Scantool COMPACT 36 Safety And Operating Instructions Manual
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Scantool COMPACT 36 Safety And Operating Instructions Manual

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SAFETY INSTRUCTIONS
AND OPERATORS MANUAL
FOR
DRILLING MACHINE
C
O
M
P
A
C
T
3
6
C
O
M
P
A
C
T
3
6
Industrivej 3-9, DK-9460 Brovst, DENMARK
Tel.: +45 98 23 60 88 - Fax: +45 98 23 61 44
Website
www.scantool-group.com
- E-mail:
info@scantool-group.dk

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  • Page 1 SAFETY INSTRUCTIONS AND OPERATORS MANUAL DRILLING MACHINE Industrivej 3-9, DK-9460 Brovst, DENMARK Tel.: +45 98 23 60 88 - Fax: +45 98 23 61 44 Website www.scantool-group.com - E-mail: info@scantool-group.dk...

  • Page 2: Table Of Contents

    COMPACT 36 TABLE OF CONTENTS GENERAL INFORMATION ......................- 3 - TECHNICAL DATA ........................- 4 - STANDARD EQUIPMENT ......................- 5 - GENERAL SAFETY ADVICE ..................... - 5 - START UP AND OPERATION ....................- 7 - MAINTENANCE AND SERVICE ....................- 13 - ELECTRICAL DIAGRAMS .......................

  • Page 3: General Information

    The COMPACT 36 machine is capable of milling 35 mm holes trough 2 inch plate what is totally unique for an electromagnetic drill of that size and weight. The COMPACT 36 is equipped with a powerful new generation, low heat electromagnet with Condensed Magnetic Flux (CMF) and with field control system.

  • Page 4: Technical Data

    COMPACT 36 2. TECHNICAL DATA 60 (2 3/8") 107 (4 3/16") 39 (1 9/16") 161 (6 5/16") 175 (6 7/8") 260 (10 1/4") □ 220-240 V AC/ 50/60 Hz Power supply □ 120 V AC/ 50/60 Hz Power required 1000 W...

  • Page 5: Standard Equipment

    COMPACT 36 3. STANDARD EQUIPMENT COMPACT 36 comes in a set which consists of: · metal box 1 pc · drilling machine 1 pc · cooling system 1 pc · 4 mm Allen wrench 1 pc · spoke handles 3 pcs ·...
  • Page 6 It is not allowed to use COMPACT 36 drill on steel thinner than (less than 3/8” (10 mm)). On thin steel (less than 3/8” (10 mm)) magnet’s adhesive power would be significantly reduced what can cause machines failure or individuals injury.

  • Page 7: Start Up And Operation

    COMPACT 36 5. START UP AND OPERATION 5.1 Cutters and optional equipment features. This drilling machine’s spindle has a Weldon Shank type socket 3/4” or 19,05 mm and is specifically designed for use with milling cutters. Drawing 2. Principle of milling cutter’s work Milling cutter (1) is located inside arbor body (2) and is fastened with screws (3).
  • Page 8 COMPACT 36 5.1.1 Installing and uninstalling the milling cutter Milling cutter installation and uninstallation should be carried out when the machine is turned off and disconnected from the power grid! Installing the milling cutter: 1. Raise the drive and the slide (2) up using the lever (3);...

  • Page 9: Compact 36 Operator's Manual For Drilling

    COMPACT 36 5.2 Operating instructions The machine is supplied in a metal box. Check if all parts listed in paragraph 3 are included. Steel elements of the drilling machine are protected for transit and storing with grease film. Before first start up of the machine all grease should be removed.
  • Page 10 COMPACT 36 5.3 Before you cut Before positioning the machine on work piece always make sure that: work piece is made of steel; thickness of work piece is at least 3/8” (10 mm) surface of steel under the magnet is flat...
  • Page 11 COMPACT 36 Making a hole with a milling cutter should ideally be done in one pass. It makes the cutter work better and easier to eject the slug after the hole is completed. If you experience slugs getting stuck inside a cutter after hole is complete try to reduce pressure on the cutter or use different coolant.
  • Page 12 COMPACT 36 5.8 Installing and uninstalling the cooling system Installing the cooling system: a) Place the machine in the vertical position, b) Raise the drive and the slide up by using the lever, c) Suspend the cooling system, d) Install the end of the cooling hose (2) on the connection end (4) in the reducer.

