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Cassida Pro Series Service Manual

2-pocket currency discriminator
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Zeus
2-POCKET CURRENCY
DISCRIMINATOR
SERVICE MANUAL
· Specifications
· Assembly
· Procedures
· Troubleshooting
· Quality Testing
· Parts Information
CassidaPRO Zeus: Service Manual
Rev: 09/05/2018
cassidapro.com/partner/
2018 Cassida Corporation. All rights reserved.

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Summary of Contents for Cassida Pro Series

  • Page 1 Zeus 2-POCKET CURRENCY DISCRIMINATOR SERVICE MANUAL · Specifications · Assembly · Procedures · Troubleshooting · Quality Testing · Parts Information CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 2: Table Of Contents

    Assembly Hopper and Top Panel 4.4. Upper Door This service manual is confidential and 4.5. Fly Wheel exclusively for the use of current Cassida 4.6. Encoder Disk PRO Series partners and their technicians. 4.7. Assembly Lower Guide This manual shall not be shared with outside 4.8.

  • Page 3: Overview

    1.1. INTRODUCTION FROM CASSIDA USA Thank you for partnering with Cassida PRO to sell and service the industry leading counterfeit detection equipment. Cassida PRO is proud to provide the best in class recognition and detection and dedicated service to our partners. Please visit our partner page listed below for the most up to date software, manuals, and information regarding our PRO Series products.

  • Page 4: Cross Section Side View Diagram

    8. Dust Drawer 3. Upper Cover 9. Image Sensor 4. Back Light 10. Reject Sensor 5. Magnetic Sensor 1 1. Diverter 6. PS2 Sensor 12. Stacker Sensor CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 5: Specifications

    Orientation Mode Value Sort Mode Add Feature Strap Feature (by denomination, by count, by custom) OPTIONAL FEATURES: Bar Code Mode Bar Code + Cash Mode Serial Capture Mode CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 6: Rj1

    Example of RS232 male - USB-A converter cable: Communication data format: This is available in the ZEUS Protocol Manual. If you need this information, please contact Support@CassidaPro. com. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 7 CONNECTION WITH A PC Required cable: RJ1 1 to RS232 female (RS232 PC Port) • The RJ1 1 to RS232 female cable is a custom cable. • Please contact Cassida PRO for pricing and availability. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/...

  • Page 8: Usb-A

    Required cable: USB-B – USB-A (USB-A PC Port) • Communication data format: API manual available upon request. • Requires Windows Driver (linux-cdc-acm.inf) which can be provided by Cassida PRO Tech Support upon request. Example of USB-B – USB-A cable: CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/...

  • Page 9: Accessories

    · Universal Cash Handling Thermal Printer · Cassida Air Duster · CleanBill Pro Cleaning Cards · CleanPro Cleaning Swabs *Please contact Cassida PRO for pricing and availability of the items above. 1.6. REQUIRED TOOLS FOR SERVICE AND DISASSEMBLY #2 Screwdriver (+) 2.5mm Screwdriver (-)

  • Page 10: Definitions And Terms

    • Chain: A misfeed error where two banknotes pass through the unit too closely after one another, so that the unit cannot differentiate the two bills CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 11: Main Pba Connector Detail

    1.8. MAIN PBA CONNECTOR DETAIL 1.9. MECHA PBA CONNECTOR DETAIL CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 12: Circuit Block Diagram

    1.10. CIRCUIT BLOCK DIAGRAM CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 13: Quality Control Testing

    The following tests are suggested to be performed as a first pass to check overall unit health. These checks are similar to the Cassida PRO in-house QC process and cover the majority of the functions and diagnostic features provided by the Zeus.

