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Summary of Contents for MetalMaster SJM-2.5
- Page 1 OPERATION MANUAL Models. SJM-2.5, SJM-4.0 Order Code S636, Order Code S637 Edition No : SJM-2.5,4.0-1 Date of Issue : 09/2020...
- Page 2 This manual is only for your reference. Owing to the continuous improvement of the Metalmaster machine, changes may be made at any time without obligation or notice. Please ensure the local voltage is the same as listed on the specification plate before operating any electric machine.
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Page 3: Table Of Contents
C O N T E N T S: 1. GENERAL MACHINE INFORMATION 1.1 Specifications.............. 4 1.2 Standard Equipment..........4 1.3 Identification.............. 5 1.4 SJM-2.5 Dimensions..........6 1.5 SJM-4.0 Dimensions..........7 2. IMPORTANT INFORMATION 2.1 Safety Requirements..........9 2.2 Safety Features of the Machine......11 2.3 Lifting Instructions............ -
Page 4: Specifications
Nett Weight (kg) 1.2 ACCESSORIES INCLUDED Roving foot pedal control Adjustable depth guide Spanner SJM-2.5 Roll Sets: 1 set of S1 Cutting Rolls 1 set of S2 Criming Rolls 1 set of S3 Wiring Rolls 1 set of S4 Necking Rolls SJM-4.0 Roll Sets:... -
Page 5: Identification
OPERATION MANUAL 1.3 IDENTIFICATION Main Body Roving Foot Pedal Emergency Stop Button Forward & Reverse Pedals ON Switch Bottom Roll Horizontal Adjustment OFF Switch Material Guide Power ON Light Rolls Isolating Switch Top Roll Vertical Adjustment... -
Page 6: Sjm-2.5 Dimensions
OPERATION MANUAL 1.4 SJM-2.5 DIMENSIONS... -
Page 7: Sjm-4.0 Dimensions
OPERATION MANUAL 1.5 SJM-4.0 DIMENSIONS... - Page 8 OPERATION MANUAL 2.1 GENERAL METALWORKING MACHINE SAFETY DO NOT use this machine unless you have read this manual or have been instructed in the use of this machine in its safe use and operation WARNING This manual provides safety instructions on the proper setup, operation, maintenance, and service of this machine.
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Page 9: Important Information 2.1 Safety Requirements
OPERATION MANUAL 2.1 GENERAL METALWORKING MACHINE SAFETY Cont. Ensure that keys and adjusting wrenches have been removed from the machine before turning on the power. Appropriate storage for tooling should be provided. Ensure that all cutting tools and blades are clean and sharp. They should be able to cut freely without being forced. - Page 10 OPERATION MANUAL 2.1 GENERAL METALWORKING MACHINE SAFETY Cont. HAZARDS ASSOCIATED WITH MACHINES include, but are not limited to: • Being struck by ejected parts of the machinery • Being struck by material ejected from the machinery • Contact or entanglement with the machinery •...
