Sterling Power Pro Batt Ultra User Manual
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English Manual
BB1260 | BB122470 | BB123670
BB124870 | BB241235
Test Report Sheet
Each product gets uniquely tested and a report is generated.
This unique test report is present inside this box.
You must keep this test sheet in this box and keep this box safe.
This sheet should be present when the charger is being warranted.
These instructions are for the
All BB models except solar
Ignition
feed (4)
Remote
Upper
4 5 6
control
1 2 3
Lower
Battery temp.
sensor (1,2)
ignition feed (4)
recommended for
Euro 6 vehicles
(optional fit)
Starter
Engine Bat.
For the majority of users, reading this paragraph should be sufficient for installation. The unit can be
installed by simply connecting it between an input and output battery, as depicted.
positive and negative connectors go to the +ve and -ve connectors (BBS1230 model only) - voltage should
not exceed 31V (12V panel).
13.5V and switches off when the voltage drops below 13.3V (all models). The default charging profile is
14.4V abs. and 13.6V float - for sealed lead acid batteries (x2 for 24V | x3 for 36V | x4 for 48V). This means that
the vast amount of installations can be fitted out of the box without any adjustments. In certain
circumstances, when installing in a Euro 6 vehicle, we recommend using an ignition feed to the unit. When the
ignition is live, unit starts charging (may take up to 60 seconds). Please read the manual for additional information. If
in doubt, and installing on a New Euro 6+, use ignition feed. For info on BMS, remote sense, temp sensors and
remote control, please consult the manual. Solar charge shall operate when engine off and predominately go to the
leisure battery. There shall be a small 0.5A-1A back feed to the starting battery to keep it topped up, too. Maximum
wattage that can be harvested from the solar panels is 350W - 31V maximum and 16A maximum.
Copyright © 2020
Sterling Power
December 2020 V4
Pro Batt Ultra
USERS MANUAL.
BB1230 | BB122430
BB244860
Aux
Engine
Com.
Batt.
BB1230 layout
Bat
input +
Neg.
out +
shall be slightly
Different
-
+
+
FUSE
FUSE
House / Domestic / Aux / Bow thruster
The BB, by default, shall start charging when the starter input voltage exceeds
4
technology
ProDigital
BLUE
&
YELLOW solar
Solar Panel up to 31V (nominal 12V rated) - do not exceed.
No limit to wattage, however, max harvest is ~350W
Ignition
feed (4)
4 5 6
Upper
Lower
1 2 3
Battery temp.
sensor (1,2)
ignition feed (4)
recommended for
Euro 6 vehicles (optional)
MUST READ
RoHS
compliant
S
TERLI G
P
BBS1230 - New to 2020
battery temp
Optional Remote
sensor
Instructions inside
TSAY
(
) stripe BB models
BBS1230 - New to 2020
Negatives should all be common.
Use cable, do NOT use chassis.
Output To
Solar
Pos+
Aux Batt
Engine
Solar Neg
Batt.
Remote
Max V
-
-
Com.
input +
+ +
+
31V
Voltage
Neg.
sense (3)
fuse
50A
Starter
Engine Bat.
House / Domestic / Aux / Bow thruster
The solar panel's
OWER
Absorption
Cond.
H Charge
Float
Sterling Power Products
V
12.2
In / Unit
Out / Rem
Audible alarm on/off
hold > 3 sec
Batt.
Temp
On / Off
Volts
Menu
hold>3 sec
Select
Change
Fault
BBURC
Remote
control
Aux
Bat
out +
fuse
50A

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Summary of Contents for Sterling Power Pro Batt Ultra

  • Page 1 Pro Batt Ultra TERLI G USERS MANUAL. OWER English Manual BB1260 | BB122470 | BB123670 BB1230 | BB122430 BBS1230 - New to 2020 BB124870 | BB241235 BB244860 Absorption Cond. H Charge Float Sterling Power Products 12.2 In / Unit Out / Rem...
  • Page 2: Contents Page

    TERLI G OWER Contents Page Legal and Safety Information Page 3 Automatic | Ignition Feed Modes Page 9 How to use the instructions Automatic activation (non ignition mode) Copyright and Plagiarism 2x Ignition feed modes EURO 6 First time use Page 10 Maintenance and Repair Safety and Precautions...
  • Page 3: Legal And Safety

    EXPLOSION this electronic device. Do not lose these instructions - keep them safe. The most up to date instructions can be found on the Sterling Power website. Please refer to Example - WARNING. Never use the device in Ÿ the latest instruction manual before contacting Sterling.
  • Page 4: Front Panel Display

