1. Manuals
  2. Brands
  3. Scantool Manuals
  4. Drill
  5. COMPACT 75
  6. Safety instructions and operator's manual

Scantool COMPACT 75 Safety Instructions And Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
SAFETY INSTRUCTIONS
AND OPERATORS MANUAL
FOR
DRILLING MACHINE
C
O
M
P
A
C
T
7
5
C
O
M
P
A
C
T
7
5
Industrivej 3-9, DK-9460 Brovst, DENMARK
Tel.: +45 98 23 60 88 - Fax: +45 98 23 61 44
Website
www.scantool-group.com
- E-mail:
info@scantool-group.dk

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the COMPACT 75 and is the answer not in the manual?

Questions and answers

Related Manuals for Scantool COMPACT 75

Summary of Contents for Scantool COMPACT 75

  • Page 1 SAFETY INSTRUCTIONS AND OPERATORS MANUAL DRILLING MACHINE Industrivej 3-9, DK-9460 Brovst, DENMARK Tel.: +45 98 23 60 88 - Fax: +45 98 23 61 44 Website www.scantool-group.com - E-mail: info@scantool-group.dk...

  • Page 2: Table Of Contents

    COMPACT 75 TABLE OF CONTENTS GENERAL INFORMATION ......................- 3 - TECHNICAL DATA ........................- 4 - STANDARD EQUIPMENT ......................- 5 - GENERAL SAFETY ADVICE ..................... - 6 - OPERATING INSTRUCTIONS ....................- 9 - INSTALLING AND UNINSTALLING THE ARBOR ..............- 10 - INSTALLING AND UNINSTALLING THE MILLING CUTTER ..........

  • Page 3: General Information

    The COMPACT 75 machine is capable of drilling and reaming holes up to 75 mm diameter and 76 mm depth with a precision achievable previously only in a workshop.

  • Page 4: Technical Data

    COMPACT 75 2. TECHNICAL DATA Power supply □ 110÷120V AC / 50-60 Hz □ 220÷240V AC / 50-60 Hz Power required 110÷120V – 1700 W 220÷240V – 1800 W Motor power 110÷120V – 1550 W 220÷240V – 1650 W Tool holder MT 3 Max.

  • Page 5: Standard Equipment

    COMPACT 75 3. STANDARD EQUIPMENT COMPACT 75 comes in a set which consists of: metal box • • drilling machine arbor AMT3-U-19/3-3 • cooling system • • chip guard 3pcs spoke handles • hex wrench s=2,5 • • hex wrench s=4 hex wrench s=5 •...

  • Page 6: General Safety Advice

    COMPACT 75 4. GENERAL SAFETY ADVICE COMPACT 75 drilling machine must not be used when: 1. The operator has not read the Operator’s Manual. 2. The work to be done is not in agreement with the recommendations in this Manual.
  • Page 7 COMPACT 75 Drawing No 1 The safety chain application It is recommended to use the safety chain following the pictures 6. Do not use the machine in explosion hazard zones. 7. Do not start to work if the machine has excessive play on guide slides.
  • Page 8 It is recommended that each time, before positioning the machine surface under the electromagnetic base should be sanded down with abrasive paper! Thickness lower than 5 mm: Magnetic Drilling Machine COMPACT 75 will not start because of CLAMPING FORCE CONTROL SYSTEM. Warning! Read and save all instruction for future reference! Operator’s manual for drilling machine...

  • Page 9: Operating Instructions

    COMPACT 75 5. OPERATING INSTRUCTIONS The drilling machine has a spindle with Morse Taper MT3 to use twist drill (by using the reduction adapter if necessary) and annular cutters. Arbor mark AMT is mounted in spindle conical taper to fix annular cutters.

  • Page 10: Installing And Uninstalling The Arbor

    COMPACT 75 6. INSTALLING AND UNINSTALLING THE ARBOR The arbor installation and uninstallation should be carried out when the machine is turned off and disconnected from the power grid! Installing the arbor: 1. Raise the guard (2) to the maximum.

  • Page 11: Installing And Uninstalling The Milling Cutter

    COMPACT 75 7. INSTALLING AND UNINSTALLING THE MILLING CUTTER Milling cutter installation and uninstallation should be carried out when the machine is turned off and disconnected from the power grid! Installing the milling cutter: 1. Raise the drive and the slide (2) up using the lever (3);...

