CHART Perma-Cyl 1000 Product Manual
Medical microbulk skid
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Summary of Contents for CHART Perma-Cyl 1000
- Page 1 Product Manual Perma-Cyl Medical MicroBulk Skid ® 1000/1500/2000/3000 Designed and Built by: Chart Inc. 1300 Airport Dr. Ball Ground, GA 30107 USA (800) 400-4683 Part Number 20918023 Rev. B © 2016 Chart Inc.
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Page 3: Table Of Contents
Product Manual - Perma-Cyl Medical MicroBulk Skid ® Contents Revision Log Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 General Product Highlights Product Advantages... -
Page 4: Revision Log
Table of Contents Product Manual - Perma-Cyl Medical MicroBulk Skid ® Revision Log Revision Level Date Description 09/30/2015 Original 03/07/2016 Major wording changes throughout manual, Update Form in Appendix 1, Update Drawing in Appendix 2, add Appendix 4, 5 & 6. -
Page 5: Preface
Product Manual - Perma-Cyl Medical MicroBulk Skid ® Preface General Product Advantages The Medical MicroBulk Skid is designed to store and • Drop-in solution where everything is cleaned and pre- deliver liquid oxygen or nitrogen to medical facilities The piped at the factory, eliminating the need for costly and skid is designed to accept Perma-Cyl MicroBulk Storage time consuming field medical piping... -
Page 6: Terms
Certification Part Number • Manufacturers literature on individual components Pressure Relief Valve (regulators, switches, excess flow valves) Pounds per Square Inch • Chart specification drawing D-20810866 PSIG Pounds per Square Inch (Gauge) Rupture Disc Terms Relief Valve Throughout this manual safety precautions will be designated... -
Page 7: Safety
General Warning! Before removing cylinder parts or loosening fittings, be sure that While Chart equipment is designed and built to the most all pressure has been released rigid standards, no piece of mechanical equipment can and the section has been ever be made 100% foolproof. -
Page 8: Oxygen Deficient Atmospheres
Chart for repair and re-certification. This can occur if the condition is reached by an immediate change of environment, or through the gradual depletion of... -
Page 9: Oxygen Enriched Atmospheres
Product Manual - Perma-Cyl Medical MicroBulk Skid Safety ® Oxygen Enriched Atmospheres Nitrogen and Argon An oxygen-enriched atmosphere occurs whenever the normal Nitrogen and argon (inert gases) are simple asphyxiates. oxygen content of air is allowed to rise above 23.5%. While Neither gas will support or sustain life and can produce oxygen is nonflammable, ignition of combustible materials immediate hazardous conditions through the displacement... -
Page 11: Introduction
Product Manual - Perma-Cyl Medical MicroBulk Skid ® Introduction Product Description Pre-Installation (see Appendix 4 Installation Checklist) Primary Manifold Note: At a minimum the site should be secured in accordance with the requirements of the Consists of one microbulk cryogenic main header running local jurisdiction. When there is no specific from the bulk storage tank. This header should have requirements, the site needs to meet the sufficient flow capacity for an average day's supply. -
Page 12: Initial Setup
Introduction Product Manual - Perma-Cyl Medical MicroBulk Skid ® • Install any extended fill assembly (if required) and connect to the bulk tank(s). The fill assembly should not be more than 25 feet from the tank and have a clear line of sight to the liquid level and pressure gauges, and clear access for the driver of the molecule provider. - Page 13 Product Manual - Perma-Cyl Medical MicroBulk Skid Introduction ® • Metal grating for the high pressure cylinders is shipped • A qualified electrician hired by the owner should tie in with the grating folded up and secured in place with tie the alarms from the medical facility alarm panel to the wraps (see Figure 5).
