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Blaze King CLARITY CL2118.IPI.1 Operation & Installation Manual

Direct vent gas room heater
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CLARITY CL2118.IPI.1
DIRECT VENT GAS ROOM HEATER
with Intermittent Pilot Ignition (IPI)
For use with natural gas (NG) or propane (LPG)
WARNING:
If the information in these
OPERATION &
instructions are not followed exactly, a fire
INSTALLATION
or explosion may result causing property
MANUAL
PFS Report #
damage, personal injury or loss of life.
F19-559
Date Installed: ____________
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Serial No.: _____________
Homeowner: Please keep these instructions for future reference.
Pour la version française de nos manuels S.V.P. vous référez à notre site web: www.blazeking.com
180-CL2118.IPI.1 v1.00
August 5, 2020

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Summary of Contents for Blaze King CLARITY CL2118.IPI.1

  • Page 1 CLARITY CL2118.IPI.1 DIRECT VENT GAS ROOM HEATER with Intermittent Pilot Ignition (IPI) For use with natural gas (NG) or propane (LPG) WARNING: If the information in these OPERATION & instructions are not followed exactly, a fire INSTALLATION or explosion may result causing property...

  • Page 2: Table Of Contents

    VALVE REMOVAL & INSTALLATION _____________________________________________________________________ 54 PARTS LIST ____________________________________________________________________________________________ 55 TROUBLESHOOTING ___________________________________________________________________________________ 56 WARRANTY ____________________________________________________________________________________________ 59 Manufactured By Valley Comfort Systems Inc. Blaze King Industries 1290 Commercial Way 146 A Street Penticton, BC V2A 3H5 Walla Walla, WA 99362 CANADA U.S.A.

  • Page 3: Safety Precautions

    CL2118.IPI.1 SAFETY PRECAUTIONS Page 3 This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes. FIRE OR EXPLOSION HAZARD This appliance is only for use with the type of gas Failure to follow safety warnings indicated on the rating plate.

  • Page 4: Your Safety

    SAFETY PRECAUTIONS CL2118.IPI.1 Page 4 YOUR SAFETY • Have the venting system inspected annually by a qualified installer for blockage and signs of deterioration. • To prevent injury, do not allow anyone who is unfamiliar with the stove to operate it. •...

  • Page 5: General Information

    CL2118.IPI.1 GENERAL INFORMATION Page 5 APPLIANCE CERTIFICATION This appliance is tested and certified to the following US and Canadian gas appliance standards: • ANSI Z21.88-2017 / CSA 2.33-2107 - Vented Gas Fireplace Heaters • CAN/CSA 2.17-2017 - Gas-Fired Appliance for Use at High Altitudes •...

  • Page 6: Certification Label

    MANUFACTURED IN: JUL o AUG o SEP o OCT o NOV o DEC o o USA: Blaze King Industries 146A Street, Walla Walla, WA. 99362 2020 o 2021 o 2022 o 2023 o 2024 o 2025 o o CANADA: Valley Comfort Systems 1290 Commercial Way, Penticton, B.C. V2A 3H5 170-0250 [01 20] 180-CL2118.IPI.1 v1.00...

  • Page 7: Dimensions

    CL2118.IPI.1 DIMENSIONS Page 7 " " " " " 13" " " 1 " " FRONT FACING OFFSETS " " 13" " " " " " " VERT VENT REAR VENT OPTIONAL GAS INLET INLET OPENING " " 2" 2" OPTIONAL ELECTRICAL ELECTRICAL...

  • Page 8: Lighting Instructions

    LIGHTING INSTRUCTIONS CL2118.IPI.1 Page 8 FOR YOUR SAFETY, READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fi re or explosion may result causing property damage, personal injury or loss of life. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

  • Page 9: 885 Proflame Valve

    CL2118.IPI.1 885 PROFLAME VALVE Page 9 885 PROFLAME VALVE ON-OFF solenoid EV1 terminals ON-OFF solenoid EV2 terminals Inlet pressure test point Outlet pressure test point Electrical pressure modulator device Pressure modulator device terminal Pilot adjusting screw Pilot outlet Gas inlet with protective seal Gas outlet with protective seal Ground connection Mounting holes...

