Download Print this page
Modine Manufacturing DJE Installation And Service Manual
Modine Manufacturing DJE Installation And Service Manual

Modine Manufacturing DJE Installation And Service Manual

Gas-fired duct furnaces

Advertisement

Quick Links

!
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death,
and could cause exposure to substances which have been
determined by various state agencies to cause cancer, birth
defects or other reproductive harm. Read the installation,
operating and maintenance instructions thoroughly before
installing or servicing this equipment.
F F O O R R Y Y O O U U R R S S A A F F E E T T Y Y
If you smell gas:
1. Open windows.
2. Don't touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
F F O O R R Y Y O O U U R R S S A A F F E E T T Y Y
The use and storage of gasoline or other
flammable vapors and liquids in open
containers in the vicinity of this appliance is
hazardous.
T T o o p p r r e e v v e e n n t t p p r r e e m m a a t t u u r r e e h h e e a a t t e e x x c c h h a a n n g g e e r r f f a a i i l l u u r r e e
d d o o n n o o t t l l o o c c a a t t e e A A N N Y Y g g a a s s - - f f i i r r e e d d u u n n i i t t i i n n a a r r e e a a s s
w w h h e e r r e e c c h h l l o o r r i i n n a a t t e e d d , , h h a a l l o o g g e e n n a a t t e e d d o o r r a a c c i i d d v v a a p p o o r r s s
a a r r e e p p r r e e s s e e n n t t i i n n t t h h e e a a t t m m o o s s p p h h e e r r e e . .
A A l l l l m m o o d d e e l l s s a a p p p p r r o o v v e e d d f f o o r r u u s s e e i i n n C C a a l l i i f f o o r r n n i i a a b b y y t t h h e e C C E E C C w w h h e e n n
e e q q u u i i p p p p e e d d w w i i t t h h i i n n t t e e r r m m i i t t t t e e n n t t p p i i l l o o t t i i g g n n i i t t i i o o n n , , i i n n N N e e w w Y Y o o r r k k b b y y t t h h e e
M M E E A A d d i i v v i i s s i i o o n n , , M M a a s s s s a a c c h h u u s s e e t t t t s s a a n n d d f f o o r r u u s s e e i i n n M M i i n n n n e e a a p p o o l l i i s s . .
I I N N S S T T A A L L L L A A T T I I O O N N A A N N D D S S E E R R V V I I C C E E M M A A N N U U A A L L
A
G
S
®
C C o o n n t t e e n n t t s s
Inspection on arrival..........................................................1
Installation .....................................................................2-8
Operation .....................................................................9-10
Checking input rate....................................................10-12
Performance data ......................................................13-16
Dimensional data ............................................................17
Service instructions ...................................................17-19
Service diagnosis ......................................................20-22
Control options ..........................................................22-23
Model identification .........................................................24
Warranty............................................................Back cover
This manual is the property of the owner. please be sure to
leave it with the owner when you leave the job. Duct furnace
is certified for non-residential application.
I I n n s s p p e e c c t t i i o o n n o o n n A A r r r r i i v v a a l l
1.
Inspect unit upon arrival. In case of damage, report
immediately to transportation company and your local
Modine sales representative.
2.
Check rating plate on unit to verify that power supply meet
available electric power at the point of installation.
3.
Inspect unit received for conformance with description of
product ordered (including specifications where
applicable).
A A s s M M o o d d i i n n e e M M a a n n u u f f a a c c t t u u r r i i n n g g C C o o m m p p a a n n y y h h a a s s a a c c o o n n t t i i n n u u o o u u s s
p p r r o o d d u u c c t t i i m m p p r r o o v v e e m m e e n n t t p p r r o o g g r r a a m m , , i i t t r r e e s s e e r r v v e e s s t t h h e e r r i i g g h h t t t t o o
c c h h a a n n g g e e d d e e s s i i g g n n a a n n d d s s p p e e c c i i f f i i c c a a t t i i o o n n s s w w i i t t h h o o u u t t n n o o t t i i c c e e . .
5-505.8
5 5 H H 7 7 0 0 7 7 8 8 5 5 A A 1 1 ( ( R R e e v v . . O O ) )
g g a a s s - - f f i i r r e e d d d d u u c c t t f f u u r r n n a a c c e e s s
m m o o d d e e l l D D J J E E
CANADIAN GAS ASSOCIATION
®
APPROVED
June, 1995
Page

Advertisement

loading
Need help?

Need help?

Do you have a question about the DJE and is the answer not in the manual?

