Related Manuals for CHART Perma-Cyl 230
Summary of Contents for CHART Perma-Cyl 230
- Page 1 Product Manual Perma-Cyl MicroBulk Storage Systems ® 230/265/450/700/1000/1500/2000/3000 Designed and Built by: Chart Inc. 1300 Airport Dr. Ball Ground, GA 30107 USA (800) 400-4683 Part Number 10961999 Rev. G © 2018 Chart Inc.
- Page 3 Product Manual - Perma-Cyl MicroBulk Storage Systems ® Contents Revision Log Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 General Product Benefits Product Advantages...
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Page 4: Table Of Contents
Perma-Cyl 230/265 DOT LCCM Round Base Top View Perma-Cyl 230/265 DOT LCCM Square Base Top View Configure to Order Configuration 01 - Perma-Cyl 230/450/700/1000 MP/HP, 450/1000 VHP, 1500 HP Configuration 02 - Perma-Cyl 230/450/700/1000 MP/HP, 450/1000VHP, 1500 HP Configuration 03 - Perma-Cyl 450/700/1000 MP/HP, 450/1000VHP, 1500 HP... - Page 5 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Chart Packaged Gas Products Warranty Policy...
- Page 7 Product Manual - Perma-Cyl MicroBulk Storage Systems ® Preface General • Patented Cyl-Tel liquid level gauge supports remote alarms or telemetry communications The Perma-Cyl MicroBulk Storage System allows users ® • High-pressure high flow models for laser assist to enjoy the benefits of on-site gas delivery. Gone are the applications hassles, waste, and expense of full-for-empty gas cylinders.
- Page 8 Preface Product Manual - Perma-Cyl MicroBulk Storage Systems ® Terms Acronyms / Abbreviations Throughout this manual safety precautions will be designated The following acronyms / abbreviations are used throughout as follows: this manual: Argon Warning! Description of a condition that can result in personal injury or ASME American Society of Mechanical Engineers...
- Page 9 Safety Bulletin SB-2 from the Compressed Gas Association, is evident or suspected, return Inc Additional information on oxygen, nitrogen, argon, and the unit to Chart prominently cryogenics is available from the CGA. marked “LIQUID CYLINDER Cryogenic containers, stationary or portable, are from time...
- Page 10 Unconsciousness can Chart for repair and re-certification. occur so rapidly that the user is rendered essentially helpless. This can occur if the condition is reached by an immediate...
- Page 11 Product Manual - Perma-Cyl MicroBulk Storage Systems Safety ® Oxygen Enriched Atmospheres Nitrogen and Argon An oxygen-enriched atmosphere occurs whenever the normal Nitrogen and argon (inert gases) are simple asphyxiates. oxygen content of air is allowed to rise above 23%. While Neither gas will support or sustain life and can produce oxygen is nonflammable, ignition of combustible materials immediate hazardous conditions through the displacement...
- Page 12 Safety Product Manual - Perma-Cyl MicroBulk Storage Systems ® Exposure to concentrations of less than 5% for less than equipment or utility boxes or accesses. CO lines or hoses 15 minutes can cause physical symptoms including must be located away from traffic areas and heat sources unconsciousness, injuries or death.
- Page 13 Product Manual - Perma-Cyl MicroBulk Storage Systems ® Introduction/Operation General During a first fill, only fill the vessel to 75% full to allow liquid expansion experienced with a new "hot" tank. Each The Perma-Cyl MicroBulk Storage System is designed fill there after can be filled to 100% full. Please refer to ®...
- Page 14 Introduction/Operation Product Manual - Perma-Cyl MicroBulk Storage Systems ® Pressure Build Economizer The pressure build circuit is used to build pressure back in The economizer circuit allows for the customer to utilize the tank after a delivery or to maintain pressure as liquid the natural heat leak that occurs in every cryogenic storage is withdrawn from the vessel.
- Page 15 Product Manual - Perma-Cyl MicroBulk Storage Systems Introduction/Operation ® Connect the proper piping between the final line regulator and the receiving equipment. Open the pressure building valve. Liquid Allow pressure to build to the operating pressure (refer to gauge). Open the gas use valve. Adjust the gas use regulator for the proper delivery pressure.
- Page 16 VHP - 450-09 is used to indicate the amount of product in the tank. The standard DP gauge used by Chart is the Cyl-Tel Liquid ® Liquid is drawn off the bottom of the tank, runs through Level Gauge.
