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Nitta NPS-2005A-1 Operator's Manual

Integral heating and cooling press
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OPERATOR'S MANUAL
Thoroughly read this operator's manual before operating the press.
To use endless splicing tools safely, be sure to hand this manual to the
operator or worker.
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Summary of Contents for Nitta NPS-2005A-1

  • Page 1 GM-NIT-20004E OPERATOR'S MANUAL Thoroughly read this operator’s manual before operating the press. To use endless splicing tools safely, be sure to hand this manual to the operator or worker.

  • Page 2: Table Of Contents

    Table of Contents 1. Safety Precautions ......2 2. Confirmation of Product ..... 6 3. Specification ........7 4. Operation Environment ...... 8 5. Storage Environment ......8 6. Name of each Parts ......9 7. Operation Procedure ......11 8.

  • Page 3: Safety Precautions

    1. Safety Precautions We would like to thank you for having purchased our Integral Heating and Cooling Press NPS-2005A Thoroughly read this manual, especially the chapter on Safety Precautions, to use this machine safely. This indicates a hazardous situation which, if improperly WARNING handled, will result in death or serious injury.
  • Page 4 WARNING specification for this machine. Failure to do this may cause fire or electric shock. Model Power supply NPS-2005A-1 100 - 120V 50 / 60Hz NPS-2005A-2 200 - 240V 50 / 60Hz Avoid using the press in the following environment.
  • Page 5 The plug shape of the attached power cable is as follows. The conversion plug is not attached. When a conversion plug is necessary, users must provide their own. Model Plug type Plug illustration NPS-2005A-1 A Type NPS-2005A-2 CEE7 (S Type) Never handle this machine or the plug, cable, etc. with wet hands. WARNING Failure to do this may cause electric shock..
  • Page 6 CAUTION Exercise care not to pinch your hands between the top cover and control CAUTION box or the upper and lower heat plates. Failure to do this may cause injury. Avoid inserting your hands into the opening on the front face of the press. CAUTION Failure to do this may cause burns..

  • Page 7: Confirmation Of Product

    2. Confirmation of Product Before operating the press, check that the product is exactly what you have CAUTION ordered. Using this product other than those specified in this manual may cause fire, electric shock, injury or burn. 2-1) Confirmation of Product On opening the package, confirm the following points.

  • Page 8: Specification

    3. Specification 3-1) Outline of the press (1) The NPS-2005A press is specially designed for the joining of NITTA’s CFTG belts using 200mm long “fingers.” (2) This machine is applicable with the following belt endless splicing specifications. 200 mm long  10 mm pitch...

  • Page 9: Operation Environment

    4. Operation Environment Ambient temperature 5 – 40C (no dew condensation) Ambient humidity 15 – 85%R.H. Working place Indoor (place without dust and water) Atmosphere No inflammable, combustible or corrosive gas and steam Avoid using this machine in the following environment. WARNING Failure to do this may cause fire or electric shock.

  • Page 10: Name Of Each Parts

    6. Name of each Part 6-1) Left side view of the press Handle Torque limiter ASSY Fuse box Fuse nameplate Pressure screw Pre-setter guide Hook Upper heat plate WARNING label Lower heat plate 6-2) Right side view of the press Start switch Top cover Pilot lamp...
  • Page 11 6-3) Temperature controller Current temperature display Programmed temperature display Setting buttons Display change button - 10 -...

  • Page 12: Operation Procedure

    7. Operation Procedure 7-1) Power ON Connect the power plug to the socket correctly. The power is supplied to the temperature controller. The controller indicates the present temperature (upper display) and preset temperature (lower display). Be sure to connect to a grounded outlet. WARNING 7-2) Temperature setting (Temperature controller) 1) Check that the pilot lamp is off (no heating or cooling).
  • Page 13 7-4) Operation 1) To start operation, push the start switch for 0.5 sec or more. 2) On starting of operation, the pilot lamp lights and the heating of upper and lower heat plates start. 3) The machine operates in the sequence of; heating to the preset temperature, temperature holding (period previously set) and cooling.

  • Page 14: Endless Splicing Procedure

    8. Endless Splicing Procedure 8-1) Required Tool Figure/Photo Description Fig. a Integral Heating and Cooling Press [NPS-2005A-1/2] Fig. b Heat resistant gloves (burn-preventive protection kits) This item is not contained in the product package. The user must prepare gloves yourself.
  • Page 15 Figure/Photo Description 3) Set the silicone sheet on the belt as shown in Fig. f. * Remove any dust or foreign object on the silicon sheet before operation. * Change the sheet if deteriorated, scratched or torn. Fig. f Silicone sheet (Both sides can be used.) 4) Place the upper pre-setter over the silicone sheet as shown in Fig.
  • Page 16 8-4) Endless splicing Figure/Photo Description This machine reaches a WARNING high temperature in operation. Wear heat-resistant gloves when carrying out the following works. 1) Place the pre-setter prepared as described in section 8-2) Belt setting on page 13, between pre-setter guides as shown in Fig. Presetter guide * Place the pre-setter at the center as Fig.
  • Page 17 Figure/Photo Description Torque Limiter 7) To continue endless splicing, prepare the pre-setter by following the procedure of section 8-2) Belt setting and then repeat the procedure of section 8-4) Endless splicing. Be sure to wear WARNING heat-resistant gloves when operating the press. 8) To end operation, check that cooling is completed.

  • Page 18: Troubleshooting

    9. Troubleshooting Problem Cause Solution The power plug has been Connect the power plug. disconnected. The fuse has blown out. Replace the fuse. No display on the Failure of the temperature controller or disconnection temperature of power cable or internal wiring is suspected. controller Is power supplied to the * Please contact your local distributor, agent in...

  • Page 19: Inspection

    10. Inspection Check item Date/check Date/check Date/check Date/check Date/check The power cable have no flaw. The temperature controller is not damaged. There is no screw or part missing. The machine body is not damaged. Heat plates have no resin or foreign matter adhered. The pre-setter have no flaw.

  • Page 20: Maintenance

    11. Maintenance Applying grease to the pressure parts Lightly apply the grease periodically to the point shown below ① through ④. This will deliver a correct pressure. However please do not apply excessively. ① screw ② boss of the screw ③...

  • Page 21: Warranty And After-Sales Service

    12. Warranty and after-sales service Warranty period The warranty period is for one full year after the delivery of the order at your appointed place. Warranty coverage 1） Should the product malfunction due to causes for which our company is responsible during the abovementioned warranty period, our company will provide a replacement product or repair the product free of charge.
  • Page 22 Oct, 2020 Rev2 NPS-2005A E - 21 -...

This manual is also suitable for:

Nps-2005a-2

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