Related Manuals for MetalMaster PB-440/T
Summary of Contents for MetalMaster PB-440/T
- Page 1 USER MANUAL HYDRAULIC PANBRAKE Machine Types: PB-440/T PB-825A PB-830A/T PB-1030T PB-860T EDITION NO PB-REV1 SECTION : DATE OF ISSUE : SEPTEMBER 2015 PAGE...
- Page 2 OPERATING MANUAL QUALITY CERTIFICATE This Metalmaster machine is in conformity with the norms, machine directive (89/392/ CE,91/368 EEC) MACHINE HYDRAULIC PANBRAKE MODEL NO. SERIAL NO. DATE OF MANF. Distributed by www.machineryhouse.co.nz Date 2016-04-22 Note: This manual is only for your reference. Owing to the continuous improvement of the machine, changes may be made at any time without obligation or notice.
- Page 3 OPERATING MANUAL MACHINE TYPE DESCRIPTION Standard Supply Controller Backside Backgauge Hydraulic Accessories Voltage Safety Adjustment Block 415V 1-NC89 Manual Jinhai 2-NC Easy Touch NOTE: In order to see the type and model of the machine, please see the specification plate. Usually found on the back of the machine. See example (Fig.1) Fig.1...
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Page 4: Table Of Contents
OPERATING MANUAL C O N T E N T S: 1. GENERAL MACHINE INFORMATION 1.1. Specifications...............4 1.2. Standard Equipment...........4 1.3. Overall Drawings............5 2. IMPORTANT INFORMATION 2.1 Safety Requirements............6 2.2 Lifting Instructions............8 3. INSTALLATION 3.1 Base Foundation and Securing Points.......9 3.2 Machine Leveling............10 3.3 Checking the Power Supply........10 4. -
Page 5: General Machine Information
Foot switch and control panel The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, Metalmaster reserves the right to change specifications at any time and without prior notice, without incurring obligations. -
Page 6: Overall Drawings
OPERATING MANUAL 1.3 Overall Drawings... -
Page 7: Important Information
OPERATING MANUAL 2. IMPORTANT INFORMATION 2.1 SAFETY REQUIREMENTS The purpose of the safety section of this manual is to inform operators and maintenance personnel of the precautions to be taken while operating or servicing the machine. The following are a few basic guidelines to follow, but as with any type of machinery good judg- ment and a safe attitude should be applied at all times. - Page 8 OPERATING MANUAL 2.1 SAFETY REQUIREMENTS DO NOT Do not use faulty equipment. Immediately report suspect machinery. Do not use a panbrake for bending metal that is beyond its capacity for thickness, or type. Do not attempt to bend rod, wire, strap or spring steel sheets. Do not remove the guards in front of the machine under any circumstances while the machine is in an operational mode.
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Page 9: Lifting Instructions
50% of load weight. (Fig.2.1). When the slings are at a 90° angle then each sling will carry the equivalent of 75% of the load weight on each sling. (Fig 2.2) Note! Metalmaster recommend not to exceed 90° angle Fig 2.1. Fig. 2.3... -
Page 10: Installation
OPERATING MANUAL 3. INSTALLATION The machine is delivered in complete assembled execution. It must be leveled and firmly stationed on the floor where it is to be used, according to the Installation Diagram attached. Indoor installation and a dry working environment without danger of fire and explosion is necessary. -
Page 11: Machine Leveling
Fig. 3.1 3.3 Checking The Power Supply METALMASTER machines are supplied wired ready to run. Check the specification plate on the machine to confirm the correct voltage of the power supply. The machine must be connected to the power by a qualified and licensed electrician. Warranty could be voided if it is found that the connection was not carried out by a qualified electrician. -
Page 12: Machine Setup
OPERATING MANUAL 4. MACHINE SETUP 4.1 Setting The Clamp Gap Before operating the machine the clamp gap needs to be set to match the material thickness The Clamp gap must be set to a minimum of 1.5 x material thickness. Example: If the material that is to be bent is 4mm then the clamp gap must be set to a minimum of 6mm. -
Page 13: Maintenance And Inspection
OPERATING MANUAL 5. MAINTENANCE AND INSPECTION 5.1 Type and frequency of Inspections Inspection Frequency Responsible Lubrication of all grease See Lubrication points Operator points (Section 5.2) Lubrication of clamp fingers Daily Operator and machine surfaces Guards for physical damage Daily Operator Machine fixing bolts against Weekly... -
Page 14: Lubrication Points