- Page 17 Product Manual - Perma-Cyl MicroBulk Storage Systems Introduction/Operation ® Figure 6 Economizer Gas Use The economizer circuit allows for the customer to utilize The gas use valve on the 2000 and 3000 VHP Perma-Cyl the natural heat leak that occurs in every cryogenic storage models is the primary connection point to supply process tank.
- Page 18 Introduction/Operation Product Manual - Perma-Cyl MicroBulk Storage Systems ® All other plumbing circuits that are covered on page 10 of this manual also apply to the 2000 and 3000 VHP Perma-Cyl models. These include the safety circuit, vent/full trycock, high/low phase lines, liquid level gauges and pressure gauges...
- Page 19 Product Manual - Perma-Cyl MicroBulk Storage Systems ® Installation Installation Common Codes and Tools Standards Electric Hammer Drill: Used for drilling holes and chiseling brick. Some accessories The installer will need to find out what local city ordinances include: and which rules they are mandated to follow. One of the •...
- Page 20 Installation Product Manual - Perma-Cyl MicroBulk Storage Systems ® Indoor Installations (Inert: Any Size / Oxygen: 230-700L) Required: Preferred: • Room size - Air volume must allow oxygen level to stay • Sealed off away from other work areas between 18% to 25% •...
- Page 21 Product Manual - Perma-Cyl MicroBulk Storage Systems Installation ® Installation of Hoses and Lines Line Connection to Fill Box Panel Fasten NPT connection on vent hose to the NPT fitting on the back of the control panel. General Fasten NPT connection on fill hose to the NPT fitting on Running the liquid fill hose and vent hoses from the fill the back of the control panel.
- Page 22 Installation Product Manual - Perma-Cyl MicroBulk Storage Systems ® – Bends and elbows should be kept at a minimum. Bolting to Floor When needed they should be made with a wide bend The Perma-Cyl tank is equipped with a flange on the radius.
- Page 23 Product Manual - Perma-Cyl MicroBulk Storage Systems Installation ® Outdoor Installations Externally Sited / Gas Use Indoors (Any Size) Outdoor installations can offer better accessibility for the Orca MicroBulk Delivery System for filling purposes. ™ Required: Also, lines do not need to be run except from the tank to •...
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Page 24: First Fill/Purge Procedure, Asme
Installation Product Manual - Perma-Cyl MicroBulk Storage Systems ® First Fill/Purge Procedure, ASME: is reached, open liquid valve. When liquid is out of the tank and pressure is still high, open the vent and gas use valves Note: The Perma-Cyl tank is shipped with low purity nitrogen gas. -
Page 25: Filling Procedures, Dot
To determine the total filling weight add the tare weight of the tank, the hose weight and proper filling weight The Perma-Cyl 230 & 450 tanks are regulated by the from the table. The table indicates the product across the top and the relief valve pressure down the side. - Page 26 Installation Product Manual - Perma-Cyl MicroBulk Storage Systems ® Perma-Cyl 265 MP DOT (230 psig max. RV) Perma-Cyl 265 HP DOT (350 psig max. RV) Gross Capacity = 276 liters Relief Valve Setting Argon Nitrogen Oxygen Carbon Dioxide Nitrous Oxide psig 0 to 45 46 to 75...
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Page 27: Troubleshooting
Product Manual - Perma-Cyl MicroBulk Storage Systems ® Troubleshooting The following table is arranged in a Trouble/Probable Cause/Remedy format. The probable causes for specific problems are listed in descending order of significance. That is, check out the first cause listed before proceeding to the next. Trouble Probable Cause Remedy... - Page 28 Troubleshooting Product Manual - Perma-Cyl MicroBulk Storage Systems ® Trouble Probable Cause Remedy Frost or ice on sides, Weak vacuum or failed vacuum. 1. Check if tank pressure is routinely high even bottom, top-center during gas use and / or if tank has cold or ice spots and / or plumbing of even when not in operation as sign of vacuum tank.
- Page 29 Product Manual - Perma-Cyl MicroBulk Storage Systems Troubleshooting ® Trouble Probable Cause Remedy Gas supply to gas- Gas withdrawal rate from Perma-Cyl tank 1. Reduce gas withdrawal rate to within specified use equipment is too exceeds the capacity of tank’s ambient parameters.
