Merco FFHS 27000 Series Service Manual

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SERVICE MANUAL

(DOMESTIC & INTERNATIONAL)

FRIED FOOD HOLDING STATION

FFHS 27000 SERIES

Merco Savory, LLC

1111 North Hadley Road

Fort Wayne, Indiana 46804

United States of America

Phone : (260) 459-8200

U.S. Fax: (888) 790-8193 • Int'l Fax: (260) 436-0735

Technical Service Hot Line

(800) 678-9511

www.mercosvory.com

FFHSserviceman

REV: 11/10/08

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Summary of Contents for Merco FFHS 27000 Series

Page 1 SERVICE MANUAL (DOMESTIC & INTERNATIONAL) FRIED FOOD HOLDING STATION FFHS 27000 SERIES Merco Savory, LLC 1111 North Hadley Road Fort Wayne, Indiana 46804 United States of America Phone : (260) 459-8200 U.S. Fax: (888) 790-8193 • Int’l Fax: (260) 436-0735...
Page 2 EXPLODED VIEW DIAGRAM (27000, 27002 – S/N 1083328 & ABOVE)…………………………………….. 23 PARTS BREAKDOWN (27007, 27012)……………………………………………………………………………. 24 EXPLODED VIEW DIAGRAM (27007, 27012)………………………………………………………………….… 25 REMOVAL INSTALLATION & ADJUSTMENTS (27000, 27002)……………………………………………..…. 26 REMOVAL INSTALLATION & ADJUSTMENTS (27007, 27012)……………………………………………..…. 31 FFHS 27000 Series Service Manual...
Page 3 208 VAC 21.6 4500 6’ NEMA L6-30P 27001 208 VAC 21.6 4500 6’ NEMA L6-30P 27002 240 VAC 18.8 4500 6’ NEMA L6-30P 27017* 208 VAC 21.6 4500 6’ NEMA L6-30P *27017 includes drop-in shelf. FFHS 27000 Series Service Manual...
Page 4 Watts Phase Cord/Plug 27007 120 VAC 12.0 1450 5’ NEMA 5-15P 27008 (CE) 230 VAC 27012 120 VAC 15.4 1860 5’ NEMA 5-20P 27016* 120 VAC 12.0 1450 5’ NEMA 5-20P *27016 includes drop-in shelf. FFHS 27000 Series Service Manual...
Page 5 SPECIFICATIONS FOR 27016 with Remote Switch Available only on model 27016 Remote Switch Assembly SPECIFICATIONS FOR 27017 with Remote Switch Available only on model 27017 Remote Switch Assembly FFHS 27000 Series Service Manual...
Page 6 WIRING DIAGRAM FOR 27007, 27008, 27012, 27016 WIRING DIAGRAM FOR 27000, 27001, 27002 FFHS 27000 Series Service Manual...
Page 7 Its contacts now close supplying power to the main heater. Also for air circulation power is supplied to the main fan motor. FFHS 27000 Series Service Manual...
Page 8 4. Disconnect power cord L1 and L2 wires from wire terminal connections. Mark wires for reinstallation. 5. Remove ground nut from power cord ground wire. 6. Compress cord strain relief to remove power cord from bracket. 7. Install new part, reassemble in reverse order, and check operation. FFHS 27000 Series Service Manual...
Page 9 3. Lift and set aside blower cover weldment. 4. Disconnect wires from relay. Mark wires for reinstallation. 5. Remove screws from relay and remove power relay. 6. Install new part, reassemble in reverse order, and check operation. FFHS 27000 Series Service Manual...
Page 10 10. Remove four (4) screws from side of heater to separate heater from blower. 11. Disconnect two (2) wires from heater and remove heater. Mark wires for reinstallation. Note the path of the wires for reinstallation. 12. Install new part, reassemble in reverse order, and check operation. FFHS 27000 Series Service Manual...
Page 11 3. Lift and set aside blower cover weldment. 4. Disconnect wires from relay. Mark wires for reinstallation. 5. Remove screws from relay and remove power relay. 6. Install new part, reassemble in reverse order, and check operation. FFHS 27000 Series Service Manual...
Page 12 4040266-2 Heater – model 27008 Not Shown 4040266-3 Heater – model 27012 Not Shown 4060505-1 Blower – models 27007, 27014, 27016 Not Shown 4060505-2 Blower – model 27008 Not Shown 4060505-3 Blower – model 27012 FFHS 27000 Series Service Manual...
Page 13 GENERAL VIEW – FFHS-16 MODELS 27007, 27008, 27012, 27016 FFHS 27000 Series Service Manual...
Page 14 Drop-In Shelf – model 27017 only Not Shown 10002777-01 Heater – models 27000 & 27002 Not Shown 10002777-02 Heater – model 27001 Not Shown 10002776-01 Blower – models 27000 & 27002 Not Shown 10002776-01 Blower – model 27001 FFHS 27000 Series Service Manual...
Page 15 GENERAL VIEW – FFHS-27 MODELS 27000, 27001, 27002, 27017 FFHS 27000 Series Service Manual...
