Related Manuals for CHART Carbo-MAX 450
Summary of Contents for CHART Carbo-MAX 450
- Page 1 Product Manual Carbo-Max Bulk CO Storage Systems ® 450/600/750/1000 Designed and Built by: Chart Inc. 1300 Airport Dr. Ball Ground, GA 30107 USA (800) 400-4683 Part Number 20852765 Rev. E © 2017 Chart Inc.
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Page 3: Table Of Contents
Product Manual - Carbo-Max Bulk CO Systems ® Contents Revision Log Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 General Product Advantages Product Manual... -
Page 4: Revision Log
Carbo-Max 1000 Flow Schematic Carbo-Max 450/600/750 Flow Schematic Carbo-Max 450/600 PED Flow Schematic Service and Parts Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31... -
Page 5: Preface
4446 microbreweries This manual contains information regarding the safe Each Chart Carbo-Series tank is equipped with a proprietary operation and handling of CO It should be thoroughly read vacuum maintenance system to ensure optimized long-term and understood by anyone that operates the equipment performance. -
Page 6: Terms
Preface Product Manual - Carbo-Max Bulk CO Systems ® Terms Acronyms / Abbreviations Throughout this manual safety precautions will be designated The following acronyms / abbreviations are used throughout as follows: this manual: ASME American Society of Mechanical Engineers Warning! Description of a condition that can result in personal injury or Pressure (Metric) death. -
Page 7: Safety
Product Manual - Carbo-Max Bulk CO Systems ® Safety General Whenever the tank is inside a building its safety relief circuit must be connected to an outdoor vent typically in the fill box. The fill box and/or vent must never be located in or above The system described in this manual holds and dispenses carbon dioxide (CO ) gas under pressure All persons using... -
Page 8: First Aid And Emergency Action
® A proven system with over 80,000 units installed worldwide Rescue: The Chart/Analox 50 Monitoring System is comprised of • Do not attempt a rescue in areas of high CO one detector (with visual and audible alarms) and one alarm... -
Page 9: Introduction
Product Manual - Carbo-Max Bulk CO Systems ® Introduction System Overview Fill Station The Bulk CO Storage System is designed to provide safe, The stainless steel fill station (box) is the second major convenient low pressure liquid storage and supply of carbon element of the bulk CO storage system The lockable dioxide gas for purposes including beverage carbonation,... -
Page 10: Tank Plumbing
Tank Filling System assembly is a ™ The fill tube allows liquid CO to be transferred into the standard feature on both the Carbo-Max 450, 600, 750 tank during the delivery process and 1000 The gas-use circuit dispenses CO gas to the end use... -
Page 11: Installation
Product Manual - Carbo-Max Bulk CO Systems ® Installation Equipment Location The fill box and/or vent must never be located in or above any below-ground spaces or stairwells The tank must not block emergency exits, aisles, fire suppression equipment or utility boxes or accesses CO lines or hoses must be Site Survey located away from traffic areas and heat sources and must be... -
Page 12: Tools
• Chalk or Other Marker – Masonry Cut-Off Wheel • Leak Check Solution – Combination Blade • Reciprocating Saw - for cutting through wood walls Hardware Chart PN Accessories: Clamps for 1/4” ID Tubing 3411321 1/4” Hose Barb Nipple 1611481 –... -
Page 13: Flush-Mount Fill Box (Pn 9723139)
Product Manual - Carbo-Max Bulk CO Systems Installation ® Remove debris from the hole Note: Some concrete walls contain reinforcing rods. Cut rebar with an oxyacetylene torch if necessary. Slide the box into the opening and make sure its flange lies flat against the wall surface. -
Page 14: Fill Hose Line Installation
Bolting a Tank (with 6” legs) to the Floor be attached at a right angle to the fill box, a flare fitting 90° elbow (Chart PN Place the tank in its best position and mark three floor- 11388573) may be used to connect the fill anchor holes through the holes in the bottom of the legs hose to the fill fitting. -
Page 15: Connect Line To The Co Storage Tank
See the hold in the bottom of each leg is over an anchor bolt chart on the next page for recommended gas line sizes for Place a washer and nut onto each bolt and tighten various distances For certain applications where several ‘stations’... - Page 16 Installation Product Manual - Carbo-Max Bulk CO Systems ® Note: Beverage systems consist of a variety of equipment functions. Each function may require a different CO pressure. The bulk storage system supplies a pre-set pressure of about 110 psi. Therefore, secondary or ‘step-down’...
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Page 17: Operation And Troubleshooting
Product Manual - Carbo-Max Bulk CO Systems ® Operation and Troubleshooting Filling the CO Storage Tank First Fill The first fill of the tank cools the inner tank of the storage Open the liquid delivery valve to allow liquid CO flow into the tank. -
Page 18: Operating The Bulk Co
Operation and Troubleshooting Product Manual - Carbo-Max Bulk CO Systems ® A typical 16 oz soft drink contains about 2 4 oz of syrup is also used to ‘push’ beer from kegs To push a ‘direct and water carbonated with 0 0112 lb of CO (approximately draw’... -
Page 19: Facts To Know
Have the leak the tank pressure gauge, and fixed. the final line pressure gauge A Carbo-Max 450 holds 477 lbs of CO for a use rate of 50 to 300 lbs per week • Observations such as unusual frosting and/or events... -
Page 20: Troubleshooting
(Refer to diagrams in the Specifications section as required to locate system components identified in the troubleshooting guide.) If you need further assistance please contact Chart’s service team at 1-800-253-1769... - Page 21 Product Manual - Carbo-Max Bulk CO Systems Operation and Troubleshooting ® Trouble Probable Cause Remedy Normal condition for several hours None following a CO delivery Normal when little or no CO is used. None On Carbo-Max 1000, PB regulator set Call CO service agent.