  • Page 12: Magnetic Drilling Machine Start Up

    COMPACT 75 8. MAGNETIC DRILLING MACHINE START UP The machine is supplied in a metal box with complete standard equipment. Before first drill: Steel elements of the drilling machine are protected for transit and storing with grease film. Before •...
  • Page 13 COMPACT 75 Preparation for cutting 1. Place the drilling machine on the working surface. 2. Secure the milling cutter firmly and accurately in the spindle socket 3. Fill the bottle of the cooling system with the cutting fluid. 4. For drill and milling cutter cooling during drilling it is recommended to use cutting fluids available on the market in the condensed form.
  • Page 14 COMPACT 75 Types of a ground material As shown on the graphs (Drawing 4) magnetic clamping force of the electromagnetic base to the ferromagnetic ground depends on its magnetic properties. Steel with increased carbon content and some other alloying ingredients has lower magnetic permeability, what causes a decrease in the clamping force.
  • Page 15 COMPACT 75 Operator’s manual for drilling machine - 15 - COMPACT 75...
  • Page 16 Additional option of machine COMPACT 75 Drilling machine COMPACT 75 is equipped with additional special function which enable to move upper part of machine about 15 degrees and 15 mm front/back using allen key s=10, without moving the electromagnetic base.
  • Page 17 COMPACT 75 Installing and uninstalling the cooling system Installing the cooling system: a) Place the machine in the vertical position, b) Slide the drive and the slider (1) up using lever (2), c) Coolant bracket (7) with cooling unit (6) on screws (8) located to the side of the slider, d) Connect the cooling conduit ending (3) with the coolant coupling (4) found in the cooling ring (5).
  • Page 18 COMPACT 75 Parameters depending on spindle speed (drilling) Due to the distribution of lubricant after every days work position of gear lever (used for selection of gearbox speed) should be changed. For example if machine worked with 160 rpm speed, it should be switched to 420 rpm.
  • Page 19 COMPACT 75 Operator’s manual for drilling machine - 19 - COMPACT 75...
  • Page 20 COMPACT 75 Cutting 1. Clean the surface which the machine will be mounted to. 2. Place and secure the machine, press the switch of the MAGNET base to position “I”. 3. Before mechanically starting the engine choose proper rotational speed range (dependent on the performed hole) using changing gear lever in the reducer (Drawing 7).
  • Page 21 COMPACT 75 Tapping 1. Prepare the drilling machine for tapping (see point 0). 2. Put the tap along with the hole-axis. 3. Set the direction of rotation and the value of rotational speed of the spindle corresponding to the size of the tap (see Drawing 5) 4.
  • Page 22 COMPACT 75 Overload switch During drilling operations the machine can be switched off as a result of overloading (large feed in relation to the tool diameter, poor cooling, blunt tool etc.) In this case stop the motor by pressing red button (02) MOTOR (START-STOP) switch. Slide the cutter from the material then start the machine again by pressing green button.

  • Page 23: Maintenance And Service

    COMPACT 75 9. MAINTENANCE AND SERVICE To avoid accidents drill stand, power cable, wiring, plug connectors, switches must be regularly inspected for damage. Perform adjustment of the machine play guides every 50 hours or as necessary performed by  the regulation screws. Slide guide loose is correct if the drive can be moved smoothly by using the lever.
  • Page 24 COMPACT 75 Canceling clearance The drive and the slider can be slid up and down smoothly using the lever (1), making the screws (2) fixing the strip to the drill body visible through the openings in the slider (5). To loosen screws (2), the slider should be placed in such a position (using levers) so that the openings make the screws visible.
  • Page 25 COMPACT 75 Replacement of motor brushes For the COMPACT 75 drill, the condition of the carbon brushes should be monitored every 100 working hours. Replacement of motor brushes should take place when the machine is turned off and the power cable is disconnected from the power grid! 1.