- Page 30 Troubleshooting Product Manual - Perma-Cyl MicroBulk Storage Systems ® Trouble Probable Cause Remedy Hissing sounds or Large leaks, leaks from elsewhere in 1. Evacuate all personnel from affected areas. evidence of gas the system, sustained leaks, or frequent Ventilate room / area. leaking near tank, leaks (not normal) 2.
- Page 31 Part Description Number Cyl-Tel Quick Start Guide 20664277 ® Cyl-Tel 2 Operation 11761841 Cyl-Tel Product Manual 20544482 OnSite Telemetry Cellular Quick Start Guide 20817822 All manuals are available free of charge by contacting Chart Inc. Customer Service at (800) 400-4683.
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Page 33: Specifications
Product Manual - Perma-Cyl MicroBulk Storage Systems ® Specifications 230L 230L 265L 265L 450L 450L 450L 700L 1000L 1500L 2000L 3000L 3000L Model MP/LCCM HP/LCCM MP/LCCM HP/LCCM HP/VHP HP/VHP HP/VHP HP/VHP HP/VHP Sq/Rnd Base Sq/Rnd Base Sq/Rnd Base Sq/Rnd Base Plate Plate Plate... -
Page 35: Illustrations & Parts Listing
® Illustrations & Parts Listing Perma-Cyl 230/265 LCCM Schematics Side View Description 10939687 Perma-Cyl 230 MP RB DOT LCCM 11191674 Perma-Cyl 230 HP RB DOT LCCM 11511463 Perma-Cyl 265 MP SB DOT LCCM 13344945 Perma-Cyl 265 HP SB DOT LCCM... -
Page 36: Perma-Cyl 230/265 Dot Lccm Round Base Top View
Illustrations & Parts Listing Product Manual - Perma-Cyl MicroBulk Storage Systems ® Perma-Cyl 230/265 DOT LCCM Round Base Top View Perma-Cyl 230/265 DOT LCCM Square Base Top View... -
Page 37: Configure To Order
1000 and 1500 VHP tanks pressure relief maintains low pressure in the tank during use. Isolation valves are included in this package. Configuration 01 - Perma-Cyl 230/450/700/1000 MP/HP, 450/1000 VHP, 1500 HP... -
Page 38: Configuration 02 - Perma-Cyl 230/450/700/1000 Mp/Hp, 450/1000Vhp, 1500 Hp
Illustrations & Parts Listing Product Manual - Perma-Cyl MicroBulk Storage Systems ® Configuration 02 - Perma-Cyl 230/450/700/1000 MP/HP, 450/1000VHP, 1500 HP Configuration 03 - Perma-Cyl 450/700/1000 MP/HP, 450/1000VHP, 1500 HP... -
Page 39: Configuration 04 - Perma-Cyl 450/700/1000 Mp/Hp, 450/1000 Vhp, 1500 Hp
Product Manual - Perma-Cyl MicroBulk Storage Systems Illustrations & Parts Listing ® Configuration 04 - Perma-Cyl 450/700/1000 MP/HP, 450/1000 VHP, 1500 HP Configuration 05 - Perma-Cyl 450/700/1000 MP/HP, 450/1000VHP, 1500 HP... -
Page 40: Configuration 07 - Perma-Cyl 1000 Vhp, 1500 Vhp
Illustrations & Parts Listing Product Manual - Perma-Cyl MicroBulk Storage Systems ® Configuration 07 - Perma-Cyl 1000 VHP, 1500 VHP Configuration 02 - Perma-Cyl 1500 VHP... -
Page 41: Configuration 03 - Perma-Cyl 1500 Vhp
Product Manual - Perma-Cyl MicroBulk Storage Systems Illustrations & Parts Listing ® Configuration 03 - Perma-Cyl 1500 VHP... -
Page 42: Perma-Cyl 230-01 Chart Standard
PN 11560847 PN 11525806 PN 11560855 PN 11542420 The Chart Standard tank configuration provides our The Cyl-Tel Gauge Service Valve tank configuration customers with the essentials needed for a standard provides our customer with a 4-way valve gauge isolation. cryogenic tank *Top View of 230 liter model w/base plate. -
Page 43: Perma-Cyl 450/700-01 Chart Standard
PN 11560863-450 PN 11542420-450 PN 11684292-700 PN 11542649-450 The Chart Standard tank configuration provides our customers with the essentials needed for a standard The Cyl-Tel Gauge Service Valve tank configuration cryogenic tank provides our customer with a 4-way valve gauge isolation. -