  • Page 13: Maintenance And Service

    OFF. Above can be performed at end users own responsibility and by specialized service only. WARNING: Work with magnetic adhesion system switched OFF must be done with extreme caution. Use of COMPACT 36 drill on steel thinner than 3/16” (5 mm) is not allowed by the manufacturer. Caution:...
  • Page 14 COMPACT 36 6.1 Replacement of motor brushes For the COMPACT 36 drill, the state of the carbon brushes should be monitored every 100 working hours. Replacement of motor brushes should be carried out when the machine is switched off and with the power cord unplugged from the power socket! 1.

  • Page 15: Electrical Diagrams

    COMPACT 36 7. ELECTRICAL DIAGRAMS Operator’s manual for drilling machine - 15 - COMPACT 36...

  • Page 16: Drawings And Spare Parts Lists

    COMPACT 36 8. DRAWINGS AND SPARE PARTS LISTS WRT-0440-15-20-00-0 DRILLING MACHINE COMPACT-36 /230V ITEM PART NUMBER VERSION DESCRIPTION Q-TY STJ-0440-01-00-00-1 2037 FRAME ASSEMBLY, RDK-0440-02-00-00-1 1555 GEARBOX ASSEMBLY, SLN-0440-03-00-00-5 2038 MOTOR ASSY/230V OSL-0440-04-00-00-0 2487 GUARD ASSY, UKL-0440-05-00-00-1 COOLANT BOTTLE ASSY, ,...
  • Page 17 COMPACT 36 Operator’s manual for drilling machine - 17 - COMPACT 36...
  • Page 18 COMPACT 36 STJ-0440-01-00-00-1 FRAME ASSEMBLY, ITEM PART NUMBER VERSION DESCRIPTION Q-TY KRP-0440-01-01-00-1 1549 MAIN BODY ASSY, WLK-0440-01-02-00-1 PINION SHAFT ASSY z14, 1.2.1 PRS-000259 SEAL 20x28x4 PAS-0272-01-03-00-0 D-RING STRAP PDS-0378-02-00-00-1 1063 ELECTROMAGNETIC BASE, 1.5* NKL-0440-15-14-02-0 FRAME LABEL PDK-000048 SPRING WASHER 6,1...
  • Page 19 COMPACT 36 RDK-0440-02-00-00-1 GEARBOX ASSEMBLY, ITEM PART NUMBER VERSION DESCRIPTION Q-TY KRP-0440-02-01-00-1 1551 GEARCASE ASSY, WRZ-0272-02-02-00-0 MOTOR SPINDLE ASSEMBLY WLK-0271-02-03-00-1 PINION SHAFT ASSEMBLY KNC-0234-00-10-00-0 COOLANT COUPLING AMT2-H-19 KOL-0271-02-05-00-1 GEAR - 52 PRS-0271-02-06-00-0 DISTANCE RING PRT-0440-02-02-00-1 GUIDE, 2.10 LOZ-000072 BEARING BALL 629 SHIELDED 2.11...
  • Page 20 COMPACT 36 KRP-0440-02-01-00-1 GEARCASE ASSY ITEM PART NUMBER VERSION DESCRIPTION Q-TY 2.1.1 KRP-0440-02-01-01-2 1550 GEARCASE 2.1.2 LST-0271-02-01-02-1 GEAR RACK 2.1.3 TLJ-000031 SELF-LUBRICATING SLEEVE 18x20x20 2.1.5 LOZ-000053 BEARING 608 2Z 2.1.6 PRS-000070 SEAL 25x37x7 2.1.7 KLK-000044 DOWEL, PIN 5 x 10 MM 2.1.8 KLK-000048...
