Related Manuals for CAMSO 30/36D23MC
Summary of Contents for CAMSO 30/36D23MC
- Page 1 OPERATION AND CPB-436(2017) MAINTENANCE MANUAL 2P-0067 CONVERSION TRACK SYSTEM Models 30/36D23MC, 30/36D22MC, 24D17C and 24D18C for Tractors Serial Numbers TRE1116007 & later...
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Page 3: Table Of Contents
Idlers and Midrollers ......................11 Tensioning system ......................12 Rubber track........................12 Oscillation Limiter Brackets ....................12 3.3 30/36D23MC and 30/36D22MC Specifications and Dimensions........12 3.4 24D17C and 24D18C Specification and Dimensions ............13 3.5 Approved Applications .....................13 3.6 Weight Limitations ......................14 3.7 Maximum Speeds ......................14 3.8 Transport Limitations .......................14... - Page 4 6.6 Front and Rear idler Axle and Midroller Axle oil replacement........... 32 6.7 Main support oil replacement ................... 34 6.8 Track Removal ........................36 6.9 Track Installation......................38 6.10 Lubricant Table ......................42 7.0 TROUBLESHOOTING......................43 8.0 Other Information.........................44 9.0 Warranty..........................45 CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 4...
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Page 5: Introduction
1.0 INTRODUCTION This manual provides important installation and maintenance instructions to maximize the benefits of the 30/36D22MC, 30/36D23MC, 24D17C and 24D18C track systems and to ensure performance in the field for many years. This manual was prepared with the latest information available at the time of publication. Read this manual carefully before operating or servicing the undercarriage(s). -
Page 6: Ec" Certificate
WARNING: Do not remove the “EC” label or change it with another one referring to another similar machine available at the customer’s factory. WARNING: The customer must immediately inform the Camso company in case of damage to the “EC” label or in case of the manufacturer’s seal removal DATA ON THE “EC”... -
Page 7: Safety
If a tool, procedure, work method or operating technique that is not specifically recommended by Camso is used, you must satisfy yourself that it is safe for you and for others. -
Page 8: Safety Signs
These changes can affect the service given to machine. Obtain complete and most current information before starting any job. Dealers have the most current information available. CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 8... -
Page 9: Safety Sign Locations
Keep a safe distance from the combine harvester with engine on. Danger of object(s) being thrown from track system. Sign 4 CTS installation bolts tightening torque check . Safety Sign Locations CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 9... -
Page 10: General Information
The Camso CTS application on tractors does not alter the distribution of the weight on the tractor axles so there is little to no difference in driving a tractor with CTS installed or wheels installed. -
Page 11: Track System Components
MIDROLLERS IDLERS Suspended Frame (30/36D23MC & 30/36D22MC) The CTS installed on the rear axle has a suspended frame. The suspended frame is made up of two pieces with the interposition of a rubber spring and the connection of articulation links in the front. -
Page 12: Tensioning System
Oscillation Limiter Brackets Oscillation limiters are installed to prevent the CTS for over-oscillating resulting in possible machine and/or CTS damage and machine downtime. 3.3 30/36D23MC and 30/36D22MC Specifications and Dimensions Track Length: 222 in (5638 mm) Track Width:... -
Page 13: 24D17C And 24D18C Specification And Dimensions
For a complete list of approved applications, please refer to the fitment list provided in the price list or on line. Camso will continue to review additional applications and approve applications. If you have any questions regarding applications not listed, please contact your Authorized Camso Dealer or Distributor. -
Page 14: Weight Limitations
3.6 Weight Limitations Camso track conversion systems are limited to operating weights as listed in the table below. Do not exceed these weight limitations or track system damage or component failure may result. Series Max Operating Weight 30/36D23MC 50,000 lbs (22,700 kg) -
Page 15: Operational Guidelines
Overall width and height of tractor with Camso track systems could differ from the original width and height with tires. Be sure to know actual machine height and width, as well as width restrictions, prior to operation. -
Page 16: Track Break-In Procedures
Camso track system does not damage standard road-bed constructions: the operator must know and respect road traffic laws. Rubber tracks have not been designed for an extended use on the road. Camso is not responsible for track and system damages resulting from extended road use. Long road periods and/or roading at maximum speed may cause premature wear or failure of the track or wheels. -
Page 17: Track System Installation
4.3 Track System Installation onto the Machine Installation instructions specific to the machine are included in the installation kit. If these instructions are missing, please contact your Camso Dealer or go to Camso.co for a copy of the proper installation instructions. - Page 18 Failure to do so may result in the CTS mounting bolts coming loose and the bolts breaking resulting in downtime and possible damage to the machine and CTS CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 18...