  • Page 14: Sensor And Mechanical Check

    A of pickup rubber is better if it is on highest position. And when position of A is at right position, ADF value in sensor detail menu becomes ‘1’. Check this value while turning the pickup roller. [Fig. 1] CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 15 • Cover the reject sensor and the value should change to Rejector ‘1’ and Diff to <100 14) Stacker (Stacker Pocket Sensor) • Open the upper door and check the value of L and R. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 16 2) Press every key until ZEUS displays “Keypad Press Test: OK” and the [EXIT] key becomes available. Press [EXIT] to return to the service menu. [Fig. 2] CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 17: Currency And Function Check

    (ex. face to the right, face to the left, back to the right, back to the left). Do this for each denomination, from $1 to $100. The amount of bills used depends on availability, but Cassida recommends testing with a large quantity of bills (100 per denomination).
  • Page 18 In this menu, you may check the magnetic head signals for scanned notes. ‘dbR’(Blue) shows the note is passing the magnetic sensors. There are three channels of magnetic sensors, MHL(Left), MHC(Center), and MHR(Right). CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 19 ADF rollers. The red and blue pulses for each PS1 and PS2 sensor are the sensed position of the note in the bill transport path. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 20 · Cable connections to MAIN board · CIS sensor for debris, dirt, damage, or cracking · UV/IR emitters for debris, dirt, damage, or cracking · Calibration waveforms CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 21 If this occurs, clean the surface of the CIS and calibrate the CIS again. If the waveform is still the same following cleaning and calibration, the CIS should be replaced. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 22 If the waveform doesn’t look similar to Fig. 10, clean the IR/UV bar and attempt a calibration. If discontinuities are still present, replace the IR/UV bar. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 23: Procedures

    7. Tighten screws while holding tensioner in position and verify proper dust cover operation. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 24: Dust Cover Hook Replacement

    7. Turn on the power and go into Service Menu ->[1] Diagnosis ->[7] Sensor Detail. You can close the dust cover by pressing [9] key. If necessary, adjust the tension [3.2 .Dust Cover Tension Adjustment] CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 25: Connecting Remote Display

    CONNECTING REMOTE DISPLAY Please refer to picture below. RJ1 1 (ZEUS) <-> MAIN (Display) DISPLAY DISPLAY LINK MAIN LINK MAIN LINK (1st Display) <-> MAIN (2nd Display) CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 26: Disassembly

    DISASSEMBLY DISASSEMBLE COVER_SIDE_L/COVER_SIDE_R 4.1. (Side Covers - LEFT/RIGHT) 1) Loosen 4 screws (M3x10 tap) 2) Loosen 2 screws (M3x10 tap) 3) Loosen 4 screws (M3x6) CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 27: Assembly Bank Note Guide

    1) Loosen 1 screw (M3x6 SEMS) and remove FRONT_GND_1WAY wire 2) Spread wings outward and then pull out towards you 3) Pull up the connector cover and remove the harness (FRONT_TO_MAIN_FFC). CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 28 3) Loosen 4 screws (M3x6) and remove the upper door DISASSEMBLE FLY_WHEEL 4.5. (Fly Wheel - Right Side Panel) 1) Loosen 1 screw (SET SCREW M4x8) with Allen key 2) Remove the flywheel CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 29 3) Take out the clips holding the supports in place 4) Guide the harness (PS2_HARNESS_1WAY) into the interior and pull the ASSEMBLY_ GUIDE_LOWER toward you and downward at the same time. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 30: Assembly Lower Guide

    1) Loosen 2 screws(M3x6) and remove the ASSY_COVER_REAR 2) Loosen 2 screws (M3x6) 3) Take out the power cable (ASSY_SMPS_HARNESS) 4) Take out the ASSY_SMPS handling the power cable carefully. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 31 DISASSEMBLE ASSEMBLY_SMPS 4.8. (Assembly Power Supply) CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 32: Main Motor

    (Main Motor) 1) Loosen 3 screws (M3x6 SEMS) DISASSEMBLE ASSEMBLY_REJECT_POCKET 4.10. (Assembly Reject Pocket) 1) Loosen 2 screws (M3x6 SEMS) 2) Pull up and slide out the ASSEMBLY_REJECT_POCKET. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 33: Dust Cover

