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Contracor CAB-110P Instructions Manual
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Contracor CAB-110P Instructions Manual

Blast cabinets
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Blast Cabinets
CAB-110P/CAB-135P
INSTRUCTIONS
Version 3.9
Strahlkabinen
BEDIENUNGSANLEITUNG
Version 3.9
Seite 40
Кабина абразивоструйная
РУКОВОДСТВО
ПОЛЬЗОВАТЕЛЯ
Версия 3.9
стр. 79
CONTRACOR GmbH
42329 Wuppertal
Germany
Art. 15205/15206

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Summary of Contents for Contracor CAB-110P

  • Page 1 Blast Cabinets CAB-110P/CAB-135P INSTRUCTIONS Version 3.9 Strahlkabinen BEDIENUNGSANLEITUNG Version 3.9 Seite 40 Кабина абразивоструйная РУКОВОДСТВО ПОЛЬЗОВАТЕЛЯ Версия 3.9 стр. 79 Art. 15205/15206 CONTRACOR GmbH 42329 Wuppertal Germany...

  • Page 3: Table Of Contents

    THE FOLLOWING INFORMATION IS IMPORTANT FOR SAFETY AND HEALTH OF OPERATOR AND PERSONNEL IN VICINITY. ATTENTION! BUYING THE MACHINE, PLEASE, REQUEST TO FILL IN THE GUARANTEE CARD CORRECTLY! FAILURE TO PRODUCE A FILLED-IN FORM WILL MAKE YOUR GUARANTEE INVALID. CONTRACOR CAB-110P/CAB-135P Art. 15205/15206 ®...

  • Page 4: Safety

    7. After blasting, before the doors are opened and exhauster is switched off, use the blow nozzle to blow media from the blasted parts. 8. Do not open the doors or switch off exhauster before the cabinet is clear of abrasive dust. CONTRACOR Version 3.9 ®...

  • Page 5: Package And Description

    2. Package and description Picture 1. Cabinet componets overview CAB-110P/135P (Front view) CONTRACOR CAB-110P/CAB-135P Art. 15205/15206 ®...
  • Page 6 Picture 2. Cabinet componets overview CAB-110P/135P (Back view) Pos. No Description Conveying hose Ø 100 Airline Filter Pressure regulator, pilot operated CONTRACOR Version 3.9 ®...
  • Page 7 Electronic timer for pulse-jet valve Pressure regulator, pulse-jet cleaning Pressure gauge Pulse-jet cleaning manifold Reclaimer assembly R-350 / R-400 Screen Reclaimer door latch Filter cartridge Blast machine 25/50 liter SGV metering valve Dust container Impeller for DC-1100 / 1500 CONTRACOR CAB-110P/CAB-135P Art. 15205/15206 ®...
  • Page 8 2.1. Package Table 2.1 Order code Model Description, package 15205 CAB-110P BLAST CABINET, COMPLETE SYSTEM, CONSIST - Cabinet Enclosure - Cyclone reclaimer R-350 - 25 liter blast machine - Cartridge Dust Collector DC-1100 STANDARD DELIVERY: - Quality 800 mm blast gloves with inner fabric lining - 19x33 mm blast hose with coupling/nozzle holder - Tungsten carbide venturi nozzle STC-6.5...

  • Page 9: General Information

    , the working pressure, the type and size of abrasive media and the distance between the nozzle and the area to be cleaned. Contracor pressure-type blast cabinets are made up of four main elements: 1. A robust, welded steel cabinet enclosure, 2.
  • Page 10 R-350 R-400 3.4. Blast media Contracor cabinets utilize most common media, 1,50 mm and coarser that is specifically manufactured for dry blasting. The usable media mesh size and nozzle size are based on typical media flow. Rich media flow or low static pressure will reduce the mesh and nozzle size that may be used.
  • Page 11 Steel blast media: : Still grit or shot can be limited used with CAB-110P and CAB-135P cabinets (max. mesh size ca. 0,80 mm). Exact max. media mash is depended from materials specific weight and grains geometry and should be determined with practical tests run by users.

