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INSTRUCTION MANUAL & PARTS BOOK
TS100 RIDE-ON TROWEL
POWERFUL - EFFICIENT - DEPENDABLE
BARTELL MORRISON INC.
BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Doc. # OI – B09006
Orig. Rel. – 06/2005
Curr. Rev. – 03
Rev. Date – 06/2014
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Summary of Contents for Bartell TS100
- Page 1 INSTRUCTION MANUAL & PARTS BOOK TS100 RIDE-ON TROWEL POWERFUL - EFFICIENT - DEPENDABLE BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444 Doc.
- Page 2 TS100 RIDE-ON TROWEL INSTRUCTION MANUAL SAFETY PRECAUTIONS DANGER EXPLOSION HAZARD Never operate the machine in an explosive atmosphere, near combustible materials or where ventilation does not clear exhaust fumes. WARNING BURN HAZARD Never come into contact with the engine or muffler when engine is operating or shortly after it is turned off.
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Page 3: Table Of Contents
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL TABLE OF CONTENTS QUALITY ASSURANCE/MACHINE BREAK-IN ........ 4 ASSEMBLY DRAWINGS AND PARTS LIST ........13 RIDE-ON POWER TROWEL WARRANTY ........5 1. CHASSIS ASSEMBLY (FIGURE 1) ..........14 MAINTENANCE RECORD ..............6 CHASSIS PARTS LIST ..............16 ROUTINE SERVICE INTERVALS ............ -
Page 4: Quality Assurance/Machine Break-In
This will serve to further break in the machine on your specific application, as well as provide you with additional practice using the machine. We thank you for the confidence you have placed in us by purchasing a Bartell Ride-on Trowel and wish you many years of satisfied use. -
Page 5: Ride-On Power Trowel Warranty
Bartell Morrison Inc. agrees to furnish without charge, F.O.B. our plant, a replacement for any part or portion thereof, comprising the drive train of the Bartell Ride-on Power Trowel, consisting of the drive shaft assembly and the gear case assemblies, save and... -
Page 6: Maintenance Record
However, when in need of parts or major service be sure to see your Bartell dealer. For your convenience we have provided this space to record relevant data about your ride-on Trowel. When in need of parts or service be prepared to provide your trowel serial number. -
Page 7: Routine Service Intervals
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL Each After 1.5 Each 3 Each 6 Each 9 Each 12 Routine Service months months months months months Intervals 50 hrs 100 hrs 200 hrs 300 hrs 400 hrs General Inspection: Operation of lights Check Battery Clean &... - Page 8 TS100 RIDE-ON TROWEL INSTRUCTION MANUAL Each After 1.5 Each 3 Each 6 Each 9 Each 12 months months months months months Routine Service Intervals - Continued - 50 hrs 100 hrs 200 hrs 300 hrs 400 hrs Drive Train: Bearings...
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Page 9: Foreword
FOREWORD ASSEMBLY INSTRUCTIONS It is important that the following be read carefully in order Your new Bartell Ride-On Trowel has been shipped to that the operational performance of the Bartell RIDE-ON you partially disassembled. To prepare for operation use Trowel be fully understood. -
Page 10: Seat Assembly
The components of the are detailed in the parts our other Bartell ride-on trowels. The controls drawing within this manual (pg. 34). The assembly of respond as shown in figure 2a below. Test the... -
Page 11: Float/Trowel Pitch Setting
Turning the adjustment crank-handle at the The transporter, for the TS100 Ride-on model, has end of the pitch control tubes enables you to change sleeve tubes located on the sides of the frame. The... -
Page 12: Belt Change Procedure
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL 4. BELT CHANGE PROCEDURE 3. GEARBOX Remove the seat frame from the machine in order to Check the oil level sight plugs on both gearboxes gain access to the belts without obstruction. The daily to ensure the oil is half way on the site glass. -
Page 13: Assembly Drawings And Parts List
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC - 13 - 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444 Created: 06/05 Revised: 06/14... -
Page 14: Chassis Assembly (Figure 1)
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL CHASSIS ASSEMBLY Figure 1 - Complete Chassis BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC - 14 - 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444... - Page 15 TS100 RIDE-ON TROWEL INSTRUCTION MANUAL CHASSIS BOM Item # Description Item # Description Item # Description Chassis Weldment Washer Hex Bolt Seat Frame Lockwasher Hex Bolt TS100 End Ring Hex Bolt Hex Nut Heat Shield Weldment Hex Bolt Hex Bolt...
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Page 16: Chassis Parts List
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL CUSTOMER PARTS LIST Assembly # Chassis Assembly Item # Part # Description Eff. Date 14050 Chassis Weldment 6/22/05 14666 Seat Frame 6/22/05 14135 TS100 End Ring 6/22/05 14690 Heat Shield Weldment 6/22/05 14051 Front Floor Plate... - Page 17 TS100 RIDE-ON TROWEL INSTRUCTION MANUAL CUSTOMER PARTS LIST Assembly # Chassis Assembly - Continued Item # Part # Description Eff. Date 10102 HHCS 5/16-18UNC x 2-3/4"LG 6/22/05 10108 Nylock Nut 5/16-18UNC 6/22/05 10317 Nylock Nut 3/8-16UNC 6/22/05 14641 Prop Rod, TS100H...
