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Maxon GPSLR Series Operation Manual

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M-08-13
REV. G
APRIL 2020
O P E R AT I O N M A N U A L
GPSLR-33 & GPSLR-44
GPSTLR-33 & GPSTLR-44
© MAXON Lift Corp. 2020

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Summary of Contents for Maxon GPSLR Series

  • Page 1 M-08-13 REV. G APRIL 2020 O P E R AT I O N M A N U A L GPSLR-33 & GPSLR-44 GPSTLR-33 & GPSTLR-44 © MAXON Lift Corp. 2020...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SUMMARY OF CHANGES: M-08-13, REVISION H ....4 WARNINGS ................6 LIFTGATE TERMINOLOGY ............ 7 RECOMMENDED DAILY OPERATION CHECKS ....8 DECALS .................. 10 FORKLIFT ADVISORY ............14 ROADSIDE OPERATION ADVISORY ........15 LOADING OR UNLOADING PLATFORM ......24...

  • Page 4: Summary Of Changes: M-08-13, Revision H

    SUMMARY OF CHANGES: M-08-13, REVISION H PAGE DESCRIPTION OF CHANGE COVER Updated REV, date of release and cover image. Cover image and applicable Illustrations throughout manual are updated to show new impact-absorbing tubes on the back of the slider frame. This contents of this manual applies only to GPSLR lift- gates with standard control switches.
  • Page 5 THIS PAGE INTENTIONALLY LEFT BLANK...

  • Page 6: Warnings

    5. Comply with all attached instruction decals and warning decals. 6. Keep decals clean and legible. If decals are illegible or missing, have them replaced. Get free replacement decals from Maxon. 7. Never drive a forklift on the Liftgate platform.

  • Page 7: Liftgate Terminology

    LIFTGATE TERMINOLOGY INTERNAL SAFETY CHAIN CONTROL SWITCH SLIDER ASSEMBLY (INCLUDES MAIN BEAM) PLATFORM BUFFERS FRAME ASSY HYDRAULIC CYLINDER HYDRAULIC LOCK PLATFORM FLIPOVER POWER PACK TILT ARM LIFT ARM DUAL RETENTION RAMPS...

  • Page 8: Recommended Daily Operation Checks

    RECOMMENDED DAILY OPERATION CHECKS NOTE: Before you check the Liftgate, park vehicle on fl at ground and set the parking brake. NOTE: If any of the following operation checks reveal a need to service or repair Liftgate, do not operate the Liftgate until a qualifi...
  • Page 9  With the platform un- folded and raised to bed level, check if the platform is level (YES illustra- tion). If the platform looks like the YES illustration, you can operate Liftgate. LEVEL LINE If the platform is below level line and platform looks like the NO illustra- tion, do not operate the Liftgate.

  • Page 10: Decals

    DECALS CAUTION DECAL P/N 282682-01 CAUTION DECAL P/N 283989-01 CAUTION DECAL P/N 282683-01 DECAL “A” DECAL “C” DECAL “B” DECAL “F” DECAL “E” PARTS QR CODE DECAL P/N 299349-02 DECAL DECAL SERIAL PLATE (REF) OPERATION DECAL P/N 264507 P/N 282721-01 P/N 282681-01 FIG.
  • Page 11 GPSLR 33 & GPSTLR 33 ONLY GPSLR 44 & GPSTLR 44 ONLY DECAL SHEET P/N 282464-01 (GPSLR-33 & GPSTLR-33) & P/N 282464-02 (GPSLR-44 & GPSTLR-44) FIG. 11-1...
  • Page 12 DECALS - Continued DECAL P/N 264507 MAXGRIP DECAL DECAL P/N 283293-01 “L” DECAL “K” DECAL DECAL “L” “F” DECAL DECAL DECAL “M” “I” “J” DECAL “A” DECAL “L” DECAL “K” DECAL DECAL DECAL DECAL “K” “H” “B” “L” DECAL DECAL “M” “H”...
  • Page 13 DECAL SHEET P/N 267432-01 FIG. 13-1...

  • Page 14: Forklift Advisory

    FORKLIFT ADVISORY WARNING Keep forklift OFF of platform. FIG. 14-1...

