE COVER WASHER C-RING BOLT, (MITER PLATE) BEARING GUIDE PIVOT FIXING LEVER BEARING SHAFT PIN MITER PLATE BLADE SEAT HEX. HEAD SCREW BLADE GUIDE BRACKET, R HEX.NUT BRACKET LOCK, R PAD, (BASE)
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Page 25: Risk Assessment Sheets
General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used. - Page 26 Metal Cutting Bandsaw Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Maintenance. 9. Power outage. Make sure the bandsaw is turned In the event of a power failure during off and disconnect from the main power supply use of the bandsaw, turn off all switches to avoid and make sure all moving parts have come to a possible sudden start up once power is restored.