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Page 18: Powerplant Assembly (Figure 2)
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL POWERPLANT ASSEMBLY Figure 2 - Complete Powerplant Item # Description Item # Description Item # Description Engine Ball Joint Hex Bolt Pulley Mnt Brkt Locknut Pulley Mnt Brkt Hex Bolt Washer Mounting Brkt Fuel Filter... -
Page 19: Powerpant Parts List
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL CUSTOMER PARTS LIST Assembly # Powerplant Assembly Item # Part # Description Eff. Date 21367 Kubota V1505 38 HP, 3000 RPM 6/23/05 14145 Pulley Mount Bracket – LH 6/23/05 14144 Pulley Mount Bracket – RH... -
Page 20: Drive Train Assembly (Figure 3)
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL DRIVETRAIN ASSEMBLY Figure 3 - Complete Drivetrain Item # Description Item # Description Item # Description Item # Description Spider Plate Ass’y Trowel Blade Flange Bearing Spider Plate Ass’y U-Joint Drive Lockwasher Bushing Gear Box Ass’y... -
Page 21: Drive Train Parts List
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL CUSTOMER PARTS LIST Assembly # Drive Train Assembly Item # Part # Description Eff. Date 14327 Spider Plate Ass’y 7/29/04 14328 Spider Plate Ass’y 7/29/04 14016 Gearbox Ass'y – LH 7/29/04 14015 Gearbox Ass'y – RH... -
Page 22: Steering Assembly (Figure 4)
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL STEERING ASSEMBLY Figure 4 - Complete Steering Item # Description Item # Description Item # Description Item # Description Washer Lever Pin Oil Tank Spacer Lock Nut Bushing Hyd. Cylinder Filter Lock Nut Lever Pivot Arm... -
Page 23: Steering Parts List
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL CUSTOMER PARTS LIST Assembly # Steering Assembly Item # Part # Description Eff. Date 10306 Washer 3/4"Dia 7/29/04 12517 Nylock Nut, 1/2-20UNF 7/29/04 13578 Nylock Nut 5/8-11UNC 7/29/04 12412 Rod End Pivot Ass'y - Female/Male... -
Page 24: Gearbox Assembly (Figure 5)
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL GEARBOX ASSEMBLY Figure 5 – Gearbox Assembly Note: Left hand gearbox shown. Item # Description Item # Description Item # Description Gearbox – Bottom Wormshaft Magnetic Drain Plug Gearbox – Top Retaining Ring Lockwasher Main Gear... -
Page 25: Gearbox Parts List
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL CUSTOMER PARTS LIST Assembly # 14015(RH), 14016(LH) Gearbox 14015 14016 Item # Description Eff. Date 14002 14004 Gearbox Bottom Half 7/29/04 14001 14003 Gearbox Top Half 7/29/04 14006 14005 Worm Gear, 4-Pitch 7/29/04 14017 14017... -
Page 26: Pitch Control Assembly (Figure 6)
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL PITCH CONTROL ASSEMBLY Figure 6 – Pitch Control Item # Description Item # Description Pitch Control Tube Handle Coupling Screw Shaft Spring Pin Slide Bushing Socket Screw Retainer Spring Pin Washer Control Cable Screw Shaft... -
Page 27: Pitch Control Assembly Parts List
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL CUSTOMER PARTS LIST Assembly # 22551 Pitch Control Assembly Item # Part # Description Eff. Date 22538 Pitch Control Tube 12/8/04 10303 Screw Shaft 12/8/04 10308 Slide Bushing 12/8/04 10307 Retainer 12/8/04 10306 Washer 3/4”Dia... -
Page 28: Spider Plate Assembly (Figure 7)/ Pressure Plate Assembly (Figure 8)
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL SPIDER PLATE ASSEMBLY Figure 7 – Greased Spider Assembly Note: 5 blade spider plate shown. Item # Description Item # Description Spider Plate Lift Lever Trowel Arm Hex Bolt Grease Fitting Carriage Bolt Hex Bolt... -
Page 29: Spider Plate Assembly / Pressure Plate Assembly Parts List
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL CUSTOMER PARTS LIST Assembly # 14044(RS-CCW), 14045(LS-CW) 4 Blade Spider Assembly, Greased Item # 14044 14045 Description Eff. Date 14038 14038 4-Spoke Spider Plate, Cast 7/29/04 14020 14020 Trowel Arm, TS100 7/29/04 10801 10801 Grease Fitting, 65 Deg, 1/8 NPT... -
Page 30: Trowel Blade Assembly (Figure 9)
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL TROWEL BLADE ASSEMBLY Figure 9 – Trowel Blade Kit Note: 6 x 18 model shown. Item # Description Trowel Blade Hex Bolt Washer BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC - 30 - 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201... -
Page 31: Trowel Blade Parts List
