Scantool COMPACT 110 Safety Instructions And Operator's Manual
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Scantool COMPACT 110 Safety Instructions And Operator's Manual

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SAFETY INSTRUCTIONS
AND OPERATOR'S MANUAL
FOR DRILLING MACHINE
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Industrivej 3-9, 9460 Brovst, Denmark
Tel.: +45 98 26 60 88 - Fax: +45 98 23 61 44
E-mail info@scantool-group.dk - Website www.scantoool-group.com

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  • Page 1 SAFETY INSTRUCTIONS AND OPERATOR’S MANUAL FOR DRILLING MACHINE Industrivej 3-9, 9460 Brovst, Denmark Tel.: +45 98 26 60 88 - Fax: +45 98 23 61 44 E-mail info@scantool-group.dk - Website www.scantoool-group.com...

  • Page 2: Table Of Contents

    COMPACT 110 TABLE OF CONTENTS SAFETY INSTRUCTION ......................- 3 - General information ........................- 3 - Important safety instruction ......................- 3 - OPERATING INSTRUCTIONS ....................- 5 - Cutters and optional equipment features ..................- 5 - Magnetic drilling machine start up ....................- 8 - Machine start-up ........................

  • Page 3: Safety Instruction

    COMPACT 110 I. SAFETY INSTRUCTION Portable Drilling Machine on electromagnetic base should be used consistent with their purpose. Inconsistent use may cause a danger for human beings and operating machine. 1. General information Portable drilling machines with electromagnetic bases are fast becoming very universal power tools not only at steel fabricating workshops or steel building sites but also at every factory maintenance workshop, truck manufacture &...
  • Page 4 COMPACT 110 9. Before attempting to work with the machine check condition of electrics including power cord and plug. 10. The drilling machine should be connected to an installation equipped with protection circuit (neutral or ground) and protected with a 16 A fuse for 220V and 32 A fuse for 120V.

  • Page 5: Operating Instructions

    It is recommended that each time, before positioning the machine surface under the electromagnetic base should be sanded down with abrasive paper! Thickness lower than 5mm: Magnetic drilling machine COMPACT 110 won’t start because of CLAMPING FORCE CONTROL SYSTEM (see point 2.6). Warning! Read and save all instruction for future reference! II.
  • Page 6 COMPACT 110 The drilling machine has a spindle with Morse Taper MT4 to use twist drill (by using the reduction adapter if necessary) and annular cutters. Arbor mark AMT is mounted in spindle conical taper to fix annular cutters. Milling cutter (2) is located inside arbor body (1) and is fastened with screws (3). While fastening the cutter in the socket, be aware that screws should be screwed tight so that they could not come unscrewed.
  • Page 7 COMPACT 110 Installing the arbor: a) Rice the guard (2) to the maximum, b) Clean the inside of the spindle using a cotton cloth, c) Before mounting, clean off the lubricant from the new arbor (3), d) Place the arbor with the fin on top, and place it in the spindle, e) By turning the arbor, align the fin to the appropriate slot in the spindle, f) Using a light impact from the bottom side, drive the arbor into the spindle.

  • Page 8: Magnetic Drilling Machine Start Up

    Remove the milling cutter (7) and the pilot (6) from the arbor socket (4). 2. Magnetic drilling machine start up The machine is supplied in a metal box with complete standard equipment. COMPACT 110 comes in a standard equipment set which consists of: metal box •...
  • Page 9 COMPACT 110 • arbor AMT4-U-19 4-3 cooling system • chip guard • 3pcs • spoke handles Hex. Wrench s=2,5 • Hex. Wrench s=4 • • Hex. Wrench s=5 Hex. Wrench s=6 • 8 mm flat wrench • • wedge, MT4 safety chain with snap hook •...
  • Page 10 COMPACT 110 1. Fill cooling reservoir with cooling/lubricating fluid. Select the right speed for the tool you intend to use (see the speeds chart in this manual – paragraph IV no.1). Cooling and lubricant fluid commercially available in concentrated are recommended to use for cooling twist drill and annular cutter.
  • Page 11 COMPACT 110 10. The tool should be removed from drill chuck before inserting to the toolbox. 2.5 Types of a ground material As shown on the graphs [Drawing 4] magnetic clamping force of the electromagnetic base to the ferromagnetic ground depends on its magnetic properties. Steel with increased carbon content and some other alloying ingredients has lower magnetic permeability, what causes a decrease in the clamping force.
  • Page 12 COMPACT 110 While working in difficult access areas as well as left-handed operator, there’s a possibility to change location of the pinion with spoke handles to the other side of drilling machine. Operator’s manual for drilling machine - 12 -...
  • Page 13 COMPACT 110 Operator’s manual for drilling machine - 13 - COMPACT 110...
  • Page 14 COMPACT 110 Operator’s manual for drilling machine - 14 - COMPACT 110...
  • Page 15 COMPACT 110 2.8 Installing and uninstalling the cooling system Installing the cooling system: a) Place the machine in the vertical position, b) Slide the drive and the slider (1) up using lever (2), c) Coolant bracket (7) with cooling unit (6) on screws (8) located to the side of the slider, d) Connect the cooling conduit ending (3) with the coolant coupling (4) found in the cooling ring (5).

