MetalMaster PB-440A Operation Manual
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MetalMaster PB-440A Operation Manual

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Instructions Manual for PB-460 (S581B)
07/11/2019
HYDRAULIC PANBRAKE
OPERATION MANUAL
Models.
PB-440A/T, PB-825A
PB-830A/T, PB-860T, PB-1030T
Edition No
: HPB-01
Date of Issue
: 07/2016

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Summary of Contents for MetalMaster PB-440A

  • Page 1 Instructions Manual for PB-460 (S581B) 07/11/2019 HYDRAULIC PANBRAKE OPERATION MANUAL Models. PB-440A/T, PB-825A PB-830A/T, PB-860T, PB-1030T Edition No : HPB-01 Date of Issue : 07/2016...
  • Page 2 Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL MACHINE DETAILS MACHINE HYDRAULIC PANBRAKE MODEL NO. SERIAL NO. DATE OF MANF. Distributed by www.machineryhouse.co.nz Note: This manual is only for your reference. Owing to the continuous improvement of the machine, changes may be made at any time without obligation or notice. Please ensure the local voltage is the same as listed on the specification plate before operating this electric machine.

  • Page 3: Table Of Contents

    Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL C O N T E N T S: 1. GENERAL MACHINE INFORMATION 1.1 Specifications..............4 1.2 Standard Equipment............4 2. IMPORTANT INFORMATION 2.1 Safety Requirements............5 2.2 Features of the Machine..........7 2.3 Lifting Instructions............8 3. INSTALLATION 3.1 Base Foundation and Securing Points......9 3.2 Machine Leveling............10 3.3 Checking the Power Supply........10...

  • Page 4: General Machine Information 1.1 Specifications

    Foot switch and control panel The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, Metalmaster reserves the right to change specifications at any time and without prior notice, without incurring obligations.

  • Page 5: Important Information

    Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL 2. IMPORTANT INFORMATION 2.1 SAFETY REQUIREMENTS The purpose of the safety section of this manual is to inform operators and maintenance personnel of the precautions to be taken while operating or servicing the machine. The following are a few basic guidelines to follow, but as with any type of machinery good judg- ment and a safe attitude should be applied at all times.
  • Page 6 Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL 2.1 SAFETY REQUIREMENTS Cont. DO NOT Do not use faulty equipment. Immediately report suspect machinery. Do not use a panbrake for bending metal that is beyond its capacity for thickness, or type. Do not attempt to bend rod, wire, strap or spring steel sheets.

  • Page 7: Features Of The Machine

    Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL 2.2. FEATURES OF THE MACHINE: The electrical and hydraulic circuits of your machine are designed to allow operation with maximum safety. The following precautions are available on the machine for enhanced safety. The Emergency stop button (engaging type) is found on the foot switch control unit.

  • Page 8: Lifting Instructions

    When the slings are at a 90° angle then each sling will carry a load weight on each sling the equivalent to 75% of the weight of the machine. (Fig 2.2) Note! Metalmaster recommend not to exceed 90° angle Fig 2.1. Fig. 2.3...

  • Page 9: Installation

    Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL 3. INSTALLATION The machine must be leveled and firmly stationed on the floor where it is to be used, according to the Installation Diagram attached. The floor load, where the machine is to be installed, must be suitable for the weight of the ma- chine.

  • Page 10: Machine Leveling

    Fig. 3.1 3.3 CHECKING THE POWER SUPPLY METALMASTER machines are supplied wired ready to run. Check the specification plate on the machine to confirm the correct voltage of the power supply. The machine must be connected by a qualified and licensed electrician. Warranty could be voided if it is found that the connection was not carried out by a qualified electrician.

  • Page 11: Attaching The Accessories

    Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL 3.4 ATTACHING THE ACCESSORIES. q Bolt on the arms that support the back gauge. Ensure they are square to the table. (Fig 3.2) q Bolt on the apron safety guards (Fig 3.3) Fig.3.2 Fig.3.3 3.5 FILL THE HYDRAULIC OIL TANK.

  • Page 12: Commissioning

    Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL 4. COMMISSIONING 4.1. PREPARATION OF THE MACHINE. q Remove all wrapping and packing grease from the machine. q Check the machine for loose bolts. Tighten as required. q Inspect for oil leakage or loose fittings. q Grease all grease nipples.

