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AlpicAir ATI-53HPDC1D Installation Manual

AlpicAir ATI-53HPDC1D Installation Manual

Middle static pressure duct type air conditioner
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Summary of Contents for AlpicAir ATI-53HPDC1D

  • Page 1 ATI-53HPDC1D ATI-71HPDC1C ATI-105HPDC3C ATI-140HPDC3C ATI-180HPDC3C...
  • Page 2 Table of Contents Installation Manual Safety Precautions ........Accessories ............ Indoor Unit Installation Indoor Unit Installation ............Indoor Unit Parts ........Indoor Unit Installation Instructions ..10 Outdoor Unit Installation ......Outdoor Unit Installation Instructions ..15 Outdoor Unit Types and Specifications ..
  • Page 3 Refrigerant Piping Connection ....... Notes on Pipe Length and Elevation ....20 Refrigerant Piping Connection Instructions ...22 Wiring ..........Outdoor Unit Wiring ....Indoor Unit Wiring ..... Power Specifications ....Air Evacuation ..........Evacuation Instructions ........ Note on Adding Refrigerant .......
  • Page 4 Safety Precautions Read Safety Precautions Before Installation Incorrect installation due to ignoring instructions can cause serious damage or injury. The seriousness of potential damage or injuries is classified as either a WARNING or CAUTION. Failure to observe a warning may result in death. The appliance must be installed in accordance with national regulations.
  • Page 5 WARNING 11. If the supply cord is damaged, it must be replaced by the manufacturer,its service agent or similarly quali ed persons in order to avoid a hazard. 12. The appliance shall be installed in accordance with national wiring regulations. 13.
  • Page 6 Cautions for using R32/R290 refrigerant Installation (Space) - That the installation of pipe-work shall be kept to a minimum. - That pipe-work shall be protected from physical damage. - That compliance with national gas regulations shall be observed. - That mechanical connections shall be accessible for maintenance purposes. - In cases that require mechanical ventilation, ventilation openings shall be kept clear of obstruction.
  • Page 7 Max Refrigerant Charge (kg) Table.1-1 Installation Refrigerant LFL(kg/m ) Floor Area (m ) Height H0(m) Type 0.68 0.90 1.08 1.32 1.53 1.87 2.41 0.306 1.14 1.51 1.80 2.20 2.54 3.12 4.02 2.05 2.71 3.24 3.97 4.58 5.61 7.24 2.50 3.31 3.96 4.85 5.60...
  • Page 8 Explanation of symbols displayed on the indoor unit or outdoor unia (applicable to the unit adopts R32/R290 Refrigerant only): This symbol shows that this appliance uses a ammable refrigerant. If the WARNING refrigerant is leaked and exposed to an external ignition source, there is a risk of re.
  • Page 9 Accessories The air conditioning system comes with the following accessories. Use all of the installation parts and accessories to install the air conditioner. Improper installation may result in water leakage, electrical shock and re, or equipment failure. NAME SHAPE QUANTITY Soundproof / insulation sheath Tubing &...
  • Page 10: Indoor Unit Installation Indoor Unit Installation

    Indoor Unit Installation Indoor Unit Parts Air inlet Electric control cabinet Air filter(on some models) Drain hose Air outlet Refrigerant connecting pipe Fig. 3.1 Safety Precautions CAUTION WARNING • Securely install the indoor unit on a structure • Install the indoor and outdoor units, cables that can sustain its weight.
  • Page 12 3. Install hanging screw bolts. Wood Cut o the roof beam. Place the wood mounting across the roof beam, then install the hanging screw bolts.(See Fig.3.4) Strengthen the point at which the cut was made. Consolidate the roof beam. Wood mounting 4.
  • Page 14 Step 5: Fresh air duct installation Dimension : Duct joint for fresh air MODLE 18-60 Ø125mm(4.92”) Ø160mm(6.3”) Fig. 3.14 Step 6: Motor and drain pump maintenance (the rear ventilated panel is used as an example) Motor maintenance: Take o the ventilated panel. Take o the blower housing.
  • Page 15 Outdoor Unit Installation The area must be free of combustible gases √  Outdoor Unit Installation Instructions and chemicals. The pipe length between the outdoor and √  Step 1: Select installation location. indoor unit may not exceed the maximum The outdoor unit should be installed in the allowable pipe length.
  • Page 17 2. Insert the drain joint into the hole in the base NOTE: The minimum distance between the pan of the unit. outdoor unit and walls described in the installation guide does not apply to airtight 3. Rotate the drain joint 90° until it clicks in place rooms.
  • Page 18: Drainpipe Installation