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Page 15: Installation
Product Manual - Perma-Cyl Medical MicroBulk Skid ® Installation Figure 9 - Final Line Pressure Manifolds Note: Installation and commissioning of this Medical MicroBulk Skid should be done by personnel qualified to meet the mandatory requirements of CGA M-1 or ASSE 6015. • Make sure all the valves are closed (Gas use valve on tank, see Appendix 6 Perma-Cyl Spec Drawings, all V-5s, V-1 and V-2) (see Figure 9). -
Page 16: System Pressure Testing
Installation Product Manual - Perma-Cyl Medical MicroBulk Skid ® • Recommend using pre-cleaned type L or type K hard • Complete connections to the MicroBulk source drawn copper seamless pipe meeting the requirements equipment upstream of the purge port with proper of ASTM B-819 to make this tie-in. -
Page 17: Tank Purging (Change Of Grade) And Filling Procedure
Product Manual - Perma-Cyl Medical MicroBulk Skid Installation ® Tank Purging (change of grade) and Filling Fill Perma-Cyl tank with product as indicated in the Tank Fill Table. Primarily use the bottom fill (V-5) on a Procedure FlexFill Piping Option tank. Make sure some product ™... -
Page 18: System Purging
Installation Product Manual - Perma-Cyl Medical MicroBulk Skid ® As the filling proceeds and the tank gets cooler, you • Open V-2, all V-5s, V-8 (refer to Figure 9) should be able to pinch off and, in some cases, close •... - Page 19 Product Manual - Perma-Cyl Medical MicroBulk Skid Installation ® • Slowly open gas use valve on tank (see Appendix 6 • Continue purging the entire system with the source gas. Perma-Cyl Spec Drawings). When purging with oxygen as the source gas, recommend using an oxygen analyzer at the purge port to verify when the purge is complete.
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Page 21: Alarms
Product Manual - Perma-Cyl Medical MicroBulk Skid ® Alarms The third party verifier shall confirm the status of all alarms Primary Tank LL Switch to the facility and note on their report. All alarms listed • After the tank has been purged and filled, open the panel below shall be available at time of installation. -
Page 22: Reserve Low
Alarms Product Manual - Perma-Cyl Medical MicroBulk Skid ® • Apply pressure back to switch by closing the purge valve (V-10) and opening valve V-1 and repeat the test until the desired reading is established. • If the switch settings have changed, insure that new labels are put on the switches and recorded on the appropriate installation documents Red set point... -
Page 23: Operation
• Re-verify the system regulators are set for customer conditions and any emergency conditions with the system required gas pressure, verify inlet/outlet pressure gauge (see Chart Medical MicroBulk training package). readings and adjust the bulk tank regulators as required to balance the system. -
Page 25: Illustration & Parts Listing
Product Manual - Perma-Cyl Medical MicroBulk Skid ® Illustration & Parts Listing Final Line Pressure Manifolds Illustration... -
Page 26: Parts Listing
Illustration & Parts Listing Product Manual - Perma-Cyl Medical MicroBulk Skid ® Parts Listing Oxygen Skid Parts Item Description Manufacturer HIGH PRESS SUPPLY ISO VALVE REGO 1/2" 9560CA MASTER VALVE HP9560CA HIGH PRESS SUPPLY REG ISO VALVE APOLLO 1/2" BALL VALVE W/UNION END 70-303-07-57 EXCESS FLOW VALVE FOR PS-1 SWAGELOK 1/4"... - Page 27 Product Manual - Perma-Cyl Medical MicroBulk Skid Illustration & Parts Listing ® Substitute Parts for Nitrogen Service Skids Item Description Manufacturer CV-1 HIGH PRESS BTL OUTLET CHECK VALVE WESTERN B-52 CGA580 1/2" A603CV 4-16 RV-3 MAIN GAS OUTLET RELIEF VALVE REGO 1/2 NPT 275 PSI PRV9434FP275 A&B...