  • Page 26: Electrical Diagram

    COMPACT 75 10. ELECTRICAL DIAGRAM COMPACT 75 Operator’s manual for drilling machine - 26 - COMPACT 75...
  • Page 27 COMPACT 75 11. DRAWINGS AND SPAREPARTS LISTS WRT-0473-15-20-00-1 COMPACT 75 ITEM PART NUMBER VERSION DESCRIPTION Q-TY STJ-0473-01-00-00-1 2583 FRAME ASSEMBLY NPD-0473-02-00-00-1 2584 MOTOR COMPLETE L-R /230V MSK-0473-03-00-00-0 2585 PANEL PLATE ASSY OSL-0400-04-00-00-0 2616 GUARD ASSY, WLK-0400-05-00-00-0 PINION SHAFT ASSY, ZSP-0473-04-00-00-1...
  • Page 28 COMPACT 75 Operator’s manual for drilling machine - 28 - COMPACT 75...
  • Page 29 COMPACT 75 STJ-0473-01-00-00-1 FRAME ASSEMBLY ITEM PART NUMBER VERSION DESCRIPTION Q-TY KRP-0473-01-01-00-1 2590 MAIN BODY ASSY PAS-0205-00-20-00-1 D-RING STRAP PDS-0396-01-00-00-1 ELECTROMAGNETIC BASE, PLY-0400-01-04-00-0 SWIVEL BASE PLATE, LPA-0400-01-05-00-0 CLAMPING PLATE ARM, WLK-0153-02-04-00-0 ECCENTRIC SWIVEL BASE SHAFT NKR-0153-02-05-00-0 SPECIAL NUT PDK-0153-02-06-00-0 Special washer MT3 V2...
  • Page 30 COMPACT 75 KRP-0473-01-01-00-1 MAIN BODY ASSY ITEM PART NUMBER VERSION DESCRIPTION Q-TY 1.1.1* KRP-0473-01-01-01-1 2589 MAIN BODY 1.1.2 LST-0473-01-01-02-0 PRESSURE PLATE 1.1.3* LST-0400-01-01-03-0 SLIDE INSERT, 1.1.4* TLJ-000010 SELF LUBRICATING SLEEVE 28,05H7x32x16, 1.1.5 SPR-000043 SPRING, 1,6x8x14,5 1.1.6 SRB-000086 HEX SOCKET BOLT-M5X20 1.1.7...
  • Page 31 COMPACT 75 NPD-0473-02-00-00-1 MOTOR COMPLETE L-R /230V ITEM PART NUMBER VERSION DESCRIPTION Q-TY SLN-0473-02-01-00-1 2599 MOTOR ASSY /230V 2.1.1** SCZ-000022 MOTOR BRUSH /230V KRP-0400-02-02-00-0 1642 GEARCASE ASSY, WLK-0400-02-02-10-0 PINION SHAFT z12, m=1, z24, m=1 ASSY, WLK-0400-02-02-20-0 PINION SHAFT z12, m=1,5 ASSY,...
  • Page 32 COMPACT 75 Operator’s manual for drilling machine - 32 - COMPACT 75...
  • Page 33 COMPACT 75 KRP-0400-02-02-00-0 GEARCASE ASSY ITEM PART NUMBER VERSION DESCRIPTION Q-TY 2.2.1 KRP-0400-02-02-01-1 1643 GEARCASE 2.2.2 WRZ-0400-02-02-02-0 SPINDLE 2.2.3 KNC-0234-00-10-00-0 COOLANT COUPLING AMT2-H-19 2.2.4 LOZ-000034 UPPER SPINDLE BEARING 6000 2Z P6 S 10x26x8, 2.2.5 LOZ-000051 UPPER SPINDLE BEARING 6007 ZZ 35x62x14, 2.2.6...
  • Page 34 COMPACT 75 WLK-0400-02-02-10-0 PINION SHAFT z12, m=1, z24, m=1 ASSY ITEM PART NUMBER VERSION DESCRIPTION 2.3.1 WLK-0400-02-02-11-0 PINION SHAFT z12, m=1, z24, m=1 2.3.2 KOL-0400-02-02-12-1 HELICAL INPUT GEAR z47, m=1, m=17 2.3.3 WPS-0211-00-17-00-0 WOODRUFF KEY 3x3.7 2.3.4 LOZ-000071 UPPER SPINDLE BEARING 628 2Z NTN 8x24x8,...
  • Page 35 COMPACT 75 MSK-0473-03-00-00-0 PANEL PLATE ASSY ITEM PART NUMBER VERSION DESCRIPTION Q-TY MSK-0473-03-01-00-0 PANEL PLATE NKL-0473-10-01-01-0 PANEL PLATE LABEL PRC-000007 SWITCH START-STOP, WZK-0400-03-02-00-0 START-STOP WIRE PNK-000013 SWITCH MAGNET WZK-0473-03-03-00-0 r.p.m. WIRE WZK-0473-03-04-00-0 L-R WIRE Operator’s manual for drilling machine - 35 -...
  • Page 36 COMPACT 75 UCW-0173-00-00-00-0 ARBOR ASSY AMT3-U19/3-3 ITEM PART NUMBER VERSION DESCRIPTION Q-TY 10.1 KRP-0173-00-01-00-0 ARBOR BODY 10.2 WKR-000032 HEX SET SCREW-M10X10 10.3 PRS-000009 INTERNAL RETAINING RING 19W 10.4 PDK-0139-00-04-00-0 WASHER D=18,8x10x1 10.5 USZ-0140-05-04-00-0 SEAL 10.6 WYP-0154-00-02-00-0 PLUNGER 10.7 SPR-0154-00-03-00-0 SPRING 1,6x12,4x159 Operator’s manual for drilling machine...

  • Page 37: Ce Declaration Of Conformity

    Industrivej 3-9 DK-9460 Brovst DENMARK declare with full responsibility that product: COMPACT 75 DRILLING MACHINE are manufactured in accordance with the provisions of the European Parliament and Council Directive 2006/42 / EC of 17 May 2006 And also in accordance with: •...

Table of Contents