Koganei ZL1 Series Manual

Linear magnetic sensor controller

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RoHS directive compliant products
CAUTION
Before use, be sure to read the safety precautions at the front of the general personal catalog.
Linear Magnetic Sensor Controller
03̲2016
Features
Handling instructions and precautions
Diagram of inner circuits
Specifications
Order codes
Dimensions
Setting instructions
Actuators
INDEX
846
848
849
850
851
852
854
845

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Summary of Contents for Koganei ZL1 Series

  • Page 1 Actuators Linear Magnetic Sensor Controller INDEX RoHS directive compliant products Features Handling instructions and precautions Diagram of inner circuits Specifications Order codes Dimensions Setting instructions CAUTION Before use, be sure to read the safety precautions at the front of the general personal catalog. 03̲2016...
  • Page 2: Output Mode

    Linear Magnetic Sensor Controller Linear Magnetic Sensor Controller Senses the linear position of the cylinder within the specified range. ●Exchange with control devices is possible due to standard equipment for analog output (1 to 5 VDC). ●Switch output is possible in four places. Simple position detection is possible. ●Since the sensor head is the same shape as the ZE sensor switch, it is compatible with ac- tuators equipped with the ZE sensor switch.
  • Page 3: Example Of Use

    ●Height check for press-fit items ●Workpiece identification by 4-point switching output Compatible actuators The linear magnetic sensor controller can mounted on the actuators below. For information about mounting it on other actuators, contact Koganei. Parallel type Swing type Air Hand...
  • Page 4 The ZLS1-□ sensor head is provided with the mini clamp wire mount plug connected to the sensor head unit. A special tool is required if you KOGANEI need to reconnect in order to adjust the length. Use the following Blue Black procedure when reconnecting.
  • Page 5: General Precautions

    Handling instructions and precautions General precautions Wiring 1. When using a power supply with a commercially available switching regulator, be sure to connect a frame ground (F.G.). 2. Be sure to connect a frame ground (F.G.) to the devices when using devices that generate noise (switching regulator, inverter motor, etc.) in the vicinity of the installed sensor.
  • Page 6: Specifications

    Linear magnetic sensor controller Specifications ● Controller Item Model Power supply voltage 24 VDC±10% Consumption current 50 mA max. (not including supply power to sensor) Sensor input supply power and voltage 5 VDC Sensor input maximum input voltage 3.0 V Switch output method NPN open collector output, 5 points Load voltage...
  • Page 7: Order Codes

    Order codes ZL1 - Power supply/switching cable Blank: No power supply/switching cable 3L: With power supply/switching cable (length of 3000 mm [118 in]) Protective front cover Blank: No protective front cover C: With protective front cover Linear Magnetic Sensor Controller Additional parts (available separately) ●...
  • Page 8 Dimensions mm [in] ●ZL1-□-□ (controller part) 30 [1.181] KOGANEI KOGANEI Sensor head side Power side SW.OUT SW.OUT 51 [2.008] 30 [1.181] 2-φ3.4 [0.134] through holes 4-φ6.5 [0.256]; counterbore 39.4 [1.551] depth 3.3 [0.130] (Along with the opposite side) JAPAN 6P_CON...
  • Page 9 Dimensions mm [in] ●ZLBK100 (protective front cover) (34.7 [1.366]) 5 [0.197] (5.7 [0.224]) ●ZL-6M (mini clamp wire mount plug, 6 P, for sensor head) 20.1 [0.791] Orange ●ZL-8M (mini clamp wire mount plug, 8 P, for power supply/switching cable) 24.1 [0.949] 03̲2016...
  • Page 10: Setting Guidelines

    Setting guidelines CAUTION 1. Incorrect wiring to the sensor head or power/switch cables creates the risk of damage to both the controller and sensor head. Confirm that wiring is correct before turning on power. 2. Record write conditions that were configured by writing them to flash memory. Note that flash memory has a limited life, and the number of rewrites is 10,000.
  • Page 11: General Flow

    ■ Settings CAUTION 1. Incorrect wiring to the sensor head or power/switch cables creates the risk of damage to both the controller and sensor head. Confirm that wiring is correct before turning on power. 2. Record write conditions that were configured by writing them to flash memory. Note that flash memory has a limited life, and the number of guaranteed writes is 10,000.
  • Page 12 Move the cylinder to the lower limit position. 12 [0.472] 16.20 [0.638] (Initial default: 0) Set the scaling lower limit value. For information about other cylinders, contact Koganei. Change the value. Output mode setting (SET3) Move the cylinder to the upper limit position.
  • Page 13: Error Indications

    Backlight display setting (SET7) Initialization 2 (display, output check) Use the procedure below to set the backlight color. Use the procedure below to return settings to their initial defaults. At the same time, you can also check the status of the display and output. Procedure Button operation Display after operation Remark Procedure Button operation Display after operation...
  • Page 14 03̲2016...

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