Allen-Bradley 800G Series Installation Instructions

Installation Instructions
Original Instructions
Bulletin 800G Assembled Stations
Catalog Numbers 800G-1x-EX, 800G-2x-EX, 800G-3x-EX
ATTENTION: To help prevent electrical shock, disconnect from
power source before installing or servicing. Follow NFPA 70E
requirements. Install in suitable enclosure. Keep free from
contaminants.
Only suitably trained personnel can install, adjust, commission,
use, assemble, disassemble, and maintain the product in
accordance with applicable code of practice. If a malfunction or
damage occurs, do not attempt to repair the product.
IMPORTANT When working in hazardous areas, the safety of personnel
and equipment depends on compliance with the relevant
safety regulations. The people in charge of installation and
maintenance bear a special responsibility. They must be
knowledgeable of the applicable rules and regulations.
These instructions provide a summary of the most important
installation measures. Everyone working with the product
must read these instructions so that they are familiar with the
correct handling of the product.
Keep these instructions for future reference as they must be
available throughout the expected life of the product.
Product Description
There are many variations and configurations available for assembled
station solutions. All assembled station configurations use a one-hole
(800G-1x-EX), two-hole (800G-2x-EX), or three-hole (800G-3x-EX)
enclosure with various front-of-panel operators and back-of-panel
components.
Up to three enclosures of any size can be ganged together in a vertical
arrangement, allowing a combined assembled station to have up to nine
operators (three enclosures with each enclosure containing three
operators). Assembled stations have various conduit-entry
configurations using plastic or metal cable glands, along with many
different accessories such as locking covers, locking guards, and custom
legend plates. Assembled stations must be ordered directly from
Rockwell Automation to maintain compliance with hazardous
location standards and certifications; field assembly is not permitted.
Certifications
ATEX
IECEx
NEPSI
INMETRO
Gas Protection Type
Dust Protection Type
Assembled Stations
CML 15 ATEX 3024
IECEx CML 15.0014
GYJ17.1200X
UL-BR 17.0366
II 2 G Ex db eb IIC T6 Gb
II 2 D Ex tb IIIC T80°C Db
Mechanical and Electrical Ratings
Zone Rating
Ambient Temperature Range
Degree of Protection
Enclosure Material
Enclosure Sizes
Ganged Enclosures
Cable Gland Clamping Range
Plastic M20/Plastic M20x2
Plastic M25
Metal M20
Metal M25
Metal M20x2
Metal Cable Gland Armor™ Wire Size
Metal M20
Metal M25
Metal M20 x 2
Contact Block Components
Rated Insulation Voltage, Max
Rated Voltage (U )
e
Utilization Category (AC)
Utilization Category (DC)
Conventional Thermal Current (I )
the
Contact Options
Wire/Cable Size
Power Module Components
Rated Insulation Voltage
Power Consumption
Rated Voltage (U ) T < 50 °C (122 °F)
e a
Rated Voltage (U ) T < 60 °C (140 °F)
e a
Wire/Cable Size
Power Module with Contact Block Components
Rated Insulation Voltage
Power Consumption
Rated Voltage (U ) T < 50 °C (122 °F)
e a
Rated Voltage (U ) T < 60 °C (140 °F)
e a
Contact Options
Utilization Category (AC)
Utilization Category (DC)
Wire/Cable Size
Safety Instructions
Improper installation can cause malfunctioning and the loss of
explosion protection.
All assembled stations can only be used within the specified ambient
temperature range (depending on the voltage, current, and hazardous
area classification).
Assembled Stations
Zone 1, Zone 2, Zone 21, Zone 22
-55...+60 °C (-67...+140 °F)
IP64/IP66
Thermoplastic
One-hole, two-hole, or three-hole
Up to three enclosures
Cable Ø7...13 mm (9/32...33/64 in.)
Cable Ø12...17 mm (15/32...43/64 in.)
Cable Ø8.5...14.5 mm (21/64... 37/64 in.)
Cable Ø12...20 mm (15/32...25/32 in.)
Cable Ø6...12 mm (15/64...15/32 in.)
Armor wire Ø0.8...1.3 mm (1/32...3/64 in.)
Armor wire Ø1.0...1.6 mm (3/64...1/16 in.)
Armor wire Ø0.7...1.2 mm (1/32...3/64 in.)
690V AC
AC 250V and 400V; DC 24V and 110V
AC-12: 16 A, 400V, AC-15: 10 A, 400V
DC-13: 1 A, 24V, DC-13: 0.5 A, 110V
16 A / 40 °C (104 °F)
11 A / 60 °C (140 °F)
1 N.O./1 N.C., 2 N.O., 2 N.C.
0.75...2.5 mm² (18...14 AWG)
300V
≤ 1 W
12...250V AC, 12...60V DC
12...24V AC/DC
0.75...2.5 mm² (18...14 AWG)
300V
≤1 W
12...250V AC, 12...60V DC
12...24V AC/DC
1 N.O., 1 N.C.
AC-15: 1 A, 230V
DC-13: 0.25 A, 24V
0.75...2.5 mm² (18...14 AWG)