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Page 11: Safety Features Of The Machine
OPERATION MANUAL DO NOT use this machine unless you have been instructed in its safe use and operation and have read and understood this manual Safety glasses must be worn when Long and loose hair must be contained operating this equipment when operating this equipment. -
Page 12: Lifting Instructions
OPERATION MANUAL 2.3 LIFTING INSTRUCTIONS On the day that the machine arrives, make sure that a crane with sufficient capacity is available to unload the machine from the vehicle. Ensure access to the chosen site is clear and that doors and ceilings are sufficiently high and wide enough to receive the machine. -
Page 13: Setup
It is recommended that the machine is anchored to the floor to prevent tipping or shifting. It also reduces vibration that may occur during operation. Machine Mounting Options Although it is not required Metalmaster recommends that you secure your machine to the floor. Masonry anchors with bolts are the best way to anchor machinery, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. -
Page 14: Leveling The Machine
OPERATION MANUAL 3.3 MACHINE LEVELING To set your machine up so that it operates to optimum performance, apply the following procedure After your machine has been anchored to a concrete slab floor, it then needs to be leveled. Loosen the hold down bolts and place a level on the surface of the working table. Metal shims need to be placed under corner of the base of the machine until level. -
Page 15: Full Load Current Rating
OPERATION MANUAL 3.5 FULL-LOAD CURRENT RATING The full-load current rating is the amperage a machine draws when running at 100% of the out- put power. Where machines have more than one motor, the full load current is the amperage drawn by the largest motor or a total of all the motors and electrical devices that might operate at one time during normal operations. -
Page 16: Operation
OPERATION MANUAL 4. OPERATION This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. -
Page 17: Changing The Rolls
A variety of roll sets are available for various applications that can be done on this machine. The first process that needs to be done is the selection of the roll set required, from the table below. (Fig.4.5) Standard Roll Sets SJM-2.5 Standard Roll Sets SJM-4.0 .4.5 Once the roll set has been chosen then they need to be fitted to the machine. -
Page 18: Rolls Alignment
OPERATION MANUAL 4.3 ROLLS ALIGNMENT Before operations, and whenever you change the roll sets, always make sure the rolls are aligned to ensure properly formed beads. (Fig.4.7) Not Aligned To align the mandrels, 1. Lower the upper roll until it almost touches the lower roll. -
Page 19: Maintenance
OPERATION MANUAL 5. MAINTENANCE 5.1 SCHEDULE For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in the maintenance section. Daily Check • Loose mounting bolts. • Worn or damaged wires. • Check/adjust lubrication. •... -
Page 20: Troubleshooting
OPERATION MANUAL 5.2 TROUBLESHOOTING Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts then follow the procedure in beginning of the spare parts section or if additional help with a procedure is required, then contact you distributor. Note: Make sure you have the model of the machine, serial number,and manufacture date before calling. -
Page 21: Spare Parts
CONTENTS Wiring Diagram............22 SJM-2.5 Cabinet Diagram........23 SJM-2.5 Spare Parts Diagram........ 24 SJM-2.5 Spare Parts List.......... 25 SJM-4.0 Cabinet Diagram........26 SJM-4.0 Spare Parts Diagram........ 27 SJM-4.0 Spare Parts List.......... 28... -
Page 22: Wiring Diagram
OPERATION MANUAL ELECTRICAL DIAGRAM... -
Page 23: Sjm-2.5 Cabinet Diagram
OPERATION MANUAL SJM-2.5 CABINET SPARE PARTS DIAGRAM... -
Page 24: Sjm-2.5 Spare Parts Diagram
OPERATION MANUAL SJM-2.5 SPARE PARTS DIAGRAM... -
Page 25: Sjm-2.5 Spare Parts List
OPERATION MANUAL SJM-2.5 SPARE PARTS LIST ITEM DESCRIPTION QTY. ITEM DESCRIPTION QTY. BASE TRANSFER PIPE LEFT COVER BLOCK HANDLE ADJUSTING HANDLE SCREW SCREW M20X60 SAFETY LOCK FLAT KEY 14X36 KNOB NUT M20 RIGHT COVER OIL CUP M8 SCREW M16 OIL BOX... -
Page 26: Sjm-4.0 Cabinet Diagram
OPERATION MANUAL SJM-4.0 CABINET DIAGRAM... -
Page 27: Sjm-4.0 Spare Parts Diagram
OPERATION MANUAL SJM-4.0 SPARE PARTS DIAGRAM... -
Page 28: Sjm-4.0 Spare Parts List
OPERATION MANUAL SJM-4.0 SPARE PARTS LIST ITEM DESCRIPTION QTY. ITEM DESCRIPTION QTY. BASE TRANSFER PIPE LEFT COVER BLOCK HANDLE ADJUSTING HANDLE SCREW SCREW M20X60 SAFETY LOCK FLAT KEY 14X36 KNOB NUT M20 RIGHT COVER OIL CUP M8 SCREW M16 OIL BOX OIL CUP 8 LOWER SHAFT BOLT... -
Page 29: Risk Assessment Sheets
General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used. - Page 30 Swage & Jenny Machine Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Maintenance. 11. Work area hazards. Make sure the Swage & Jenny is Keep the area around the turned off and disconnect from the main power Swage &...
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