  • Page 15: Roadside Operation Advisory

    & vehicle. Making the loading area more visible to passing traffi c can help reduce the chance of injury and damage. NOTE: MAXON recommends placing at least 2 traffi c cones on the traffi c side of the platform loading area as illustrated below. Remove cones after platform is stowed and before moving the vehicle.
  • Page 16 OPERATION CAUTION Ensure Liftgate is unchained before you deploy Liftgate for operation. Possible injury and equipment damage could result. 1. Unchain Liftgate by un- hooking snap hook from tilt arm (FIG. 16-1). CHAIN TILT ARM SNAP HOOK UNCHAINING LIFTGATE FIG. 16-1 UP-DOWN TOGGLE SWITCH CAUTION...
  • Page 17 CAUTION Damage will occur if slide mechanism is not operated correctly. Make sure Liftgate is fully extended & latched before raising or lowering. NOTE: If necessary, release the toggle switch to stop the platform from moving. IN-OUT 3. Hold the external in-out toggle TOGGLE SWITCH switch in the OUT position (FIG.
  • Page 18 OPERATION - Continued WARNING Never operate control switch while unfolding the fl ipover. 4. Unfold the fl ipover (FIG. 18-1). FLIPOVER UNFOLDED ABOVE GROUND FIG. 18-1 5. Lower platform (FIG. 18-2) to ground level to load or unload on the ground. Raise platform (FIG.
  • Page 19 WARNING Never move the vehicle unless the Liftgate is properly stowed. NOTE: If necessary, release the toggle switch to stop the platform from moving. 6. Before moving the vehicle, UP-DOWN prepare the Liftgate as fol- TOGGLE SWITCH lows. Make sure load is removed from platform.
  • Page 20 OPERATION - Continued CAUTION Damage will occur if Liftgate is not in correct position when operating the slide function. Ensure platform & arms have 6” of ground clearance, at lowest point, before Liftgate is run in under vehicle. NOTE: If necessary, release the toggle switch to stop the platform from moving.
  • Page 21 IN-OUT 9. Hold the external in-out TOGGLE SWITCH toggle switch in the IN position (FIG. 21-1). Slide the platform in to stow as shown in FIG. 21-2. IN SWITCH FIG. 21-1 SLIDING PLATFORM IN TO STOW FIG. 21-2...
  • Page 22 OPERATION - Continued CAUTION Damage will occur if slide mechanism is not operated correctly. Liftgate must be fully retracted, latched and stowed before moving vehicle. 10. Hold the external up-down UP-DOWN CONTROL SWITCH control switch in the UP posi- tion (FIG. 22-1) until platform is stowed securely against bottom of the vehicle body (FIG.
  • Page 23 CAUTION Ensure Liftgate is stowed and chained before you move vehicle. Possible injury and equipment damage could result. 11. Chain Liftgate by hook- ing snap hook to tilt arm (FIG. 23-1). CHAIN TILT ARM SNAP HOOK CHAINING LIFTGATE FIG. 23-1...

  • Page 24: Loading Or Unloading Platform

    LOADING OR UNLOADING PLATFORM WARNING To prevent personal injury & damaged equipment, ramp must be in retention position when cart is being raised or lowered on platform. CAUTION To prevent injuries caused by tripping and falling, make sure retention ramps are in the ramp position before walking on and off outboard end of platform.
  • Page 25 CAUTION A ramp in retention position can trip you when stepping over it. To prevent possible injury, get on the platform before putting the ramp in retention position. NOTE: To unhook retention ramps, stand at side of the fl ipover of the ramp that is to be unhooked.
  • Page 26 LOADING OR UNLOADING PLATFORM - Cont’d. CAUTION To prevent injuries, stay clear of the retention ramp path as it is moved to ramp position. Go to either side of the ramp and stay out of the way. RETENSION 3. Continue to push the locking POSITION arm and pull retention ramp to the retention position...
  • Page 27 WARNINGS A load should never extend past the edges of the platform. Do not place unstable loads on platform and do not allow load to exceed the lifting capacity of the Liftgate. If standing on platform, do not allow your feet to extend beyond the inboard edge of the platform. 4.
  • Page 28 LOADING OR UNLOADING PLATFORM - Cont’d. 5. When carts are on the platform, place the retention ramps in the retention position (FIG. 28-1). Then, stand in the footprint area shown in FIG. 28-2. ROTATING TO RETENTION POSITION (RH SIDE SHOWN) FIG.
  • Page 29 NOTE: If necessary, release the control switch to stop the platform from moving. 6. Raise the platform to bed level as follows. Hold the internal control switch in the UP position (FIG. 29-1B) until the platform reaches bed level (FIG. 29-1A). FIG.
  • Page 30 WARNING Pulling the load from vehicle to platform can result in a fall from platform and serious injury. When unloading vehicle, always push the load out on the platform. 8. Load the platform at bed VEHICLE level as follows. Make BODY sure retention ramps are in the retention position...
  • Page 31 LOADING OR UNLOADING PLATFORM - Cont’d. 10. Unload the platform at ground level as follows. Reposition retention ramps to the ramp position (FIG. 31-1). Then, move cart off the platform as shown in FIG. 31-2. LOCKING RAMP POSITION ROTATING TO RAMP POSITION (RH SIDE SHOWN) FIG.
  • Page 32 11. To stow ramps, rotate each retention ramp to the fl at posi- tion as shown in FIG. 32-1. Push the retention ramps fully STOWED into the catches (FIG. 32-2). Then, make sure retention ramps are hooked to the fl ipover (FIG. 32-2). ROTATING RAMP TO STOWED POSITION (RH SIDE SHOWN) FIG.

This manual is also suitable for:

Gpslr-33Gpslr-44Gpstlr-33Gpstlr-44