    5) Loosen 1 Nut (M8) with spanner #13 (M8) and #5.5 (M3). Remove the circular Right Hinge (HINGE_R_DUST_COVER) 6) Remove COVER_STACKER_LOWER by pressing the tabs on its sides and pulling it outward. 7) Take out DUST_COVER, squeezing the sides lightly if necessary. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 34 DISASSEMBLE DUST_COVER 4.11. (Dust Cover) CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 35: Assembly Guide Cis Upper

    3) Loosen 1 screw (M3x6 SEMS) and remove the encoder sensor 4) Carefully cut the tie-wraps and remove tie-wraps from shaft 5) Remove 2 c-clips (5 ) and remove the shaft 6) Take out ASSEMBLY_GUIDE_CIS_UPPER CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 36: Assembly Guide Cis Lower

    5) Remove CIS while supporting its harness with tweezers 6) Remove c-clip (6 ) and remove PULLEY_ADF_42S3M and PULLEY_ADF_16S3M 7) Loosen 4 screws (M3x6 tap) on both sides CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 37 DISASSEMBLE ASSEMBLY_GUIDE_CIS_LOWER 4.13. (Assembly Guide CIS Lower) CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 38: Assembly Stacker

    2) Disassemble PBA_MECHA and turn it down, disconnecting any harnesses attached to PBA_MECHA as necessary to reach screws behind board 3) Loosen 2 screws (M3x6 tap) on Left Side 4) Loosen 2 screws (M3x6 tap) on Right Side CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 39: Pba Replacement

    4-1 (COVER_SIDE_L), 3-2(2) PBA_MECHA 4-1 (COVER_SIDE_L), 3-2(3) PBA_PS1_LEFT PBA_PS1_RIGHT PBA_PS2 4-1, 4-7 PBA_REJECT 4-1, 4-2, 4-3 PBA_SMPS 4-1 (COVER_SIDE_L), 4-8 PBA_POS_SEN 4-1 (COVER_SIDE_R) PBA_STACKER 4-1, 4-1 1 9,10 CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 40 4. Close the Upper door tightly and press [YES] to start calibration. 5. Open the Upper door and remove the shading sheet. 6. Close the Upper door tightly and go into [6. CIS calibration (T)] and press [YES]. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 41 2. Adjust the variable resisters confirming the double level is in 2000 ~ 3500 ranges. 3. Open the Upper door and check the double levels. They should be 4095. If not, repeat Step 2. (Right) (Left) CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 42 ROLLER_EXIT_PINCH 4-1, 4-7 FEED_PINCH_ROLLER 4-1, 4-7 (BEARING) ASSEMBLY_EXIT_ROLLER 4-1, 4-4, 4-5, 4-6, 4-12, 4-13 ASSEMBLY_FEED_ROLLER 4-1, 4-4, 4-5, 4-6, 4-12, 4-13 ROLLER_R_FINCH 4-1, 4-2 RUBBER_PICKUP No Need CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 43 1) Disassemble according to 2-1, 2-2, 2-3, and 2-9 2) Loosen 4 screws (M3x6 SEMS) on both sides 3) Tilt up the ASSY_REJECT_PLATE 4) Loosen 2 screws (M3x6 SEMS) CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 44: Troubleshooting Guide

    B.) Check ‘Upper Door’ (PS1) and ‘Lower Door’ (PS2) C.) ‘1’ means the door is open. If all the doors are closed but the level is ‘1’, then the sensor is not working. [Fig. 2] CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 45 C.) Normal levels: Door open: < 1V (typically < 0.5V) ii. Door closed: > 4.0V (typically 4.5~4.8V) D.) Abnormal levels Door open: > 2.7V ii. Door closed: < 3.2V CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 46: Read/Id Errors