  • Page 12: Set-Up, Operation And Shut-Down

    Hose disconnection while under pressure could cause seri- ous injury. 4.1.3 Grounding Ground the cabinet to prevent static electricity build up. For grounding attach an external grounded wire to the grounding lug on the cabinet skirt. CONTRACOR Version 3.9 ®...
  • Page 13 With the exhauster off, add clean dry media, by pouring it into the reclaimer hopper through the reclaimer door. Do not fill past the cone on the reclaimer. Do not pour media directly into the cabinet hopper, as overfilling may occur. CONTRACOR CAB-110P/CAB-135P Art. 15205/15206 ®...
  • Page 14 Overfilling will result in media carryover to the dust collector and possibly blockage in the conveying hose. Refill only after all media has been recovered from the cabinet. Table 4.1 The minimum amount of media to charge the system is as follows CAB-110P CAB-135P 20 kg 40 kg 4.2.2 Unloading Media...
  • Page 15 To stop blasting, remove pressure on the foot pedal. Use the Air blow-off nozzle to blow media off cleaned parts. Allow the exhauster to clean the cabinet of airborne dust before opening the door and unload the parts. CONTRACOR CAB-110P/CAB-135P Art. 15205/15206 ®...
  • Page 16 Adjust flow rate according to type and size of blast media, blasting pressure, and the task at hand, ensuring to use as little media as possible whilst still maintaining a high cleaning Adjusting handle CONTRACOR Version 3.9 ®...
  • Page 17 ATTENTION! Never attempt to override the interlock system. Doing so could result in injury from unexpected blasting. To adjust the actuator, bend it by hand as required for engaging the switch by full closed door. CONTRACOR CAB-110P/CAB-135P Art. 15205/15206 ®...
  • Page 18 0,5 bar increments up to max. 6,0 bar. Increasing pulse pressure over 6,0 bar may cause damaging of the cartridge filter. If after pressure increasing, dust cakes on the cartridges and differential pressure increase, adjust cycling of the pulses. CONTRACOR Version 3.9 ®...

  • Page 19: Maintenance

    5.1.2 Dust container Empty the dust container regularly. Start by checking the container at least daily or when adding media, then adjust frequency based on usage, contamination and friability of the media. CONTRACOR CAB-110P/CAB-135P Art. 15205/15206 ®...
  • Page 20 To replace, loosen the clamps with a screwdriver, replace the gloves, and tighten the clamps. 5.2.2 Nozzle The nozzle should be replaced when its diameter has increased by a maximum of 2mm (or earlier if pressure diminishes significantly). CONTRACOR Version 3.9 ®...
  • Page 21 Use only original manufacturer approved laminated safety glass. Remove the two window frame nuts located on the upper edge of the window frame, and swing the window frame open. Remove the window to prevent breakage (Picture 7). CONTRACOR CAB-110P/CAB-135P Art. 15205/15206 ®...
  • Page 22 Picture 9. Peel additional backing as needed, and work the strip around the radius of each comer, pressing it tightly to bond. Trim the gasket to fit and compress the ends to seal. CONTRACOR Version 3.9 ®...
  • Page 23 Install the new cartridge and gasket. Tighten the retaining nut until the cartridge cannot be moved by hand. Tighten the nut one additional full turn. Check the collector door gasket for any condition that will prevent the gasket for sealing. CONTRACOR CAB-110P/CAB-135P Art. 15205/15206 ®...
  • Page 24 For the last few millimeters pull up on the rubber Picture 11. Pop-up Valve and O-ring Replacement O-ring and allow it to “pop” into position. Finally, CONTRACOR Version 3.9 ®...

  • Page 25: Troubleshooting

    . Never bypass the foot pedal or wedge it in the operating position. . Never override the door interlock system. 6.1. Poor visibility 6.1.1 Poor visibility may be due to dirty filter cartridge. Empty the dust container regularly. Inspect and replace the cartridge if necessary. CONTRACOR CAB-110P/CAB-135P Art. 15205/15206 ®...
  • Page 26 6.3.4 The blast hose or nozzle is blocked. Blockage can be the result of a missing debris screen or incorrect metering valve adjustment allowing heavy media flow. Examine CONTRACOR Version 3.9 ®...
  • Page 27 6.7. Blasting does not Stop when the Pedal is Released 6.7.1 Air should be exhausted by the 3-way valve in the pedal when released. Should this not be the case, inspect tubing for obstructions and inspect switches. CONTRACOR CAB-110P/CAB-135P Art. 15205/15206 ®...
  • Page 28 6.11.1 Heavy media flow. Adjust per Section 6.10. 6.11.2 Metering valve is defective. Disassemble metering valve and inspect parts for excessive wear. 6.12. Static shocks 6.12.1 Cabinet and/or operator not grounded. Abrasive blasting creates static CONTRACOR Version 3.9 ®...