Page 44: Perma-Cyl 450/700-03 Service Valves & High Pressure
Illustrations & Parts Listing Product Manual - Perma-Cyl MicroBulk Storage Systems ® Perma-Cyl 450/700-03 Service Valves Perma-Cyl 450/700-04 Low Pressure & High Pressure Liquid PN 11526024-450 PN 11724936-700 PN 11542411-450 PN 11725040-700 PN 11542631-450 PN 11394480-450 PN 11725023-700 The Service Valves and High Pressure tank configuration provides our customer with a 4-way gauge isulation, and The Low Pressure Liquid tank configuration provides regulator isolation valves... -
Page 45: Perma-Cyl 450/700-05 Co Service
Product Manual - Perma-Cyl MicroBulk Storage Systems Illustrations & Parts Listing ® Perma-Cyl 450/700-05 CO Service PN 11541523-450 PN 11700264-700 The CO Service tank configuration provides our customers with a 4-way valve gauge isolation, regualtor isolation valves, and a CO Package, including the patented Sure-Fill ™... -
Page 46: Perma-Cyl 230/450/700 Standard Parts List
Illustrations & Parts Listing Product Manual - Perma-Cyl MicroBulk Storage Systems ® Perma-Cyl 230/450/700 Standard Perma-Cyl 230/450/700 Options: Parts List: Item Part No. Description 10645339 Combination Regulator 1/4” NPT Item Part No. Description (15-50PSI) 1110072 Connection 1/2” ODT x 3/8” (45°... -
Page 47: Perma-Cyl 1000-01 Chart Standard
PN 11482025 PN 11482017 PN 11482041 PN 11482050 The Cyl-Tel Gauge Service Valve tank configuration The Chart Standard tank configuration provides our provides our customers with a 4-way valve gauge isolation. customers with the essentials for a standard cryogenic tank. -
Page 48: Perma-Cyl 1000-03 Service Valves & High Pressure
Illustrations & Parts Listing Product Manual - Perma-Cyl MicroBulk Storage Systems ® Perma-Cyl 1000-03 Service Valves & Perma-Cyl 1000-04 Low Pressure High Pressure Liquid PN 11394498 PN 11394501 PN 11482033 PN 11482009 The Low Pressure Liquid tank configuration provides our customers with a 4-way valve gauge isolation, a liquid The Service Valves and High Pressure tank configuration withdrawal ball valve, and a valved relief regulator (15-50... -
Page 49: Perma-Cyl 1000-05 Co Service
Product Manual - Perma-Cyl MicroBulk Storage Systems Illustrations & Parts Listing ® Perma-Cyl 1000-05 CO Service PN 11394519 PN 11552548 The CO Service tank configuration provides our customers with a 4-way valve gauge isolation, regulator isolation valves, and a CO Package, including the patented Sure-fill System... -
Page 50: Perma-Cyl 1000-07 Zx Super-Charged Pb
Illustrations & Parts Listing Product Manual - Perma-Cyl MicroBulk Storage Systems ® Perma-Cyl 1000-07 ZX Super- Charged PB PN 11725091 The ZX Supercharged PB (option 07) should be specified when the utmost in tank performance is required. This system will dramatically reduce pressure recovery time to around 15 minutes or less in most cases. -
Page 51: Perma-Cyl 1000 Standard Parts List
Product Manual - Perma-Cyl MicroBulk Storage Systems Illustrations & Parts Listing ® Perma-Cyl 1000 Standard Parts List: Perma-Cyl 1000 Options: Item Part No. Description Item Part No. Description 1110072 Connection 1/2” ODT x 3/8” (45° 10645339 Combination Regulator 1/4” NPT Flare-Inert) (15-50PSI) 1110112... -
Page 52: Perma-Cyl 1500 Hp-02 Cyl-Tel ® Liquid Level Gauge Service Valve
