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3M 4220P Instructions Manual
3M 4220P Instructions Manual

3M 4220P Instructions Manual

Add-on terminal 400-pair and jumper trough expanding a 40-type cabinet

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3M
Add-On Terminal 4220P 400-Pair and
Jumper Trough
Expanding a 40-Type Cabinet
Instructions
3
July 2011
78-8135-5992-5-B

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Summary of Contents for 3M 4220P

  • Page 1 Add-On Terminal 4220P 400-Pair and ™ Jumper Trough Expanding a 40-Type Cabinet Instructions July 2011 78-8135-5992-5-B...
  • Page 2: Table Of Contents

    Contents General ....................................3 Cabinet Overall Description ............................... 3 Tools Required ................................... 4 Kit Contents ..................................4 Add-On Terminal 4220P 400-Pair Installation ......................7 ™ Jumper Trough Installation ............................10 ™ Accessories ..................................16 78-8135-5992-5-B...
  • Page 3: General

    1.0 General The 3M Add-On Terminal 4220P 400-Pair is an outdoor enclosure designed to be mounted on the side of an ™ existing cross-connect cabinet to provide additional cross-connect capacity without having to retrofit or replace the existing cabinet. The add-on terminal comes in two colors, has a powder-coated steel housing and is supplied with Self-Strip Block 4320 or 3M Quick Connect System (QCS) 2810 Blocks.
  • Page 4: Tools Required

    Carefully follow safety, health and environmental information given on product label or the Materials Safety Data Sheet (MSDS). Installation site should facilitate construction, safety, installation, and maintenance. The side of the cabinet to which the 3M Add-On Terminal Kit 4220P will be installed should provide sufficient ™ clearance for future access. 4.0 Kit Contents Self-Strip Block ™...
  • Page 5 Note: Trough contains two pre-installed cable ties Note: Visually inspect all components. If any component is missing or appears damaged, do not install. Call 3M customer service at 1-800-426-8688 for a replacement product. Bonding Kit for 40-Type Cabinet ™ Note: For non-pivot 40-type frames, use accessory bonding kit.
  • Page 6 40-type cabinet non-pivot frame 40-type cabinet pivot frame 78-8135-5992-5-B...
  • Page 7: Add-On Terminal 4220P 400-Pair Installation

    Remove all ground wires and protect face of cross- connect frame. 5.0 3M Add-On Terminal 4220P 400-Pair Installation ™ Remove door assembly. Remove 3M Self-Strip Block or 3M Quick Connect System (QCS) 2810 Block Frame from 4220P Add-On ™ ™ Terminal Kit. 78-8135-5992-5-B...
  • Page 8 Left-mount 3" jumper openings port openings Use template supplied with 3M Add-On Cabinet 4220P 400-Pair Kit to mark mounting and cable port holes. ™ Note: Align the bottom line where the base is connected to the upper cabinet housing. 78-8135-5992-5-B...
  • Page 9 Install bolts and nuts to secure the 3M Add-On Terminal 4220P 400-Pair to the side of the cabinet and tighten. ™ Thread the 3M Self Strip Block tails from the frame through the openings for the splice chamber and secure the ™...
  • Page 10: Jumper Trough Installation

    6.0 3M Jumper Trough Installation ™ Center template between ground plate Center template between bolts on front plate Bolts Bolts Center template for trough over top frame area to be cut away. 1 1/2" Drill 1 1/2" hole in the face plate of cabinet using 1 1/2" hole saw to create an entrance hole for the reciprocating saw.
  • Page 11 Using a reciprocating saw, cut out as much of the portion of the support bar as possible for trough to fit in. Opening in top frame area Remove metal plate on top frame area to allow for trough insertion. 78-8135-5992-5-B...
  • Page 12 Grind away any sharp edges with grinder. Note: If use of accessory bonding kit is necessary, install it at this time. Refer to the 3M Bonding Kit for 40-type ™ cabinets instructions. Cut rubber mastic supplied and install to cover up sharp edges.
  • Page 13 Rubber mastic installed. 2 screws 2 screws Remove 4 screws from bottom of each jumper run (2 each). 78-8135-5992-5-B...
  • Page 14 Tighten cable ties to close the trough opening for ease of installation. 6.10 Install trough through the front opening. Cut the cable ties to allow the trough to expand to fill the hole, and pull out the sliding shelves to meet the side walls of the cabinet. 78-8135-5992-5-B...
  • Page 15 6.11 Install the self-tapping screws and replace gravel in the cabinet. 6.12 Replace and secure bolts in front access panel. 78-8135-5992-5-B...
  • Page 16: Accessories

    Warranty; Limited Remedy; Limited Liability. This product will be free from defects in material and manufacture for a period of one (1) year from the time of purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.