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL CUSTOMER PARTS LIST Assembly # Trowel Blade Assembly 6 x 18 Finish (4 Blade) Item # Part # Description Eff. Date 14337 6 x 18 Imperial Trowel Blade 7/29/04 10403 HHCS 5/16-18 x 2” 7/29/04 10402 Lockwasher 5/16”... -
Page 32: Retardant Spray System (Figure 10)
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL RETARDANT SPRAY SYSTEM Figure 10 – Spray Kit Item # Description Item # Description Item # Description Tank Fitting, Hose Barb Washer Tank Bracket Fitting Tee Barb Hex Bolt Pump Needle Valve Hex Bolt Solenoid... -
Page 33: Retardant Spray System Parts List
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL CUSTOMER PARTS LIST Assembly # 14220 Spray System Item # Part # Description Eff. Date 13600 Tank, 10.9 L, White 12/8/04 15249 Spray System Bracket 12/8/04 14292 Pump, Diaphragm With Neck 12/8/04 14234 Valve, NC, 12VDC Solenoid... -
Page 34: Transporter Assembly (Figure 11)
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL TRANSPORTER ASSEMBLY Figure 11 – TS100 Transporter Item # Description Dolly LH Dolly RH Folding Handle Hitch Pin BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC - 34 - 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201... -
Page 35: Transporter Parts List
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL CUSTOMER PARTS LIST Assembly # 22523 Transporter Item # Part # Description Eff. Date 11520 Transporter Dolly – LH 7/29/04 11525 Transporter Dolly – RH 7/29/04 11516 Folding Handle 7/29/04 12487 Large Hitch Pin 3-1/2”... -
Page 36: Transporter Dolly Assembly (Figure 12)
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL TRANSPORTER ASSEMBLY - CONTINUED Figure 12 – TS100 Dolly Ass’y Note: Left hand Dolly Shown. Item # Description Item # Description Wheel Bushing Hex Bolt Spacer Upper Dolly Ass’y Lockwasher Wheel Yoke Bushing Lower Dolly Ass’y Cotter Pin BARTELL MORRISON INC. -
Page 37: Transporter Dolly Parts List
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL CUSTOMER PARTS LIST Assembly # 11525(RH), 11520(LH) Transporter Item # Description Eff. Date #11525 #11520 13198 13198 Wheel 16"Dia x 4"Hub 7/29/04 10984 10984 Flanged Bushing 7/29/04 12930 12930 Fender Washer, 1/2 Dia. 7/29/04 10009 10009 Lockwasher 1/2"... -
Page 38: Transporter Handle Assembly (Figure 13)
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL TRANSPORTER HANDLE ASSEMBLY Figure 13 – TS100 Transporter Assembly Item # Description Item # Description Wheel Bushing Hex Bolt Spacer Upper Dolly Ass’y BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC - 38 - 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201... -
Page 39: Transporter Handle Parts List
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL CUSTOMER PARTS LIST Assembly # 11516 Transporter Handle Assembly Item # Part # Description Eff. Date 11516-2 Transporter Cross Beam 7/29/04 11516-3 Transporter Arm - Short 7/29/04 11516-4 Transporter Arm - Long 7/29/04 11516-1 Transporter Handle... -
Page 40: Electrical Schematic (Figure 14)
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL ELECTRICAL SCHEMATIC Figure 14 – TS100 Electrical Schematic BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC - 40 - 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444... -
Page 41: Troubleshooting
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL TROUBLESHOOTING WON’T START BELT WEARING RAPIDLY Throttle fully open Belt adjusted improperly Hand lever wire broken Pulley out of alignment No gas Wrong belt/defective belt Dirty gas Clutch sticking ... -
Page 42: Specifications
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL SPECIFICATIONS RIDE-ON POWER TROWEL TS100 (35HP GASOLINE) Engine Kubota 32 HP Diesel Liquid Cooled Length 100” (250 cm) Width 50” (127 cm) Height (without seat & steering levers) 33” (84 cm) Weight 1450 lbs. (659 kg) Trowel Coverage 30 sq. -
Page 43: Company Information
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL COMPANY INFORMATION Worldwide Distribution International Marketing Bartell Morrison Inc. Distributed By: 375 Annagem Blvd Mississauga ON, Canada L5T 3A7 Tel: (905) 364-4200 Fax: (905) 364-4201 http://www.bartellmorrison.com Conforms with the provisions of the “MACHINES” directive, modified (directive 89/392/CEE) and the national codes transposing it. -
Page 44: Notes
TS100 RIDE-ON TROWEL INSTRUCTION MANUAL NOTES BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC - 44 - 375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444 Created: 06/05...
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