  • Page 13: Machine Operation

    Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL 5. MACHINE OPERATION 5.1 SETTING THE CLAMP GAP Before operating the machine the clamp gap needs to be set to match the material thickness The Clamp gap must be set to a minimum of 1.5 x material thickness.

  • Page 14: Start Up

    Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL 5.2 START UP a. Check that the electrical supply has been connected. b. Check that the hydraulic tank has been filled with hydraulic oil. c. Ensure that the emergency stop button is in the released position. d.

  • Page 15: Nc89 Controller Operation

    Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL NC-89 Panbrake Controller Operation Arrow Clear Start Stop Manual Auto Emergency Stop Manual Bend Up / Down Angle SV: Desired programmed angle. Operation: Move Arrow to Angle SV, clear value, enter desired angle value. Example: 5 = 5º, and press .

  • Page 16: Banner - Touch Screen Operation

    Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL BANNER - Panbrake Touch Screen Operation HOME page: This is the main page to access all the bending screens Touch Screen: Touch any icon to navigate the controller or operate apron. PUMP ON: Press the PUMP ON icon to turn the pump on for any bending operations. MANUAL MODE: Press MANUAL MODE icon to access this screen.
  • Page 17 Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL QUICK BEND: Press QUICK BEND icon to access this screen. WARNING: The apron will automatically bend up once the start button is pressed. Operation: Touching icon will change to which indicates bend is ON. Touching will bring up a screen for you to change the value.
  • Page 18 Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL PROGRAM MODIFICATION: Press the SET icon in PROGRAM LIST to access this screen. WARNING: The apron will automatically bend up once the start button is pressed. Operation: Press NAME to enter a name. To make BEND 01 bend to 90º Press ANGLE and enter 90.

  • Page 19: Maintenance

    Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL 6. MAINTENANCE 6.1 TYPE AND FREQUENCY OF INSPECTIONS Inspection Frequency Responsible Lubrication of all grease See Lubrication points Operator points (Section 4.2) Lubrication of clamp fingers Daily Operator and machine surfaces Guards for physical damage Daily Operator Machine fixing bolts against...

  • Page 20: Lubrication Points

    Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL 6.2 LUBRICATION POINTS GREASE POINTS X 2 EVERY 8HRS GREASE POINTS X 2 EVERY 8HRS GREASE POINTS X 2 EVERY 8HRS GREASE POINTS X 2 EVERY 8HRS...

  • Page 21: Changing Oil

    Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL 6.3 CHANGING OIL The efficiency of the Metalmaster machine relies on the hydraulic system being well maintained All precautions must be taken to keep the hydraulic system clean at all times. Oil Level Indicator Cover 1.

  • Page 22: Troubleshooting

    Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL 6.5 TROUBLESHOOTING PROBLEM POSSIBLE CAUSES CORRECTION 1. Clamp setting wrong for Re-adjust cam settings the material thickness. Material bend is uneven Adjust pan clearance 2. Finger edges are uneven Adjust fingers No Clamping Pressure relief valve is * Clean valve blocked...

  • Page 23: Hydraulic Circuit

    Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL A. HYDRAULIC CIRCUIT DIAGRAM 1. Filter 2. Oil Pump 3. Motor 4. Pressure Regulator Control Valve 5. Shut Off Valve 6. Pressure Gauge 7. Drectional Control Valve 8. Drectional Control Valve 9. Apron Cylinder 10.

  • Page 24: Primary Electrical Circuit Diagram

    Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL B. PRIMARY ELECTRIC CIRCUIT DIAGRAM C. NC89 ELECTRIC CIRCUIT DIAGRAM...

  • Page 25: Ezy Touch Controller Electric Circuit Diagram

    Instructions Manual for PB-460 (S581B) 07/11/2019 OPERATION MANUAL D. EZY TOUCH CONTROLLER ELECTRIC CIRCUIT DIAGRAM...

  • Page 26: General Machinery Safety Instruction

    Instructions Manual for PB-460 (S581B) 07/11/2019 General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used.
  • Page 27 Instructions Manual for PB-460 (S581B) 07/11/2019 Hydraulic Panbrake Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Maintenance. 11. Overloading Panbrake. Make sure the Panbrake is turned Do not exceed the rated off and disconnect from the main power supply capacity of the machine.
  • Page 28 Instructions Manual for PB-460 (S581B) 07/11/2019...

This manual is also suitable for:

Pb-440tPb-825aPb-830aPb-830tPb-860tPb-1030t

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