Questions and answers

Summary of Contents for Modine Manufacturing DJE

  • Page 1 5-505.8 5 5 H H 7 7 0 0 7 7 8 8 5 5 A A 1 1 ( ( R R e e v v . . O O ) ) June, 1995 I I N N S S T T A A L L L L A A T T I I O O N N A A N N D D S S E E R R V V I I C C E E M M A A N N U U A A L L g g a a s s - - f f i i r r e e d d d d u u c c t t f f u u r r n n a a c c e e s s m m o o d d e e l l D D J J E E CANADIAN GAS ASSOCIATION...
  • Page 2 A complete replacement parts 15. The maximum allowable temperature rise through any Modine duct list may be obtained by contacting Modine Manufacturing furnace is 85°F (DJE300 and 350 have a 100°F maximum). The Company. Refer to the rating plate on the unit for complete unit maximum allowable final air temperature is 150°F.
  • Page 3 I I N N S S T T A A L L L L A A T T I I O O N N In the U.S., the installation of these units must comply with the 8. Modine duct furnaces are designed for use in heating “National Gas Code,”...
  • Page 4 I I N N S S T T A A L L L L A A T T I I O O N N A A i i r r F F l l o o w w S S e e c c t t i i o o n n F F i i g g u u r r e e 3 3 - - U U n n i i t t C C u u t t a a w w a a y y CAUTION DRAFT DIVERTER...
  • Page 5 I I N N S S T T A A L L L L A A T T I I O O N N F F i i g g u u r r e e 4 4 – – I I n n s s t t a a l l l l a a t t i i o o n n s s D D i i a a g g r r a a m m s s RECOMMENCED INSTALLATIONS Dimensions “B”...
  • Page 6 I I N N S S T T A A L L L L A A T T I I O O N N 3. Keep vent pipe connector at least 6” from combustible CAUTION material. The minimum distance from combustible material is D D O O N N O O T T E E X X C C E E E E D D M M A A X X I I M M U U M M T T E E M M P P E E R R A A T T U U R R E E R R I I S S E E based on the combustible material surface not exceeding S S H H O O W W N N I I N N T T A A B B L L E E 7 7 O O N N P P A A G G E E 1 1 3 3 .
  • Page 7 I I N N S S T T A A L L L L A A T T I I O O N N Where possible, avoid venting through unheated space. T T a a b b l l e e 1 1 When necessary, insulate pipe from cold to prevent A A N N S S I I V V e e n n t t i i n n g g R R e e q q u u i i r r e e m m e e n n t t s s condensation and maintain draft head.
  • Page 8 I I N N S S T T A A L L L L A A T T I I O O N N 10. Compounds used on threaded joints of gas piping shall 14. Allow at least 5 feet of piping between any high pressure be resistant to action of liquefied petroleum gases.
  • Page 9 O O P P E E R R A A T T I I O O N N 3. With manual main valve turned to off, check thermostat, CAUTION and gas valve. If these do not function, recheck wiring with diagram.
  • Page 10 O O P P E E R R A A T T I I O O N N F F i i g g u u r r e e 8 8 – – C C o o r r r r e e c c t t P P i i l l o o t t F F l l a a m m e e P P r r o o p p a a n n e e G G a a s s F F l l a a m m e e C C o o n n t t r r o o l l See Figure 16.
  • Page 11 C C H H E E C C K K I I N N G G I I N N P P U U T T R R A A T T E E Start the furnace and determine the number of seconds it If pressure as indicated by “U”...
  • Page 12 C C H H E E C C K K I I N N G G I I N N P P U U T T R R A A T T E E T T a a b b l l e e 4 4 - - M M e e t t e e r r - - T T i i m m i i n n g g G G a a s s T T a a b b l l e e 5 5 - - M M a a n n i i f f o o l l d d P P r r e e s s s s u u r r e e a a n n d d G G a a s s C C o o n n s s u u m m p p t t i i o o n n * * Time required for one revolution is charted for various size T T y y p p e e o o f f G G a a s s...
  • Page 13 P P E E R R F F O O R R M M A A N N C C E E D D A A T T A A T T a a b b l l e e 7 7 - - A A i i r r T T e e m m p p e e r r a a t t u u r r e e R R i i s s e e - - M M o o d d e e l l s s D D J J E E B B T T U U / / H H r r .
  • Page 14 P P E E R R F F O O R R M M A A N N C C E E D D A A T T A A S S o o l l u u t t i i o o n n : : C C u u r r v v e e 1 1 A A i i r r T T e e m m p p e e r r a a t t u u r r e e R R i i s s e e , , D D J J E E 7 7 5 5 , , 1 1 0 0 0 0 1.
