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Picolo 0 synchronous control system Operating instructions Please take care of the operating instructions! 04/2016, TN: 2011448...
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Translation from the original German version. All other documents in different languages are translations of the original version. Subject to change without notice. All rights reserved in the event of registrati-on of patents, working models or design patents.
Table of contents Table of contents General ....................3 Information on the Assembly Manual .............. 3 Standards and guidelines ................. 3 Intended use ..................... 3 Foreseeable misuse ..................4 Warranty and liability ..................4 Customer Service - manufacturer..............5 Safety ....................6 General safety notices ..................
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Table of contents Waste disposal ................. 20 Scrapping ....................... 20 Disposal of electrical and electronic components........... 20...
General General Information on the Assembly Manual The contents structure is based on the life stages of the synchronous control system (hereinafter referred to as "device"). The manufacturer reserves the right to make changes to the technical data stated in this Assembly Manual. In individual cases they may deviate from the respective device version without the information being categorically changed or losing validity.
General If a direct or indirect hazard to personnel cannot be ruled out, additional measu- res (e.g. covers, barriers, etc.) must be taken in order to minimise the potential risk accordingly. The operator alone is liable for all damage arising from the non-intended use of the device.
The address to send the device to customer service can be found on the inside of the back page. If you have not purchased the device directly from elero, please contact the manufacturer of the machine or the supplier of the device.
Safety Safety General safety notices This Assembly Manual contains all safety notices that must be observed to avoid and prevent risks when working with the device in the individual life cycles. Safe use of the device is guaranteed when all the specified safety notices are adhered to. 2.1.1 Structure of the safety notices The safety notices in this document are identified with safety symbols and desig- ned in accordance with the SAFE principle.
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Safety The following table describes the symbols used in the present Assembly Manual, which are used for the graphic display of danger situations in connection with the symbol for the degree of risk. Symbol Meaning Risk of electrical voltage or electric shock: This symbol refers to risks associated with electrical currents.
Safety Safety principles The device is built according to state-of-the-art technology and the generally accepted safety standards. The device is safe to operate. During the design of the device, the fundamental requirements for health and safety were applied and provision was made for the appropriate legislation, industrial standards and regulations. The safety of the device is confirmed in the Declaration of Incorpo- ration.
Safety General duties of the operator R The operator is obliged to only operate the device in a fault-free and opera- tionally safe working condition. He must ensure that, in addition to the safety notices in the Assembly Manual, the generally accepted safety and accident prevention regulations, the specifications of DIN VDE 0100 and the provisi- ons on environment protection in the respective country of application, are observed and complied with.
Safety Safety notices on technical condition R The device must be checked before installation for damage and proper condition. R The operator is obliged to only operate the device in a fault-free and opera- tionally safe working condition. The technical condition must always comply with legal requirements.
Safety Safety instructions for operation R The operator of the device is obligated to ensure the safe and proper state of the device before the initial commissioning. R This is also necessary during the operation of the device at regular intervals determined by the operator.
General The device is intended for the synchronous control of two linear drives from the Picolo 0 series. The minimum path differences are controlled during moving. The two drives have internal non-adjustable stops as end positions. The end position is switched off by the device and not the drives.
Assembly Assembly WARNING Risk of injury by electrical current. Electric shock possible. • Electrical work must only be performed by an authorised electrician. WARNING Risk of life-threatening injury caused by faulty electrical connection. Electric shock possible. • Electrical work must only be performed by an authorised electrician. CAUTION Damage to the device through incorrect assembly • Observe the protection class.
Assembly The control system controls the speeds of the drives so that a minimum path difference arises. Between the two drives a position difference may occur, which is retained during synchronisation as the synchronisation is always controlled from the start position. The synchronisation is controlled depending on the start position with a typical precision of 0.5 mm.
Assembly 4.2.3 Shutdown variants CAUTION Damage to the device • The shutdown variants can only be adjusted when the device is in an idle state. The DIP switches for adjusting the operating modes are located in the inside of the device. To actuate the DIP switch carefully unlock the device housing at the side and remove.
Assembly The following shutdown variants can be set using the two DIP switches: Variants Symbol Meaning The two drives move synchronously (both DIP switches at "OFF"). When the end position is reached by a drive the second drives stops immediately (factory setting). The two drives move synchronously (DIP switch 1 at "OFF"...
Assembly For commissioning proceed as follows: Connect the two drives to the device according to the circuit diagram. Adjust the shutdown variants on the DIP switches. Adjust the position difference by moving drive 1 if the positioning of the two drives do not match.
Declaration of Incorporation Declaration of Incorporation The complete declaration of incorporation can be downloaded from our website: www.elero-linear.de/downloads.
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Waste disposal Waste disposal Scrapping When scrapping the device, adhere to the international, national and local rules and regulations valid at the time of scrapping. Ensure that material reusability, removal and separation of materials and sub- assemblies are also taken into consideration as there are also risks to the envi- ronment and health during recycling and disposal.
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