  • Page 21 COMPACT 36 WRZ-0272-02-02-00-0 MOTOR SPINDLE ASSEMBLY. ITEM PART NUMBER VERSION DESCRIPTION Q-TY 2.2.1 KRP-0272-02-02-01-0 MOTOR SPINDLE 2.2.2 WYP-0139-00-02-00-1 PLUNGER 2.2.3 SPR-0271-02-02-03-0 SPRING 2.2.4 USZ-0279-02-01-06-0 SEAL 2.2.5 PRS-000009 INTERNAL RETAINING RING 19W 2.2.6 WKR-000059 HEX. SET SCREW M8 x 10 2.2.7 LOZ-000047 BEARING BALL 6005 2RS Operator’s manual for drilling machine...
  • Page 22 COMPACT 36 SLN-0440-03-00-00-5 MOTOR ASSY/230V ITEM PART NUMBER VERSION DESCRIPTION Q-TY OBD-0272-03-01-01-1 FIELD FRAME OSL-0271-03-01-02-0 GUARD PWD-0440-03-01-00-0 MOTOR CORD STN-000004 FIELD /230V C-34116 WKR-000241 SCREW FOR PLASTIC 4x19 KNC-000006 CONNECTOR 48-201-06 PKR-0272-03-02-01-2 GEARBOX COVER PRS-0271-03-02-02-1 GEARBOX COVER RING WRN-000017 ARMATURE ASSY/230V C-34115 3.10...
  • Page 23 COMPACT 36 UKL-0440-05-00-00-1 COOLANT BOTTLE ASSY ITEM PART NUMBER VERSION DESCRIPTION Q-TY BTL-0440-05-01-00-4 BOTTLE, NKR-000116 ZWR-000010 COOLANT VALVE PDK-0232-00-01-00-0 SEAL WASHER WAZ-000004 PLASTIC HOSE 4MM 0,16m Operator’s manual for drilling machine - 23 - COMPACT 36...
  • Page 24 COMPACT 36 PNL-0272-04-00-00-5 CONTROL PANEL ASSEMBLY /230V, ITEM PART NUMBER VERSION DESCRIPTION Q-TY MSK-0300-04-01-00-1 2041 PANEL PLATE ASSY 6.1.2* NKL-0440-15-14-01-0 LABEL PANEL PLATE STR-0257-04-10-00-3 ELECTRONIC CONTROLLER SW-31M /230V, WLC-000007 SWITCH START-STOP, PNK-000013 SWITCH MAGNET FLT-0257-04-12-00-1 INTERFERENCE ELIMINATOR,, FLT-0257-04-12-00-1 Operator’s manual for drilling machine...

  • Page 25: Ce Declaration Of Conformity

    Industrivej 3-9 DK-9460 Brovst DENMARK declare with full responsibility that product: COMPACT 36 DRILLING MACHINE which the declaration applies to is in accordance with the following standard(s) placed below: EN 50144-1, EN 55014 and satisfies safety regulations of guidelines: 2004/108/EC,...

  • Page 26: Machines Test Certificate

    COMPACT 36 10. MACHINE’S TEST CERTIFICATE Machine control card Product: COMPACT 36 Serial No. _______________________ Date of test: _______________________ Electric test results: Test Result Test with sinusoidal voltage of 1000 V and frequency 50 Hz Resistance of the protective circuit [Ω]...

  • Page 27: Warranty Card

    COMPACT 36 11. WARRANTY CARD WARRANTY CARD No..... …………………………………………………………….. name Manufacturer warrants the Drilling Machine to be free of defects in material and workmanship under normal use for a period of 12 months from date of sold. This warranty does not cover cutters, damage or wear arises from misuse, accident, tempering or any other causes not related to defects in workmanship or material.

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