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MetalMaster PB-422L Operation Manual

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Instructions Manual for PB-422L (S576)
22/07/2019
HYDRAULIC NC PANBRAKE
OPERATION MANUAL
Models.
PB-422L, PB-820L
Order Code S576, Order Code S583
Edition No
: PB-422,820 - 1
Date of Issue
: 07/2019

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Summary of Contents for MetalMaster PB-422L

  • Page 1 Instructions Manual for PB-422L (S576) 22/07/2019 HYDRAULIC NC PANBRAKE OPERATION MANUAL Models. PB-422L, PB-820L Order Code S576, Order Code S583 Edition No : PB-422,820 - 1 Date of Issue : 07/2019...
  • Page 2 This manual is only for your reference. Owing to the continuous improvement of these Metalmaster machine, changes may be made at any time without obligation or notice. Please ensure the local voltage is the same as listed on the specification plate before operating any electric machine.

  • Page 3: Table Of Contents

    Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL C O N T E N T S: 1. GENERAL MACHINE INFORMATION 1.1 Specifications............... 4 1.2 Accessories....t..........4 1.3 Identification..............5 2. IMPORTANT INFORMATION 2.1 General Safety Requirements........ 6 2.2 Safety Specific To Panbrakes........9 2.3 Lifting Instructions.............

  • Page 4: Specifications

    Manual NOTE: The above specifications were current at the time this manual was published, but be- cause of our policy of continuous improvement, Metalmaster reserves the right to change specifications at any time and without prior notice, without incurring obligations...

  • Page 5: Identification

    Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL 1.3 IDENTIFICATION Clamping Beam Mobile Foot Control Folding Apron Electrical Cabinet Box Fingers Angle Table Clamping Ram Hydraulic Oil Tank...

  • Page 6: Important Information 2.1 General Safety Requirements

    Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL 2.1 GENERAL METALWORKING MACHINE SAFE PRACTICES DO NOT use this machine unless you have read this manual or have been instructed in the use of this machine in its safe use and operation...
  • Page 7 Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL 2.1 GENERAL METALWORKING MACHINE SAFE PRACTICES Cont.  Ensure that keys and adjusting wrenches have been removed from the machine before turning on the power. Appropriate storage for tooling should be provided.
  • Page 8 Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL 2.1 GENERAL METALWORKING MACHINE SAFE PRACTICES Cont. HAZARDS ASSOCIATED WITH MACHINES include, but are not limited to: • Being struck by ejected parts of the machinery • Being struck by material ejected from the machinery •...

  • Page 9: Safety Specific To Panbrakes

    Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL 2.2 SAFETY SPECIFIC TO PANBRAKES DO NOT use this machine unless you have been instructed in its safe use and operation or have read and understood this manual. PERSONAL PROTECTIVE EQUIPMENT Safety glasses must be...

  • Page 10: Lifting Instructions

    Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL 2.3 LIFTING INSTRUCTIONS On the day that the machine arrives, make sure that a crane with sufficient capacity is available to unload the machine from the vehicle. Ensure access to the chosen site is clear and that doors and ceilings are sufficiently high and wide enough to receive the machine.

  • Page 11: Setup

    Metalmaster advise to avoid chlorine based solvents, such as acetone or brake parts cleaner, as they will damage painted surfaces and strip metal should they come in contact. Always follow the manufacturer’s instructions when using any type of cleaning product.

  • Page 12: Machine Leveling

    Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL In some case a suitable foundation may not be available and a new one may need to be prepared. The foundation should be concrete approximately 200mm thick with pockets left clear for the hold down bolts. The hold down bolts can be “L”...

  • Page 13: Electrical Installation

    Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL 3.4 ELECTRICAL INSTALLATION Place the machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure there is access to a means of disconnecting the power source.

  • Page 14: Attaching The Accessories

    Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL 3.6 ATTACHING THE ACCESSORIES Before the machine is operated the accessories need to be assembled and mounted onto the machine. The following accessories need to be fitted NOTE: the machine must not be used unless the safety guards have been installed correctly.

  • Page 15: Operation

    Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL 4. OPERATION 4.1 SETTING THE CLAMP GAP lamp Finger Before operating the machine the clamp gap needs be set to match the material thickness The Clamp gap must be set to a minimum of 1.5 x material thickness.

  • Page 16: Operating Controls

    Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL 4.2 OPERATING CONTROLS The controls for the machine are situated on the roving foot pedal 1.` Power Button: Switches the electrical circuit on 2. Yoto Controller: Programs the operation (See 4.2 Controller Operation).

  • Page 17: Controller Operation

    Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL 4.3 CONTROLLER OPERATION SETTING BENDING ANGLE VALUE (For Auto mode bending,) NOTE: The set value (SV) is not the angle in degrees it will bend, it is just a reference number, that the bending beam will go to repeatedly. The angle will change due to spring-back of the work piece depending on material type, thickness and length.
  • Page 18 Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL 4.3 CONTROLLER OPERATION Cont. MANUAL BENDING NOTE: You can use the PV display to show you the position you have bent to in manual This can be used to repeat a bend on following manual bent pieces the same size”...

  • Page 19: Start Up

    Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL 4.4 START UP a. Check that the electrical supply has been connected. b. Check that the hydraulic tank has been filled with hydraulic oil. c. Ensure that the emergency stop button is in the released position.

  • Page 20: Changing The Hydraulic Oil

    22/07/2019 OPERATION MANUAL 5.2 CHANGING THE HYDRAULIC OIL The efficiency of the Metalmaster machine relies on the hydraulic system being well maintained All precautions must be taken to keep the hydraulic system clean at all times. To change the oil 1.

  • Page 21: Troubleshooting

    Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL 5.3 TROUBLE SHOOTING If the machine develops a problem, review the trouble shooting section below to find a fix for the problem. If the problem cannot be solved then contact your dealer for help or to book a service engineer.

  • Page 22: Spare Parts

    Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL SPARE PARTS SECTION The following section covers the spare parts diagrams and lists that were current at the time this manual was originally printed. Due to continuous improvements of the machine, changes may be made at any time without notification.
  • Page 23 Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL ELECTRICAL DIAGRAM...
  • Page 24 Instructions Manual for PB-422L (S576) 22/07/2019 OPERATION MANUAL HYDRAULIC DIAGRAM...

  • Page 25: Risk Assessment

    Instructions Manual for PB-422L (S576) 22/07/2019 General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used.
  • Page 26 Instructions Manual for PB-422L (S576) 22/07/2019 Hydraulic Panbrake Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Maintenance. 11. Overloading Panbrake. Make sure the Panbrake is turned Do not exceed the rated off and disconnect from the main power supply capacity of the machine.
  • Page 27 Instructions Manual for PB-422L (S576) 22/07/2019...

This manual is also suitable for:

Pb-820l

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