Illustrations & Parts Listing Product Manual - Perma-Cyl MicroBulk Storage Systems ® Perma-Cyl 1500 HP-02 Cyl-Tel Perma-Cyl 1500 HP-03 Service ® Liquid Level Gauge Service Valve Valves & High Pressure The Cyl-Tel Gauge Service Valve tank configuration The Service Valves & High Pressure tank configuration provides our customers with a 4-way valve gauge isolation. -
Page 53: Perma-Cyl 1500 Hp-04 Low Pressure Liquid
Product Manual - Perma-Cyl MicroBulk Storage Systems Illustrations & Parts Listing ® Perma-Cyl 1500 HP-04 Low Pressure Perma-Cyl 1500 HP-05 CO Service Liquid PN 11551561 PN 11552513 PN 1151570 The CO Service tank configuration provides our customers with a 4-way valve gauge isolation, regulator isolation The Low Pressure Liquid tank configuration provides our valves, and a CO Package, including the patented Sure-fill... -
Page 54: Perma-Cyl 1500 Hp Standard Parts List
Illustrations & Parts Listing Product Manual - Perma-Cyl MicroBulk Storage Systems ® Perma-Cyl 1500 HP Standard Parts Perma-Cyl 1500 HP Options: List: Item Part No. Description 10645339 Combination Regulator 1/4” NPT Item Part No. Description (15-50PSI) 1110072 Connection 1/2” ODT x 3/8” (45° 20683719 4-Way Valve Flare-Inert) -
Page 55: Perma-Cyl 1500 Vhp-02 Cyl-Tel ® Liquid Level Gauge Service Valve
Product Manual - Perma-Cyl MicroBulk Storage Systems Illustrations & Parts Listing ® Perma-Cyl 1500 VHP-02 Cyl-Tel Perma-Cyl 1500 VHP-03 Service ® Liquid Level Gauge Service Valve Valves & High Pressure PN 11560935 PN 11554244 The Cyl-Tel Gauge Service Valve tank configuration The Service Valves and High Pressure tank configuration provides our customer with a 4-way valve gauge isolation. -
Page 56: Perma-Cyl 1500 Vhp-07 Zx Super-Charged Pb
Illustrations & Parts Listing Product Manual - Perma-Cyl MicroBulk Storage Systems ® Perma-Cyl 1500 VHP-07 ZX Super- Perma-Cyl 1500 VHP Standard Parts Charged PB List: Item Part No. Description 1110072 Connection 1/2” ODT x 3/8” (45° Flare-Inert) 1110112 Connection 5/8” ODT x 3/8” (45° Flare-OXY) 11526622 Rupture Disk (700PSI) -
Page 57: Perma-Cyl 2000/3000 Hp Plumbing Components
Product Manual - Perma-Cyl MicroBulk Storage Systems Illustrations & Parts Listing ® Perma-Cyl 2000/3000 HP Plumbing Perma-Cyl 2000/3000 HP Parts List: Components Item Part No. Description 11488591 Line Relief Valve (350PSI) 11526569 Rupture Disk (525PSI) 11051090 Check Valve 1/2” FPT x 1/2” FPT 11081328 MCR Regulator (300PSI) 10502848... -
Page 58: Perma-Cyl 2000 Vhp Plumbing Components
Illustrations & Parts Listing Product Manual - Perma-Cyl MicroBulk Storage Systems ® Perma-Cyl 2000 VHP Plumbing Perma-Cyl 2000 VHP Parts List: Components Item Part No. Description 11656072 Check Valve 1” 600WOG 11051090 Check Valve 1/2” FPT x 1/2” FPT 1812702 Line Relief Valve (550 psi) 11529090 Line Strainer 1/2”... -
Page 59: Perma-Cyl 3000 Vhp Plumbing Components
Product Manual - Perma-Cyl MicroBulk Storage Systems Illustrations & Parts Listing ® Perma-Cyl 3000 VHP Plumbing Components Perma-Cyl 3000 VHP Parts List: Item Part No. Description 11656072 Check Valve 1” 6000WOG 11051090 Check Valve 1/2” FPT x 1/2” FPT 1812702 Line Relief Valve (550 psi) 11529090 Line Strainer 1/2”... -
Page 61: Warranty
® ™ ™ from date of invoice • All Chart repaired tanks - 2 years from date of invoice. Damage or abuse caused by purchaser voids Chart warranty obligations Freight damage incurred during shipment from Chart to purchaser must be reported immediately to Chart, and before placing equipment into service.