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Page 29: Appendix 1 - Quality Control Form
Product Manual - Perma-Cyl Medical MicroBulk Skid ® Appendix 1 - Quality Control Form CHART P/N ______________ Final Line Quality Control Form 1.3 Chart QC Manager Name: Date: Purchase Order Number # Customer Name: Chart Part Number: Make of Regulators: Reserve Master Valve: OXYGEN High Pressure Reserve Manifold: Size and Make of Dual Inlet Safeties: Model of Regulator: Size and Make of Dual Outlet Safeties: Main Dual Inlet Valves: Pressure Range of Regulator: Main Dual Outlet Valves: Inlet Press. Gauge Range: Reserve Regulator: Outlet Press. Gauge Range: Inlet Check Valves: Control Pressure Tested To: Inlet Strainer: High Pressure Manifold Tested To: CGA Pigtails & Manifold Adaptors: Reserve In Use Switch Set To:... -
Page 31: Appendix 2 - Drawing D-20810866
Product Manual - Perma-Cyl Medical MicroBulk Skid ® Appendix 2 - Drawing D-20810866... - Page 32 28 Appendix 2 Product Manual - Perma-Cyl Medical MicroBulk Skid ®...
- Page 33 OF DESIGN PRESENTED BY THIS PRINT, IS THE EXCLUSIVE SEE B.O.M. TITLE: SPECIFICATION DWG PROPERTY OF CHART INC., AND IS CONFIDENTIAL INFORMATION. ACCORDINGLY, THIS INFORMATION IS SUBMITTED UNLESS OTHERWISE SPECIFIED MEDICAL MICROBULK TO YOU WITH THE AGREEMENT THAT IT IS NOT TO BE REPRODUCED, DIMENSIONS ARE IN INCHES.
- Page 34 30 Appendix 2 Product Manual - Perma-Cyl Medical MicroBulk Skid ®...
- Page 35 MAT'L OF DESIGN PRESENTED BY THIS PRINT, IS THE EXCLUSIVE TITLE: SPECIFICATION DWG PROPERTY OF CHART INC., AND IS CONFIDENTIAL INFORMATION. ACCORDINGLY, THIS INFORMATION IS SUBMITTED UNLESS OTHERWISE SPECIFIED MEDICAL MICROBULK TO YOU WITH THE AGREEMENT THAT IT IS NOT TO BE REPRODUCED, DIMENSIONS ARE IN INCHES.
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Page 37: Appendix 3 - Alarm Panel Schematic
Product Manual - Perma-Cyl Medical MicroBulk Skid ® Appendix 3 - Alarm Panel Schematic... - Page 38 34 Appendix 3 Product Manual - Perma-Cyl Medical MicroBulk Skid ®...
- Page 39 Appendix 3 - Alarm Panel Schematic...
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Page 41: Appendix 4 - Installation Checklist
Product Manual - Perma-Cyl Medical MicroBulk Skid ® Appendix 4 - Installation Checklist Interstate 575 & Airport Drive Exit Canton, GA 30114 USA Tel: 770.479.6531 Fax: 770.479.4603 www.chartindustries.com MEDICAL INSTALLATION CHECKLIST Company Name __________________________________________ Project Name __________________________________________ Project Address ________________________________________ Item Description Date Initials... - Page 42 Appendix 4 Product Manual - Perma-Cyl Medical MicroBulk Skid ® PRE-FILL INSPECTION CHECKLIST Re-inspect all tank fittings, connections, and extended fill assemblies (if required) to ensure the components are clean and suitable for medical service, both in terms of pressure and product compatibility. Verify that product warning labels and other required labels have been applied to the tank.
- Page 43 * If any damage is noted during the inspection of the listed equipment prior to offloading, during the installation or if equipment is received that is not 02 cleaned or suitable for installation, immediately document and notify Chart Inc,Technical Services and the Microbulk Product Manager.
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Page 45: Appendix 5 - Microbulk Skid Tank Sizing Specifications
Product Manual - Perma-Cyl Medical MicroBulk Skid ® Appendix 5 - MicroBulk Skid Tank Sizing Specifications Oxygen Volumes Nitrogen Volumes 1 Delivery 3 Deliveries 1 Delivery 3 Deliveries MB Tank Max Flowrate Mth Volume Mth Volume Mth Volume Mth Volume 1 Day Supply Description (SCFH) -
Page 47: Appendix 6 - Perma-Cyl Spec Drawings
Product Manual - Perma-Cyl Medical MicroBulk Skid ® Appendix 6 - Perma-Cyl Spec Drawings... - Page 48 44 Appendix 6 Product Manual - Perma-Cyl Medical MicroBulk Skid ®...