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Page 22: Fill Box Troubleshooting
Operation and Troubleshooting Product Manual - Carbo-Max Bulk CO Systems ® Trouble Probable Cause Remedy See Safety section. Evacuate all personnel from affected areas. Large leaks from elsewhere in the Hissing sounds or evidence system, sustained leaks, or frequent of gas leak (continued). leaks, are not normal. -
Page 23: Specifications
Product Manual - Carbo-Max Bulk CO Systems ® Specifications Carbo-Max 450 Carbo-Max 600 Carbo-Max 750 Carbo-Max 1000 Diameter (in/cm) 22 / 55.8 22 / 55.8 26 / 66.0 30 / 76.2 71.375 / 1812.93 75.938 / 192.9 73.875 / 187.6 72.5 / 184.2... -
Page 24: Parts Identification
Specifications Product Manual - Carbo-Max Bulk CO Systems ® Parts Identification Carbo-Max 1000... -
Page 25: Tank Parts: Carbo-Max 1000
Product Manual - Carbo-Max Bulk CO Systems Specifications ® Tank Parts: Carbo-Max 1000 Item Part Number Description 14422693 Valve Ball 3/8” NPT w/Check 1110112 Connector Brass 5/8” ODT x 3/8” MPT 45° FL 20701607 Tee Brass M Run 5/8” ODT x 1/2” MPT 11708400 Relief Valve Brass 1/2”... -
Page 26: Carbo-Max 450/600/750
Product Manual - Carbo-Max Bulk CO Systems ® Carbo-Max 450/600/750 Equipped with Sure-Fill Tank Filling System and DP style contents gauge ™ Tank Parts: Carbo-Max 450/600/750 Item Description Item Description 14422693 Valve Ball 3/8” NPT w/Check 1213092 Tee Brass 1/4” FPT x 1/4” FPT x 1/4” MPT 1110112 Connector Brass 5/8”... -
Page 27: Ped Carbo-Max Relief Configuration
Product Manual - Carbo-Max Bulk CO Systems Specifications ® PED Carbo-Max Relief Configuration Item Description 11883646 Adapter BRS 1/2 NPT 11773885 Valve Ball Div SS 1/2 NPT 1210502 Elbow Street BRS 90D 1/2 NPT 20986538 RV BRS 1/2 NPT Inlet 20.7 Bar 10501950 Elbow BRS 90D 1/2 ODT X 3/8 MPT 6910623... -
Page 28: Fill Box Parts
Specifications Product Manual - Carbo-Max Bulk CO Systems ® Fill Box Parts Flush-Mount Fill Box Surface-Mount Fill Box PN 21093945 (3/8") PN 21093946 (3/8") PN 21090731 (1/2") PN 21090730 (1/2") Item Description Function 11784496 Caution Label Advisory identification of CO use. -
Page 29: Direct Fill Components
Product Manual - Carbo-Max Bulk CO Systems Specifications ® Direct Fill Components “Direct Fill” Fitting Kit PN 14905901 (for outdoor installations only) Item Description Function 10582833 CO Fill Fitting, Brass (3/4” thread) Fill port connection for CO delivery. 1212062 Hex Bushing (3/8” FPT x 3/4” MPT) Joins fill fitting to hex nipple. -
Page 30: Fill "Gun" Assembly Co
Specifications Product Manual - Carbo-Max Bulk CO Systems ® Fill “Gun” Assembly CO Fill Gun PN 20679772... -
Page 31: Carbo-Max 1000 Flow Schematic
Product Manual - Carbo-Max Bulk CO Systems Specifications ® Carbo-Max 1000 Flow Schematic Item Description Item Description Vaporizer Coil - 3/8” OD SS Tubing Fill Connection Liquid Fill Valve - 3/8” NPT Vent Line to Fill Box Tee Brass 1/2” FPT Forged Use Connection Isolation Valve 1/4”... -
Page 32: Carbo-Max 450/600/750 Flow Schematic
Specifications Product Manual - Carbo-Max Bulk CO Systems ® Carbo-Max 450/600/750 Flow Schematic Item Description Item Description Vaporizer Coil - 3/8” OD SS Tubing Venturi Fill Device Liquid Fill Valve - 3/8” NPT Vent Line 1/2” OD Copper Tubing Tee Brass 1/2” FPT Forged Fill Connection Economizer Regulator 1/4”... -
Page 33: Carbo-Max 450/600 Ped Flow Schematic
Product Manual - Carbo-Max Bulk CO Systems Specifications ® Carbo-Max 450/600/750 PED Flow Schematic Nomenclature Item Description Vaporizer Coil-3/8” OD SS Tubing Liquid Fill Valve-3/8” NPT Valve Diverter SS 1/2 NPT Economizer Regulator-1/4” NPT, Set @ 150 PSIG Safety Device... -
Page 34: Service And Parts
• Serial number of the tank • Description of the problem For parts contact your local authorized Chart service agent or order on-line directly from chart at www chartparts com • Readings from: Know the model and serial number of the tank for which –... -
Page 35: Warranty
Chart, shall in no event exceed the purchase price paid to accident Alterations or repairs by any party other than those Chart by purchaser for the specific equipment or part thereof... -
Page 36: Warranty Claims Procedure
Warranty Product Manual - Carbo-Max Bulk CO Systems ® event of a conflict between Chart’s Terms and Conditions of Sale and this Warranty Policy, this Warranty Policy shall control Warranty Claims Procedure All warranty claims must be previously authorized by Chart Inc Telephone / electronic approval may be obtained by contacting Chart’s Beverage Systems...