OPERATING MANUAL 5.2 Lubrication Points GREASE POINTS X 2 EVERY 8HRS GREASE POINTS X 2 EVERY 8HRS GREASE POINTS X 2 EVERY 8HRS GREASE POINTS X 2 EVERY 8HRS... -
Page 15: Changing Oil
OPERATING MANUAL 5.3 Changing Oil The efficiency of the Metalmaster machine relies on the hydraulic system being well maintained All precautions must be taken to keep the hydraulic system clean at all times. Cover Oil Level Indicator 1. Remove the oil tank cover after pulling out the screws 2. -
Page 16: Changing The Filter
OPERATING MANUAL 5.4 Changing the Filter 1. Remove the cover on the oil tank after loosening and removing the screws. 2. Remove the old filter from its place inside the oil tank by turning in a clock wise direction. 3. Fix the new filter into its place by turning it in counter clock wise direction. Note ! The suction filter element must be cleaned after first 200 hours of use, and then every 1000 working hours. -
Page 17: Troubleshooting
OPERATING MANUAL 5.5 Troubleshooting PROBLEM POSSIBLE CAUSES CORRECTION 1. Clamp setting wrong for Re-adjust cam settings the material thickness. Material bend is uneven Adjust pan clearance 2. Finger edges are uneven Adjust fingers Panbrake Clamp does not Pressure relief valve is * Clean valve blocked work... -
Page 18: Storage
OPERATING MANUAL 5.6 Storage In cases where the machine is not to be used for a long period of time, the following precautions must be taken: Disconnect electrical supply to the machine, and place a disconnect tag on the electric panel as a reminder for future use. -
Page 19: Appendix
OPERATING MANUAL APPENDIX A. Spare Parts List HYDRAULIC RAM CYLINDER ARM Name Specification Dust Seal ADA 17-0450-N90 Seal U321 45.53.8 Seal WRI45 O Ring G70 O-RING 69.4x3.1 Seal KDAS 070-058 O Ring G35 O-RING 34.4x3.1... - Page 20 OPERATING MANUAL Top Hydraulic Cylinder and Seal Name Specification Seal KDAS 140-115 O Ring G35 O-RING 35.4x3.1 Seal U321 70 78.8 Seal WRI 70 O Ring G135 O-RING 134.4x3.1...
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Page 21: Hydraulic Circuit Diagram
OPERATING MANUAL B. Hydraulic Circuit Diagram... -
Page 22: Nc89 Electric Circuit Diagram
OPERATING MANUAL C. NC89 Electric Circuit Diagram... - Page 23 OPERATING MANUAL D. Ezy Touch Controller Electric Circuit Diagram...
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Page 24: Electrical Parts
OPERATING MANUAL E. Electrical Parts Item No. Name Model Specification Function Protector 3VE1015 2NU00 Motor overload 14-20A Main Motor Y132S-4 Pump start 4/5.5/7.5Kw FU1-FU5 Fuses RT18-32 Short circuit protecting Button KH-2022ER Emergency stop 250VA; 6A Stop Button KH-2022 Pump start Switch KH-3022-2 Auto-inch... -
Page 25: Modification For Loss Of Clamping Pressure
OPERATING MANUAL G. Modification For Loss Of Clamping Pressure. When clamping pressure is reduced or lost during operation causing the machine to become inactive use Re Clamp button on the side of the main control board.(Fig. G1) Fig. G1... - Page 27 Panbrake BANNER - Touch Screen Operation HOME page: This is the main page to access all the bending screens. WARNING: Please read the “Panbrake Hydraulic Clamp Manual” before clamping. Touch Screen: Touch any icon to navigate the controller or operate apron. PUMP ON: Press the PUMP ON icon to turn the pump on for any bending operations.
- Page 28 QUICK BEND: Press QUICK BEND icon to access this screen. WARNING: The apron will automatically bend up once the start button is pressed. Operation: Touching icon will change to which indicates bend is ON. Touching will bring up a screen for you to change the value. If desired you may change the DWELL TIME and OPEN HEIGHT. Once all values are correct press PROGRAM CONFIRM to load program (This will turn RED which means the program has been loaded).
- Page 29 PROGRAM MODIFICATION: Press the SET icon in PROGRAM LIST to access this screen. WARNING: The apron will automatically bend up once the start button is pressed. Operation: Press NAME to enter a name. To make BEND 01 bend to 90º Press ANGLE and enter 90.
- Page 30 General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used.
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Page 31: Risk Assessment Sheets
Hydraulic Panbrake Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Maintenance. 11. Overloading Panbrake. Make sure the Panbrake is turned Do not exceed the rated off and disconnect from the main power supply capacity of the machine.
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