    Quality -> [4] Scanned Image. F.) If all the images are correctly received from the CIS sensor as in [Fig. 2], then test the machine with additional bills. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 47 Replace the CIS which is currently installed in the machine G.) Otherwise if the image looks like [Fig. 4] ii.) Replace the PBA_MAIN board H.) Calibrate CIS (R) and CIS (T) once unit is reassembled CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 48: Id Errors

    ID ERROR bill rejection may occur. [Fig. 1] has green lines in the background caused by improper IR illumination while [Fig. 2] is displaying correctly. In tandem, attempting a calibration will likely fail. [Fig. 1] CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 49 Causes and Solution: 1. Poor connections to the harness between the UV light source and Mecha PBA A.) Reseat the connectors B.) Re-calibrate [Fig. 3] [Fig. 4] CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 50 A.) Gently pull on each wire in the connector. All wires should be securely clipped into the plastic connector B.) If a wire connector is not clipped into the connector, then it looks like the below picture. [Fig. 6] GOOD CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 51: Restartrecognitionapp" Error

    B.) Replace the Main board with the original board C.) Replace the Mecha board. D.) Power on unit and check if error has resolved E.) Adjust Double level CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 52: Upgrading

    After initialization, an emergency or failure message will splash to the main screen 2. Emergency screen pops up – NEVER press the [EXIT] button CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 53: Settings

    • Incorrect date or date reset to 1970 after shutdown • Occasional need to power cycle unit several times to start up unit • All modes reset back to default CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 54: Service Menu Guide

    • In many cases, the end user has no desire to use the optional dust cover which is disabled by default. In the case that the end user prefers to use the dust cover, the technician may enable the dust cover CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 55 CIS illumination. Check for inconsistencies, unlit portions, or blinking/ wavering light. Use this in conjunction with scanning and calibration graphs to check proper operation of the CIS sensor. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 56 • ADF - TEAL - Position of the rollers as given by the encoder wheel. This graph should be a well formed square wave with longer pulses at the start and end of the graph for when the rollers CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 57 • Pressing [5] will cycle through the detailed UV, IR, and RGB throughput information. • RGB IR - This image displays the per-pixel values of each portion of the full illumination bar. Note any flat areas, or CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 58 • This menu provides the unit’s CPU IDs (CPU0 and CPU1) and detailed information about the unit. This information is stored on the main board of the unit. Cassida may request this information if the technician or end user needs to unlock the Zeus for extra software features.

  • Page 59: Program Update

    • The CIS calibration should be done any time CIS replacement, main board replacement, or extensive repair work is performed. In order to run this calibration, the Cassida PRO specific shading sheet must be used. Affix the magnetic side of the CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/...

  • Page 60: Backup And Restore

    The unit will detect all settings files stored in the root directory, ensure that the correct settings are selected using the [UP]/[DOWN] arrow keys before loading. Press the [SET] key to load the selected file. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 61: Reports Clear

    Ensure that the settings being loaded were originally captured from the same unit. [3] Factory Default Set • Selecting this option resets all unit settings to the default as shipped from Cassida. This option will reset ALL user menu and test menu settings. [4] Software Rebuild Selecting this option performs a software rebuild.

  • Page 62: Data Download

    • Input the proper code and press [ENTER] before collecting data. The unit will beep and the filed “CURRENT CODE” will be updated with the user input code. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 63: Software Version