  • Page 29: Replacement Parts

    6.13.1 Damaged or loose cartridge. Inspect filter cartridge. 6.13.2 Faulty seal on the dust collector door. Inspect seal and replace if damaged. 7. Replacement parts 7.1. Blast machine assembly Picture 13. Blast machine, assembly drawing CONTRACOR CAB-110P/CAB-135P Art. 15205/15206 ®...
  • Page 30 Rubber pipe for SGV valve 10980 Rubber gasket for CFT-1 15723 AirFlex-25, Compressed air hose 25x36mm, 1m 15917 Blow-out valve, assembly 15721 ExtraBlast-19 Blast media hose 19x33 mm, 1m 15327 Rubber gasket 15326 Pin wrench 15325 Reducing 1”x 1¼” CONTRACOR Version 3.9 ®...
  • Page 31 7.2. Cabinet assembly Picture 14. Cabinet components overview CAB-110P/135P (Front view) CONTRACOR CAB-110P/CAB-135P Art. 15205/15206 ®...
  • Page 32 31 30 47 48 Picture 15. Cabinet components overview CAB-110P/135P (Back view) CONTRACOR Version 3.9 ®...
  • Page 33 Cabinet door CAB-110S/110P, right 15815 Cabinet door CAB-135S/135P, right 17540 Gasket, Cabinet door, 1m 15930 Door interlock 1/8” 15985 Ventilation hose Ø 150, 1m 16046 Clamp for hose Ø 150 15974 Diaphragm pulse-jet valve 3/4” CONTRACOR CAB-110P/CAB-135P Art. 15205/15206 ®...
  • Page 34 Electronic timer for pulse-jet valve 15932 Pressure regulator, 1/4” 30404 Pressure gauge 1/8” (rubber cover) 15816 Pulse-jet cleaning manifold 15817 Reclaimer assembly R-350, without screen (for CAB-110P/S) 15818 Reclaimer assembly R-400, without screen (for CAB-135P/S) 15819 Screen 16037 Dust collector latch, complete 17541...
  • Page 35 Rubber curtain set, black, for CAB-110 15811 Rubber curtain set, black, for CAB-135 15835 Pass-through cabinet door CAB-110S/110P, left 15837 Pass-through cabinet door CAB-135S/135P, left 15836 Pass-through cabinet door CAB-110S/110P, right 15838 Pass-through cabinet door CAB-135S/135P, right CONTRACOR CAB-110P/CAB-135P Art. 15205/15206 ®...
  • Page 36 Ø 500 mm / Ø 800 mm Double flange wheel, universal 15713 for turntable Ø 500 mm / Ø 800 mm 15810 Rubber curtain set, black, for CAB-110 15811 Rubber curtain set, black, for CAB-135 CONTRACOR Version 3.9 ®...
  • Page 37 Pos. No Order code Description Amount 16122 Tube fluorescent, 30 W 16121 Light assembly, 2x30 Watt 16123 Lamp reflector 16049 Gasket 3х15, Disposable window / Electrical enclosure, 1m 7.4. Pneumatic circuit diagram Picture 19. Pneumatic circuit diagram CAB-110P/ 135P CONTRACOR CAB-110P/CAB-135P Art. 15205/15206 ®...
  • Page 38 Cartridge filter 15 м², for CAB/DC from type series 550 15972 Cartridge filter 20 м², for CAB/DC from type series 550 15917 Blow-out valve, assembly 15913 Blast machine assembly, 25 liter (for CAB-110P) 15914 Blast machine assembly, 50 liter (for CAB-135P) CONTRACOR Version 3.9 ®...
  • Page 39 7.5. Electric circuit diagram Picture 20. Electric circuit diagram CAB-110P/ 135P Pos. No Order code Description 16099 Double pushbuttons ON / OFF 16100 Main switch 0-I 16134 Electric motor 1,1 kW (for CAB-110) 16135 Electric motor 1,5 kW (for CAB-135) K1.1...

This manual is also suitable for:

Cab-135p1520515206