    Drainpipe Installation The drainpipe is used to drain water away from NOTE ON DRAINPIPE INSTALLATION the unit. Improper installation may cause unit When using an extended drainpipe, • and property damage. tightenthe indoor connection with an additionalprotection tube. This prevents CAUTION it from pulling loose.
  • Page 19 Units with a pump. 3. Using a 65-mm (2.5”) core drill, drill a hole in the wall. Make sure that the hole is drilled at 1. Remove the test cover. a slight downward angle, so that the outdoor Fill the water pan with 2 liters of water. end of the hole is lower than the indoor end by about 12mm (0.5”).
  • Page 20 (kW)
  • Page 21 CAUTION CAUTION Oil traps If the outdoor unit is installed higher than • the indoor unit: If the indoor unit is installed higher than the outdoor unit: -It is recommended that vertical suction risers not be upsized. Proper oil return to -If oil flows back into the outdoor unit’s the compressor should be maintained with compressor, this might cause liquid...
  • Page 23 8. Remove the flaring tool and flare form, Step 3: Flare pipe ends then inspect the end of the pipe for cracks Proper flaring is essential to achieve an airtight seal. and even flaring. 1. After removing burrs from cut pipe, seal the ends with PVC tape to prevent foreign Step 4: Connect pipes materials from entering the pipe.
  • Page 24 CAUTION Ensure to wrap insulation around the • piping. Direct contact with the bare piping may result in burns or frostbite. Make sure the pipe is properly connected. • Over tightening may damage the bell mouth and under tightening may lead to leakage.
  • Page 25 Wiring To prevent distortion when the compressor starts Safety Precautions (you can nd the unit’s power information on WARNING the rating sticker): • The unit must be connected to the main Disconnect the power supply before • outlet. Normally, the power supply must working on the unit.
  • Page 26 Table 7.2: Other World Regions Indoor Unit Wiring Rated Current of Nominal Cross-Sectional 1. Prepare the cable for connection. Appliance (A) Area (mm²) a. Using wire strippers, strip the rubber jacket 0.75 from both ends of the signal cable to reveal ≤...
  • Page 27 CAUTION While connecting the wires, please strictly • - Press “CONFIRM”. The air conditioning follow the wiring diagram. unit will then start the fan for air ow The refrigerant circuit can become very • automatic adjustment. hot. Keep the interconnection cable away from the copper tube.
  • Page 30 Air Evacuation 4. Turn on the vacuum pump to evacuate the Safety Precautions system. 5. Run the vacuum for at least 15 minutes, or CAUTION until the Compound Meter reads -76cmHG (-1x105Pa). Use a vacuum pump with a gauge reading •...
  • Page 31 Note On Adding Refrigerant CAUTION • Refrigerant charging must be performed after wiring, vacuuming, and the leak testing. • DO NOT exceed the maximum allowable quantity of refrigerant or overcharge the system. Doing so can damage the unit or impact it’s functioning. •...
  • Page 32 Test Run f. Check to see that the drainage system is Before Test Run unimpeded and draining smoothly. A test run must be performed after the entire g. Ensure there is no vibration or abnormal system has been completely installed. Confirm noise during operation.
  • Page 33 European Disposal Guidelines Users in European Countries may be required to properly dispose of this unit. This appliance contains refrigerant and other potentially hazardous materials. When disposing of this appliance, the law requires special collection and treatment. DO NOT dispose of this product as household waste or unsorted municipal waste.
  • Page 34 Information Servicing (Required for the units adopt R32/R290 Refrigerant only) 1. Checks to the area Prior to beginning work on systems containing flammable refrigerants, safety checks are necessary to ensure that the risk of ignition is minimised. For repair to the refrigerating system, the following precautions shall be complied with prior to conducting work on the system.
  • Page 35 the charge size is in accordance with the room size within which the refrigerant containing  parts are installed; the ventilation machinery and outlets are operating adequately and are not obstructed;   if an indirect refrigerating circuit is being used, the secondary circuits shall be checked for the presence of refrigerant;...
  • Page 36 11. Repair to intrinsically safe components Do not apply any permanent inductive or capacitance loads to the circuit without ensuring that this will not exceed the permissible voltage and current permitted for the equipment in use. Intrinscially safe components are the only types that can be worked on while live in the presence of a flammable atmosphere.
  • Page 37 When the final OFN charge is used, the system shall be vented down to atmospheric pressure to enable work to take place. This operation is absolutely vital if brazing operations on the pipe-work are to take place. Ensure that the outlet for the vacuum pump is not closed to any ignition sources and there is ventilation available.
  • Page 38 18. Labelling Equipment shall be labelled stating that it has been de-commissioned and emptied of refrigerant. The label shall be dated and signed. Ensure that there are labels on the equipment stating the equipment contains flammable refrigerant. 19. Recovery When removing refrigerant from a system, either for service or decommissioning, it is recommended good practice that all refrigerants are removed safely.
  • Page 40 The design and speci cations are subject to change without prior notice for product improvement. Consult with the sales agency or manufacturer for details. Any updates to the manual will be uploaded to the service website, please check for the latest version.

This manual is also suitable for:

Ati-71hpdc1cAti-105hpdc3cAti-140hpdc3cAti-180hpdc3c