  • Page 16: Machine Start-Up

    COMPACT 110 The drive and the slider can be slid up and down smoothly using the lever (1), making the screws (2) fixing the strip to the drill body visible through the openings in the slider (5). To loosen screws (2), the slider should be placed in such a position (using levers) so that the openings make the screws visible.

  • Page 17: Maintenance And Service

    COMPACT 110 a) Stopping the motor is executed with red button „O” (02) (the motor is switched OFF but the electromagnetic base is still ON) (02). b) Blinking of the red LED overload indicator (03) means that the machine is working at the limit of the overload.
  • Page 18 COMPACT 110 To prevent the machine from rusting (especially when used outdoors or ) all steel  parts should be covered with thin layer of grease film Damaged machine parts to be exchanged only to original parts.  New spare parts order: required to enter the code or send the damage part with ...

  • Page 19: Technical Data

    COMPACT 110 IV. TECHNICAL DATA Power supply □ 110÷120V AC / 50-60 Hz □ 220÷240V AC / 50-60 Hz Power required □ 110÷120V - 1700 W □ 220÷240V - 1800 W □ Motor power 110÷120V - 1550 W □ 220÷240V - 1650 W...
  • Page 20 Replacement of motor brushes: For the COMPACT 110 drill, the state of the carbon brushes should be monitored every 100 working hours. Replacement of motor brushes should take place when the machine is turned off and the power cable is disconnected from the power grid! 1.
  • Page 21 COMPACT 110 1. Parameters depending on spindle speed(drilling) Due to the distribution of lubricant after every days work position of gear lever (used for selection of gearbox speed) should be changed. For example if machine worked with 85 rpm speed, it should be switched to 250rpm. If machine worked with 135 rpm speed, it should be switched to 160 rpm.

  • Page 22: Electrical Diagram

    0,7 final hole 18,1 - 32 final hole diameter diameter 0,8 final hole 32,1 - 40 Ø18 final hole diameter diameter V. ELECTRICAL DIAGRAM 1. Electrical diagram COMPACT 110 /120V Operator’s manual for drilling machine - 22 - COMPACT 110...
  • Page 23 COMPACT 110 2. Electrical diagram COMPACT 110 /230V Operator’s manual for drilling machine - 23 - COMPACT 110...
  • Page 24 COMPACT 110 Operator’s manual for drilling machine - 24 - COMPACT 110...