    Taiwan developed progress Batt. to Batt. Charger | MPPT solar reg. | Starter batt. maintainer in England Pro Batt Ultra - 4 Stage battery to battery charger DIGITAL control ProDigital made in Taiwan Bulk / Boost Absorption Conditioning...
  • Page 5: Front Panel

    Front Panel II (under red end cap) 10 8 9 Ignition feed (4) Remote f u s e Engine control Upper 4 5 6 Com. Batt. Batt Neg. input + out + Ignition 1 2 3 Lower Engine feed (4) Com.
  • Page 6 BMS and remote features appear later Ignition Engine feed (4) Com. Batt. Batt Remote Neg. input + out + 4 5 6 control Upper Temperature Sensor Lower 1 2 3 (TSAY) optional fit. Polarity of wires into Battery temp. (1) and (2) does NOT sensor (1,2) matter.
  • Page 7 (if used) the solar charger works. They do not work simultaneously. see previous Absorption Cond. page about BMS H Charge Float Sterling Power Products 12.2 In / Unit Out / Rem Audible alarm on/off Batt. Solar hold > 3 sec Temp...
  • Page 8 This page is unique to those installing lithium batteries as a domestic battery bank. This page assumes that you have a lead acid style starter battery and a domestic lithium battery bank that is within the C rating of the battery to battery charger that you have chosen.
  • Page 9 Automatic mode & Ignition feed modes Please refer to the installation diagrams on pages 6 and 7 for installation instructions. Automatic Activation Automatic activation (default setting) - no ignition feed required. This means that the battery to battery charger operates based on sensing voltages at the input battery connector. No ignition feed. When the input voltage exceeds 13.5V-19.0V (x2 for 24V) then the unit will simply start charging.
  • Page 10 First Time Use (when wiring up) On first start up all LEDs will light up. A beep should Left and right meter readings (BB larger model). sound. The fan shall then start running for around 5 During normal operation seconds. If, after this, 2 red LEDs flash for 8 seconds IUoUo Battery charge you may have a calibration issue and the unit should be...
  • Page 11 Guide to the buttons If BB is in sleep mode, either buttons can be pressed to wake the BB up. The BB needs to be on (lit up) for any of these buttons to operate # flashes Select only button # flashes Setup only button...
  • Page 12 Force Options Silence Buzzer quick press If the buzzer is sounding and you wish to silence it, simply press SETUP button with a quick but firm press. This should silence the buzzer. It is a short term feature. If you wish to turn the buzzer off forever, please press the SETUP button down for 40 flashes.
  • Page 13 Force Options quick press Silence Buzzer If the buzzer is sounding and you wish to silence it, simply press SETUP button with a quick but firm press. This should silence the buzzer. It is a short term feature. If you wish to turn the buzzer off forever, please press the SETUP button down for 40 flashes.
  • Page 14: Custom Settings

    Custom Settings Opportunity to adjust Fast Charge / Bulk / Absorption voltage. CUSTOM BATTERY TYPE SETTING (for expert use Red Custom LED will flash for 3 seconds to confirm. only - not required for general operation) Red Custom LED will come on constant, Green Fast Charge LED will flash (section 1 on graph).
  • Page 15 Custom Settings continuation Opportunity to adjust temperature sensor trip. Opportunity to adjust maximum absorption FINAL custom setting. time factor The final setting to adjust in the custom Red High Temp LED will come on constant. configuration is to set temperature trip. This turns off Green Conditioning LED will flash and blue...
  • Page 16: Remote Control

    Remote control: Remote Control Absorption cut hole diameter Cond. 54mm H Charge Float Sterling Power Products 12.2 In / Unit Out / Rem Audible alarm on/off Batt. hold > 3 sec 1) Volts select button. 6) Charge complete on float.
  • Page 17 - 350W solar processing zone Auxiliary Information -1A engine batt. maintain Ignition feed live - Unlimited solar size Pro Batt Ultra - 4 Stage battery to battery charger DIGITAL control - Current limiting Solar power live zone IUoUo 12V-12V Battery charge...
  • Page 18: Fault Finding | Troubleshooting

    Fault Finding | Troubleshooting Is your output voltage slightly higher or lower than Firstly, ensure the Pro Batt Ultra (BB) is wired up as per expected - even with no loads / chargers on? page 6 / 7. Ensure negatives are common and the BB Check if you have the temperature sensor connected.
  • Page 19: Customer Service And Warranty

    771771). We will make the best effort to repair or replace the product, if found to be defective within the terms of the warranty. Sterling Power will ship the repaired or warranty replacement product back to the purchaser, if purchased from us.

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