  • Page 15 P P E E R R F F O O R R M M A A N N C C E E D D A A T T A A C C u u r r v v e e 3 3 C C u u r r v v e e 5 5 A A i i r r T T e e m m p p e e r r a a t t u u r r e e R R i i s s e e , , D D J J E E 1 1 2 2 5 5 , , 1 1 5 5 0 0 , , 2 2 0 0 0 0 , , 2 2 2 2 5 5 A A i i r r T T e e m m p p e e r r a a t t u u r r e e R R i i s s e e , , D D J J E E 2 2 5 5 0 0...
  • Page 16 P P E E R R F F O O R R M M A A N N C C E E D D A A T T A A C C u u r r v v e e 7 7 C C u u r r v v e e 9 9 A A i i r r T T e e m m p p e e r r a a t t u u r r e e R R i i s s e e , , D D J J E E 3 3 0 0 0 0 A A i i r r T T e e m m p p e e r r a a t t u u r r e e R R i i s s e e , , D D J J E E 3 3 5 5 0 0 , , 4 4 0 0 0 0...
  • Page 17 D D I I M M E E N N S S I I O O N N A A L L D D A A T T A A ® CANADIAN GAS ASSOCIATION ® APPROVED T T a a b b l l e e 8 8 – – F F u u r r n n a a c c e e D D i i m m e e n n s s i i o o n n s s i i n n I I n n c c h h e e s s M M o o d d e e l l S S i i z z e e D D i i m m e e n n s s i i o o n n a a l l D D J J E E 1 1 5 5 0 0...
  • Page 18 S S E E R R V V I I C C E E I I N N S S T T R R U U C C T T I I O O N N S S Access to the temperature sensing bulb, which is positioned B B l l o o c c k k e e d d V V e e n n t t S S a a f f e e t t y y S S w w i i t t c c h h ( ( B B V V S S S S ) ) between two heat exchanger tubes at the center of the furnace can be made through the downstream field installed...
  • Page 19 S S E E R R V V I I C C E E I I N N S S T T A A L L L L A A T T I I O O N N S S F F i i g g u u r r e e 1 1 4 4 –...
  • Page 20 S S E E R R V V I I C C E E D D I I A A G G N N O O S S I I S S C C o o m m b b u u s s t t i i o o n n D D i i a a g g n n o o s s i i s s F F i i g g u u r r e e 1 1 7 7 –...
  • Page 21 S S E E R R V V I I C C E E D D I I A A G G N N O O S S I I S S F F i i g g u u r r e e 1 1 9 9 – – F F l l a a m m e e R R o o l l l l o o u u t t A A p p p p e e a a r r a a n n c c e e I I f f S S t t a a n n d d i i n n g g P P i i l l o o t t D D o o e e s s N N o o t t S S t t a a y y L L i i t t 1.
  • Page 22 S S E E R R V V I I C C E E D D I I A A G G N N O O S S I I S S 3 3 . . S S y y s s t t e e m m S S h h u u t t s s D D o o w w n n B B e e f f o o r r e e T T h h e e r r m m o o s s t t a a t t i i s s S S a a t t i i s s f f i i e e d d . . 2 2 .
  • Page 23 C C O O N N T T R R O O L L O O P P T T I I O O N N S S T T a a b b l l e e 9 9 – – D D u u c c t t F F u u r r n n a a c c e e C C o o n n t t r r o o l l O O p p t t i i o o n n D D e e s s c c r r i i p p t t i i o o n n s s Control Service Thermostat...
  • Page 24 C - 2nd Development (w/ standing pilot) F - 1st Development (w/ intermittent pilot) G - 2nd Development (w/ intermittent pilot) Modine Manufacturing Company GAS-FIRED DUCT FURNACE FOR INDUSTRIAL/COMMERCIAL USE 1221 Magnolia Avenue GENERATEUR D’AIR CHAUD A GAINE Buena Vista, Virginia 24416 POUR USAGE INDUSTIEL/COMMERCIAL 540-261-2166 Made in U.S.A.
  • Page 25: Service Checklist

    Installed Location/Identification Serial Number Model Number Power Code Control Code Service Checklist I I n n s s t t a a l l l l e e d d S S e e r r v v i i c c e e D D a a t t a a D D a a t t e e Proper Service Voltage Check for Gas Leaks...
  • Page 27 Modine, but does not cover labor of any kind and materials not M M e e t t a a l l for all models: Models PSH, BSH, DJE, DJ, WDG, WDP, WGD, WPD, furnished by Modine, or any charges for any such labor or materials whether...
  • Page 28 R R D D i i v v i i s s i i o o n n & & Modine Manufacturing Company 1221 Magnolia Avenue Buena Vista, Virginia 244416 Phone: 1.800.828.4328 (HEAT) Fax: 540-261-1903 (Service & Parts) © Modine Manufacturing Company 2002 2/02 - Litho in USA...