Page 16 THE FOLLOWING MODELS (WITH RIGHT-SIDE SWITCHES) ARE NO LONGER IN PRODUCTION. FFHS 27000 Series Service Manual...
Page 17 SPECIFICATIONS 27000, 27002 S/N 1083328 & ABOVE Item # Voltage Amps Watts Cord/Plug Net Wt. 27000 208 VAC 24.0 5500 6’ NEMA L6-30P 66 lbs. 27002 240 VAC 22.9 5500 6’ NEMA L6-30P 66 lbs. FFHS 27000 Series Service Manual...
Page 18 WIRING DIAGRAM – MODELS 27000, 27002 S/N 1083327 & BELOW WIRING DIAGRAM – MODELS 27000, 27002 S/N 1083328 & ABOVE FFHS 27000 Series Service Manual...
Page 19 SPECIFICATIONS 27007, 27012 Item Voltage Amps Watts Cord/Plug Net Wt. 27007 120 VAC 12.3 1450 5’ NEMA 5-15P 44 lbs. 27012 120 VAC 15.7 1850 5’ NEMA 5-20P 44 lbs. WIRING DIAGRAM – MODELS 27007, 27012 FFHS 27000 Series Service Manual...
Page 20 27275 Captive Screw Retainer Not Shown 41087 Leg, 1” Not Shown 27045 Pan Dividers Not Shown 27320 Grease Deflector (left) Not Shown 27315 Grease Deflector (right) Not Shown 27055 Hi-Limit Not Shown 27205 RTD Probe FFHS 27000 Series Service Manual...
Page 21 GENERAL VIEW – MODELS 27000, 27002 S/N 1083327 & BELOW FFHS 27000 Series Service Manual...
Page 22 Insulation, Base, Cut 27020-1 Spacer Plate, Insul, Bottom (see AF) Baffle Air Duct 27205 Probe, 1000 OHM 1/8” DIA 27105 RTD Holding Bracket Nest 9005267-1 Duct, Air 27120 Outer Panel, Left, Formed 27045-1 Divider Pan FFHS 27000 Series Service Manual...
Page 23 GENERAL VIEW – MODELS 27000, 27002 S/N 1083328 & ABOVE FFHS 27000 Series Service Manual...
Page 24 Baffle Air Intake 9005266-3 Exhaust Panel Guard, Formed 27095-3 Exhaust Panel 27035-3 Insulation, Air Scoop 27195-3 Air Scoop, Formed 27090-3 Insulation, Base, Cut 27020-3 Spacer Plate, Insul. Bottom 9005267-3 Duct, Air 27120 Outer Panel, Left, Formed FFHS 27000 Series Service Manual...
Page 25 GENERAL VIEW – MODELS 27007, 27012 FFHS 27000 Series Service Manual...
Page 26 6. Remove the left and right side Divider Plates from the push on studs. 7. Remove the insulation, the Air Baffle from the push on studs, and the Element Top Panel. The Hi- Limit will be mounted on the side of the Air Baffle. FFHS 27000 Series Service Manual...
Page 27 6. Remove the left and right side Divider Plates from the push on studs. 7. Remove the insulation, the Air Baffle from the push on studs, and the Element Top Panel. The heating element is under the element top panel. FFHS 27000 Series Service Manual...
Page 28 5. Disconnect six (6) wires from control board. Mark wires for reinstallation. 6. Remove four (4) nuts from control board and remove control board. 7. Install new part, reassemble in reverse order, and check operation. FFHS 27000 Series Service Manual...
Page 29 9. Lift and set aside blower cover weldment. 10. Disconnect eleven (11) wires from relay. Mark wires for reinstallation. 11. Remove two (2) screws from relay and remove power relay. 12. Install new part, reassemble in reverse order, and check operation. FFHS 27000 Series Service Manual...
Page 30 6. Tighten RTD holding bracket screw to remove probe. 7. Disconnect RTD (2) wires from temperature control. Mark wires for reinstallation. Note the path of the wires for reinstallation. Remove RTD probe. 8. Install new part, reassemble in reverse order, and check operation. FFHS 27000 Series Service Manual...
Page 31 8. Remove two (2) screws from both left and right air duct fillers. 9. Slide out blower and heater assembly from blower seal bracket. 22. Remove four (4) screws from side of heater to separate heater from blower. FFHS 27000 Series Service Manual...
Page 32 15. Slide out blower and heater assembly from blower seal bracket. 16. Remove four (4) screws from side of heater to separate heater from blower. 17. Install new part, reassemble in reverse order, and check operation. FFHS 27000 Series Service Manual...
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Page 36 Merco Savory, LLC 1111 North Hadley Road Fort Wayne, Indiana 46804 United States of America Telephone: (260) 459-8200 U.S. Facsimile: (888) 790-8193 Int’l Facsimile: (260) 436-0735 Technical Support Hotline: (800) 678-9511 www.mercosavory.com FFHS 27000 Series Service Manual...

This manual is also suitable for:

Ffhs 27001 Ffhs 27002 Ffhs 27017 Ffhs 27007 Ffhs 27008 Ffhs 27012 ... Show all