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Page 19: Scheduled Maintenance
WARNING Camso is not responsible for direct or indirect damages occurred to people or things due to tampering, removal or modification of the safety devices, or caused by modifications of the machine without any previous authorization. -
Page 20: Maintenance Table
Inspect and clean tension link area Inspect and adjust drive sprocket scraper (if equipped) Replace axle oil Replace main support bearing oil Complete cleaning and inspection of rubber track system CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 20... -
Page 21: Daily Maintenance Or Every 10 Working Hours
3. Check the main support oil level. Oil level should be between the full and add mark on the site glass. Oil Level Site Glass CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 21... -
Page 22: Weekly Maintenance Or Every 50 Working Hours
M22 (32mm socket) 495±20 ft-lbs (670±25 Nm). Lubricated torque. 24D18C (Front) 30D23MC (Rear) 2. Check the torque for the studs fixing the idler wheels to the undercarriage: 460 ft-lbs (620 Nm). 24D18C (Front) 30D23MC (Rear) CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 22... -
Page 23: Yearly Maintenance Or Every 400 Working Hours
5.6 Yearly maintenance or every 400 working hours 1. Disassemble the Camso track system from the tractor, clean it properly and inspect the components for damage or wear. 2. Check mounting bolts. After 4 mounting cycles of the track system, the replacement of the mounting bolts is recommended, while the washers should be replaced at any installation. -
Page 24: After-Season Long Term Storage
3. Assemble the CTS on the tractor as described in the CTS installation manual. Additional copies of the CTS installation manual specific for your machine can be found at camso.co or from your authorized Camso CTS dealer. CBP-436(2017) Operation and Maintenance Manual-CTS Tractors... -
Page 25: Routine Maintenance
This procedure should be followed if track tension pressure is consistently less than 1000 ± 175 psi (70 ± 12 bar). 1. Make sure tensioning valve is closed. 2. Remove the cap from the quick disconnect. 3. Loosen Set Screw CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 25... - Page 26 1000 psi ± 50 psi (70 ± 3.5 bar) pressure. Once 1000 psi ± 50 psi (70 ± 3.5 bar) pressure is reached, close the track tensioning valve. CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 26...
- Page 27 9. Tighten set screw 10. Remove track tensioning hose 11. Install the cap onto the quick disconnect fitting. CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 27...
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Page 28: Tensioning Circuit Discharge/Purge
1000 psi ± 175 psi (70 ± 12 bar) or there is air entrained or trapped in the tensioning system. 1. Remove cap from the tensioning valve. Loosen set screw CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 28... - Page 29 Note: This can also be completed by driving the tensioning idlers up onto a block prior to starting the procedure. CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 29...
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Page 30: Track Alignment Adjustment
6.3 Track alignment adjustment This Camso track system is designed without a track alignment adjustment. Tracks will tend to self-align themselves and there is no need to adjust the alignment of the track. 6.4 Track system inspection Track System Inspect track system for material build-up on frames, drive sprocket and wheels. - Page 31 5 mm (see the picture), swap tracks side to side on the machine following the instructions of “Track exchange side to side” paragraph in “Scheduled maintenance” section. CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 31...
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Page 32: Front And Rear Idler Axle And Midroller Axle Oil Level Check
In case of dirty or contaminated oil check for: presence of soil debris: damaged seals (oil leakage); presence of metal parts: check the bearings. CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 32... - Page 33 WARNING Use only high quality lubricants with the same characteristics shown in “Lubricant table” section, stored in sealed containers according to manufacturer specifications. CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 33...
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Page 34: Main Support Oil Replacement
In case of dirty or contaminated oil check for: presence of soil debris: damaged seals (oil leakage); presence of metal parts: check the bearings. 3. Reinstall cover plate. Torque bolts to 21 ft-lbs (28 Nm) CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 34... - Page 35 “L” and “F” marks on the site glass, For 24D17C and 24D18C models, refill with 1.25 quarts (1.2 liters) For 30/36D23MC and 30/36D22MC models, refill with 2.3 quarts (2.2 liters) 5. Once filled, reinstall the oil plug. WARNING Lubricants should not to be poured in the environment.
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Page 36: Track Removal
NOTE: Procedure is shown with the 24D17C and 24D18C model CTS. The procedure is the same with the 30/36D23MC and 30/36D22MC model CTS systems. 2. Loosen the nuts that mount the idlers wheels on the outer front and rear idlers. - Page 37 Removing both inner and outer idler wheels allows the track to be lifted off of the sprocket/drive wheel easier. 5. Raise the undercarriage until the drivel lugs will clear the midrollers. CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 37...
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Page 38: Track Installation
With the track system at least 6 in (150 mm) off of the ground, Lift the upper part of the track and place on the sprocket/drive wheel. CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 38... - Page 39 3. Install the front and rear idlers. Tighten the idler nuts to 440 ft-lbs (600 Nm). 4. Pressurize the tensioning circuit pressure as described in “Track Tension Adjustment” paragraph of “Routine maintenance” section. CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 39...
- Page 40 Should the oil pumped into the circuit cause no pressure variation or no forward movement of the front tensioning wheels, stop the procedure and arrange the accumulator to be checked by skilled personnel. CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 40...
- Page 41 The picture shows the correct track orientation on the undercarriage. Forward Rear MC system Forward Front C system CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 41...
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Page 42: Lubricant Table
Small spills can be contained with rags, sand, sawdust, earth or other absorbing material and then disposed in accordance with the present law in force. CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 42... -
Page 43: Troubleshooting
Replace damaged bearing axle seat Noise from idler or roller Bearing failure Replace damaged bearing axle hub Lubricant leak from idler Seal damage Replace damaged seal or roller axle hub CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 43... -
Page 44: Other Information
8.0 Other Information Additional information on Camso track systems, tracks, and our other products may be found at Camso.co For any questions or corrections regarding this manual, please email us at Ag.Productsupport@Camso.co Please include the manual publication number and edition as found in the footer... -
Page 45: Warranty
CBP-436 IT (2017) Manuale di Uso e Manutenzione - CTS per Trattori Camso | 11-17 | 44... - Page 46 CBP-436 IT (2017) Manuale di Uso e Manutenzione - CTS per Trattori Camso | 11-17 | 44...
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- Page 48 CBP-436(2017) Operation and Maintenance Manual-CTS Tractors Camso | 12-17 | 48 camso.co...
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