    • Turn on/off the CIS LED and back light LED. Repeatedly press [2] to check the LEDs in this order: 1. Back light 2. Blue CIS 3. Red CIS 4. UV CIS 5. Green CIS CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 64 • The graph is toggled whenever the [2] key is pressed; Left -> Center -> Right -> ALL. The picture immediately above on the right is magnified and scrolled properly from the original magnetic sensors’ output waveform. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 65 [C] to exit completely from the test menu. 1-6 CPU S/N • This function reports CPU serial numbers. This may be required for specific software updates or upgrades. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 66 ADF: 1 (Pickup Roller Position Normal) Upper/Lower Door L, R: 0 (closed), 1(opened) For other sensors’ output, please refer to “3. ADJUSTMENT”. 1-8 Keypad Test • Press every key until the screen displays “Keypad Press Test: OK.” CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 67 ASSY_MAIN_MOTOR 1A10003A ASSY_WING_MOTOR 1A10005A ASSY_SOLENOID_10ms 1E08001A MOT_TO_MEC_FFC 1E08002A CIS_TO_MAIN_FFC 1E08003A FRONT_TO_MAIN_FFC 1E08004A DOUBLE_HARNESS_2WAY 1E08005A PS2_HARNESS_1WAY 1E08006A PS1_HARNESS_2WAY 1E08007A STACKER_HARNESS_1WAY 1E08008A REJECT_HARNESS_1WAY 1E08009A POS_SENSOR_HARNESS_1WAY 1E08010A ENCODER_HARNESS_1WAY 1E08014A SMPS_HARNESS_1WAY CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 68 1E08020A FRONT_GND_1WAY 1E09501A PBA_MAIN 1E09502A PBA_MECHA 1E09503A PBA_FRONT 1E09504A PBA_STACKER 1E09505A PBA_POS_SEN 1E09506A PBA_REJECT 1E09507A PBA_PS2 1E09508A PBA_PS1_LEFT 1E09509A PBA_PS1_RIGHT 1E09510A 1E09510A 1E0951 1A PBA_DB_L 1E09512A PBA_DB_R CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 69 DB_SENSING_MODULE SUPPORTER_STACK_WHEEL 1M10035A (To assemble stacking wheelmodule) 1M10038A SWING_SELECTOR CLIP_MG_HEAD 1M2001 1A (To assemble HG head) BRACKET_MG 1M20014A (To assemble magnetics) 1M30001A ROLLER_R_PINCH 1M30002A ROLLER_EXIT_PINCH 1M30003A ROLLER_F_PINCH CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 70 1M40018A ASSY_CLUTCH MG_30 1M70006A (Magnetic) MG_63 1M70007A (Magnetic) 1M70010A BRUSH_ANTISTATIC 1M7001 1A BRUSH_REJECT 1M70012A GUIDE_REJECT_POCKET 1M70013A ENCODER_DISK 1M80001A TIMING_BELT_171 1M80002A TIMING_BELT_246 1M80003A TIMING_BELT_264 1M80004A BEARING_F688 1M80005A BEARING_688 CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 71 RECOMMENDED SPARE PARTS APX 1 1M80007A BEARING_696 1M80008A FEED_PINCH(BEARING_626) SNAP_RIVET 1M80036A (To assemble hopper sensor PBA) 1S20002A ASSY_COVER_SOLENOID_24V 1M30009A URETHANE_PICKUP 1A20020A ASSY_LIGHTING_MODULE 1A20026A ASSY_PULLEY_1WAY_36S3M 1O10008A SHADING_SHEET CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.
  • Page 72 Remove Bills from Hopper. Adjust Feeding Mechanism Make sure path is clear and all belts are connected properly. MOTOR ERROR Test Motor in both directions using the Service Menu CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 73: Appendix Ii: Error Codes/Messages

    Inspect reflectors for physical damage and cracking. Clear track / check upper door. CHECK PS2 Use DVM to check Voltage Level. Inspect reflectors for physical damage and cracking. CassidaPRO Zeus: Service Manual Rev: 09/05/2018 cassidapro.com/partner/ 2018 Cassida Corporation. All rights reserved.

  • Page 74: Appendix Iii: Contact Information

    APX IV RETURN MERCHANDISE AUTHORIZATION In order to begin the process of a return (and repair or exchange), Cassida PRO Tech Support requires the following information before unit is sent to Cassida: • Model and Serial Number of Unit •...
  • Page 75 Cassida is not liable for damages resulting from use of the unit for purposes other than for the intended purpose without prior written consent from Cassida. Modifications made to the unit by persons other than Cassida or its authorized contractor/ subcontractor is strictly prohibited.

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