- Page 49 011-0258 BS&B CV-1 11051090 VALVE CHECK BRS 1/2FPTX1/2FPT CV-503B-T-5 GENERANT *LI-1 CYL-TEL GEN 5, 0-200"H2O 20910598 CHART DIFF PG 4.5" 0-60" H2O VITON (O2, N2) 20923160 52721122 WIKA DIFF PG 4.5" 0-80" H2O VITON (AR) 20923161 52721120 WIKA ANCHOR HOLE...
- Page 50 46 Appendix 6 Product Manual - Perma-Cyl Medical MicroBulk Skid ®...
- Page 51 011-0258 BS&B CV-1 VALVE CHECK BRS 1/2FPTX1/2FPT 11051090 CV-503B-T-5 GENERANT *LI-1 20910598 CYL-TEL GEN 5 0-200"H2O CHART CV-1 DIFF PG 4.5" 0-100" H2O VITON (O2, N2) 20923162 52721099 WIKA 20909588 DIFF PG 4.5" 0-150" H2O VITON (AR) 52721125 WIKA PI-1 20827654 PG 2-1/2"...
- Page 52 48 Appendix 6 Product Manual - Perma-Cyl Medical MicroBulk Skid ®...
- Page 53 BS&B CV-1 11051090 VALVE CHECK BRS 1/2FPTX1/2FPT CV-503B-T-5 GENERANT CV-1 *LI-1 20910598 CYL-TEL GEN 5 0-200"H2O CHART DIFF PG 4.5" 0-100" H2O VITON (O2, N2) 20923162 52721099 WIKA DIFF PG 4.5" 0-150" H2O VITON (AR) 20909588 52721125 WIKA PI-1 PG 2-1/2" 0-600PSI/BAR 1/8MPT...
- Page 54 50 Appendix 6 Product Manual - Perma-Cyl Medical MicroBulk Skid ®...
- Page 55 Appendix 6 - Perma-Cyl Spec Drawings D-20852341 DESIGN SPECIFICATION ITEM 2000 VHP FLEX FILL CODE ASME SEC. VIII. DIV 1 RELIEF SETTING MAWP 250 PSI / 17.2 BAR 350 PSI / 24.1 BAR 500 PSI / 34.5 BAR 2,042 LITERS / 539.5 GALLONS GROSS VOLUME NET VOLUME 1,945 LITERS / 513.9 GALLONS...
- Page 56 52 Appendix 6 Product Manual - Perma-Cyl Medical MicroBulk Skid ®...
- Page 57 011-0258 BS&B CV-1 11051090 VALVE CHECK BRS 1/2FPTX1/2FPT CV-503B-T-5 GENERANT *LI-1 20910598 CYL-TEL GEN 5 0-200"H2O Chart CV-1 DIFF PG 4.5" 0-100" H2O VITON (O2, N2) 20923162 52721099 WIKA DIFF PG 4.5" 0-150" H2O VITON (AR) 20909588 52721125 WIKA PI-1 PG 2-1/2"...
- Page 58 54 Appendix 6 Product Manual - Perma-Cyl Medical MicroBulk Skid ®...
- Page 59 NIBCO CV-4 VALVE CHECK BRS 1/2FPTX1/2FPT 13620233 CV-513B-T-1-X GENERANT *LI-1 20786602 CYL-TEL GEN 5 BACK 0-200"H2O CHART DIFF PG 4.5" 0-100" H2O VITON (O2, N2) 20923162 52721099 WIKA 52 1/8 DIFF PG 4.5" 0-150" H2O VITON (AR) 20909588 52721125 WIKA TYP.