  • Page 25: Drawings And Spare Parts Lists

    COMPACT 110 VI. DRAWINGS AND SPARE PARTS LISTS WRT-0401-15-20-00-0 DRILLING MACHINE Compact 110 /230V ITEM PART NUMBER VERSION DESCRIPTION Q-TY STJ-0401-01-00-00-0 2479 FRAME ASSEMBLY NPD-0401-02-00-00-1 2480 MOTOR COMPLETE /230V MSK-0401-03-00-00-0 2482 PANEL PLATE ASSY OSL-0401-04-00-00-0 2483 GUARD ASSY ZSP-0401-05-00-00-1 ELECTRONIC CONTROL SYSTEM /230V...
  • Page 26 COMPACT 110 Operator’s manual for drilling machine - 26 - COMPACT 110...
  • Page 27 COMPACT 110 STJ-0401-01-00-00-0 FRAME ASSEMBLY ITEM PART NUMBER VERSION DESCRIPTION Q-TY KRP-0400-01-01-00-0 1639 MAIN BODY ASSY PDS-0402-00-00-00-0 ELECTROMAGNETIC BASE PAS-0205-00-20-00-1 D-RING STRAP SRB-000155 HEX. SOCKET BOLT M8x30, PDK-000051 SPRING WASHER 8,2 1.6* NKL-0473-10-01-02-0 FRAME LABEL Operator’s manual for drilling machine...
  • Page 28 COMPACT 110 KRP-0400-01-01-00-0 MAIN BODY ASSY ITEM PART NUMBER VERSION DESCRIPTION Q-TY 1.1.1 KRP-0400-01-01-01-1 1636 MAIN BODY 1.1.2 LST-0400-01-01-02-0 PRESSURE PLATE 1.1.3 LST-0400-01-01-03-0 SLIDE INSERT 1.1.4 TLJ-000010 SELF LUBRICATING SLEEVE 28,05H7x32x16, 1.1.6 SPR-000043 PRESSURE SPRING 1,6x8x14,5 1.1.7 SRB-000086 HEX SOCKET BOLT-M5X20 1.1.8...
  • Page 29 COMPACT 110 NPD-0401-02-00-00-1 MOTOR COMPLETE /230V ITEM PART NUMBER VERSION DESCRIPTION Q-TY SLN-0401-02-01-00-3 MOTOR /230V KRP-0401-02-02-00-0 1644 GEARCASE ASSY TLJ-0401-02-03-00-0 DISTANCE SLEEVE 25,1x31,8x4 KOL-0401-02-04-00-0 GEAR z46 WZK-0401-02-05-00-0 MOTOR WIRE ASSY WLK-0401-02-06-00-0 PINION SHAFT z=20 ASSY OBD-0400-02-03-00-1 1833 MOTOR HOUSING LST-0400-02-06-00-0 GEAR RACK 2.10...
  • Page 30 COMPACT 110 SLN-0401-02-01-00-3 MOTOR /230V Operator’s manual for drilling machine - 30 - COMPACT 110...
  • Page 31 COMPACT 110 ITEM PART NUMBER VERSION DESCRIPTION Q-TY 2.1.1 PKR-0401-02-01-01-1 MOTOR COVER 2.1.2 KRW-0400-02-01-02-0 GUIDE FAN 2.1.3 WRN-0400-02-01-10-1 ARMATURE ASSY /230V 2.1.4 KNC-0400-02-09-00-0 ARMATURE TOOTH END z8 2.1.5 STN-000029 FIELD /230V 2.1.6 OBD-000023 UPPER HOUSING 2.1.7 WKR-000407 CROSS RECESSED PAN HEAD TAPPING SCREW 4x20 2.1.8...
  • Page 32 COMPACT 110 ITEM PART NUMBER VERSION DESCRIPTION Q-TY 2.2.1 KRP-0401-02-02-01-1 GEARCASE 2.2.2 WRZ-0401-02-02-02-0 SPINDLE MT4 2.2.3 WST-0401-02-02-03-0 METAL INSERT 2.2.4 KNC-0234-00-10-00-0 COOLANT COUPLING AMT2-H-19 2.2.5 LOZ-000107 BEARING 6008 2Z 40x68x15 2.2.6 LOZ-000053 BEARING 608 2Z 2.2.7 LOZ-000017 BEARING, ROLL- 25x42x17 2.2.8...
  • Page 33 COMPACT 110 ITEM PART NUMBER VERSION DESCRIPTION Q-TY 2.6.1 WLK-0202-00-07-00-0 GEARSHAFT, 20T 2.6.2 KOL-0202-00-06-00-0 GEAR, 29T 2.6.3 KOL-0401-02-06-01-1 HELICAL INPUT GEAR z45 2.6.4 WPS-0171-00-20-00-0 KEY,WOODRUFF #403 WLK-0202-02-01-00-0 PINION SHAFT ASSY 14T, ITEM PART NUMBER VERSION DESCRIPTION Q-TY 2.10.1 WLK-0202-00-11-00-0 SHAFT, PINION 14T 2.10.2 KOL-0202-00-10-00-0...
  • Page 34 COMPACT 110 WLK-0202-02-02-00-0 PINION SHAFT ASSY 19/25, ITEM PART NUMBER VERSION DESCRIPTION Q-TY 2.11.1 WLK-0202-00-09-00-0 PINION SHAFT 19/25 2.11.2 KOL-0202-00-08-00-0 GEAR, DUAL 31T/42T 2.11.3 WPS-0202-00-21-00-0 SQUARE KEY 3X3X38 WLK-0202-02-04-00-0 PINION SHAFT ASSY z=14, ITEM PART NUMBER VERSION DESCRIPTION Q-TY 2.12.1 WLK-0202-00-13-00-0 GEARSHAFT 14-1.5 mm...
  • Page 35 COMPACT 110 MSK-0401-03-00-00-0 PANEL PLATE ASSY ITEM PART NUMBER VERSION DESCRIPTION Q-TY MSK-0401-03-01-00-0 PANEL PLATE 3.2* NKL-0401-10-15-01-0 LABEL PANEL PLATE PRC-000007 SWITCH START-STOP, WZK-0401-03-02-00-0 START-STOP WIRE PNK-000013 SWITCH MAGNET PEW-000002 LIGHT PIPE Operator’s manual for drilling machine - 35 -...
  • Page 36 COMPACT 110 UCW-0173-01-00-00-0 ARBOR ASSY AMT4-U-19 /4-3 ITEM PART NUMBER VERSION DESCRIPTION Q-TY 11.1 KRP-0173-01-01-00-0 ARBOR BODY AMT4-U-19 /4-3 11.2 WYP-0154-00-02-00-0 PLUNGER 11.3 PDK-0139-00-04-00-0 WASHER D=18,8x10x1 11.4 USZ-0140-05-04-00-0 SEAL 11.5 WKR-000032 HEX SET SCREW-M10X10 11.6 PRS-000009 INTERNAL RETAINING RING 19W 11.7...

  • Page 37: Ec Declaration Of Conformity

    Scantool A/S Industrivej 3-9 9460 Brovst, Denmark declare with full responsibility that product: COMPACT 110 DRILLING MACHINE are manufactured in accordance with the provisions of the European Parliament and Council Directive 2006/42 / EC of 17 May 2006 And also in accordance with: •...

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