  • Page 10: Operating Instructions

    OPERATING INSTRUCTIONS CL2118.IPI.1 Page 10 PROFLAME 2 WALL MOUNT TRANSMITTER / REMOTE OPERATION Intermittent Pilot Ignition (IPI) The Proflame 2 Transmitter is an integrated part of the Proflame 2 System, which consists of these elements: A Proflame 2 wall mount transmitter / remote, and an Integrated Fireplace Controller (IFC) with a wiring harness that connects to the gas valve, stepper motor and convection fan.
  • Page 11 CL2118.IPI.1 OPERATING INSTRUCTIONS Page 11 WALL MOUNTING The Proflame remote control is supplied with an adapter for wall mounting. Install the controller 1.5 m above floor level, well away from heat sources, kitchens, doors or windows. Metallic structures or radio interferences can reduce the operative distance of the device.
  • Page 12 OPERATING INSTRUCTIONS CL2118.IPI.1 Page 12 Turn On the Appliance With the system OFF, press the ON/OFF Key on the Transmitter. The Transmitter display will show some other active Icons on the screen. At the same time the Receiver will activate the appliance. A single “beep” from the Receiver will confirm reception of the command.
  • Page 13 CL2118.IPI.1 OPERATING INSTRUCTIONS Page 13 Room Thermostat (Transmitter Operation) The Remote Control can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in a room. To activate this function, press the Thermostat Key (Fig. 1). The LCD display on the Transmitter will change to show that the room thermostat is “ON”...
  • Page 14 OPERATING INSTRUCTIONS CL2118.IPI.1 Page 14 Blower Speed Control If the appliance is equipped with a blower. The speed of the blower can be controlled by the Proflame system. The blower speed can be adjusted through six (6) speeds. To activate this function use the Mode Key (Fig.1) to index to the blower control icon (Fig.
  • Page 15 CL2118.IPI.1 OPERATING INSTRUCTIONS Page 15 Continuous Pilot / Intermittent Pilot (CPI/IPI) Selection With the system in “OFF” position press the Mode Key (Fig. 1) to index to the CPI mode icon (Fig. 17 & 18). When enabled it will act as a standing pilot unit with an automatic shutoff timer that will turn the pilot off after 7 days.

  • Page 16: Maintenance And Service

    CL2118.IPI.1 MAINTENANCE and SERVICE Page 16 ROUTINE MAINTENANCE Regularly: • Clean and remove any lint accumulations or debris from the grills and combustion or convection air passage ways. • Keep the appliance area free from combustible materials, such as paper, wood, clothing, gasoline, flammable solids, liquids and vapors.

  • Page 17: Glass Door Removal

    CL2118.IPI.1 MAINTENANCE and SERVICE Page 17 GLASS DOOR REMOVAL For installation, cleaning, and burner removal the glass door must be removed. 1. Turn off the appliance and allow it to cool down completely. 2. Lift the face trim up and out, away from the appliance, and set it aside.(Fig.1) Fig.1 3.

  • Page 18: Glass Door Replacement

    Removal and replacement of the glass from the door must be done by a qualified service technician. The glass door must be purchased from a Blaze King dealer. No substitute materials are allowed. Fig.4 BURNER REMOVAL 1.

  • Page 19: Safety Screen Replacement

    CL2118.IPI.1 MAINTENANCE and SERVICE Page 19 SAFETY SCREEN REPLACEMENT The CLARITY CL2118 is supplied with a safety screen pre-installed inside the door trim. If the safety screen becomes damaged it must be replaced with part #645.1821 1. Turn off the appliance and allow it to cool down completely.

  • Page 20: Fuel Conversion

    MAINTENANCE and SERVICE CL2118.IPI.1 Page 20 FUEL CONVERSION THIS CONVERSION KIT SHALL BE INSTALLED BY A QUALIFIED SERVICE AGENCY IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS AND ALL APPLICABLE CODES AND REQUIREMENTS OF THE AUTHORITIES HAVING JURISDICTION. IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE, EXPLOSION OR PRODUCTION OF CARBON MONOXIDE MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
  • Page 21 CL2118.IPI.1 MAINTENANCE and SERVICE Page 21 Fig.8 How to convert CLARITY CL2118 IPI pilot orifice: 1. Remove the spring clamped hood from pilot and set aside (Fig. 8). 2. Unscrew orifice from pilot using a 4 mm allen key (Fig. 9), then screw in the new orifice. (Fig. 10) 3.
  • Page 22 CL2118.IPI.1 MAINTENANCE and SERVICE Page 22 180-CL2118.IPI.1 v1.00 August 5, 2020...

  • Page 23: Installation Planning

    CL2118.IPI.1 INSTALLATION PLANNING Page 23 This section of the owner’s manual is for the use of qualified service technicians only. Fireplace placement, hearths, and venting terminations will be covered, as well as the gas and electrical systems. Please read “SAFETY PRECAUTIONS” at the front of this manual. PRECAUTIONS •...

  • Page 24: Framing - Corner Installtion

    INSTALLATION PLANNING CL2118.IPI.1 Page 24 FRAMING - CORNER INSTALLTION The dimensions for installing the CL2118 appliance in a corner is shown in Fig.12. Do not interfere with the structural integrity of the walls. Shown below are minimum clearances; increasing these dimensions is allowable as long as vent length remains in the allowable range.

  • Page 25: Wall Finish

    CL2118.IPI.1 INSTALLATION PLANNING Page 25 WALL FINISH Non-combustible cement board. The CL2118 appliance requires a 1/2” (13 mm) thick non-combustible cement board to be used as a wall surface immediately surrounding the unit on each side (see Fig.13 below) for minimum coverage. Extending the cement board well beyond the minimum shown will help avoid cracking due to differential expansion of materials.

  • Page 26: Cracking Wall Finishes

    INSTALLATION PLANNING CL2118.IPI.1 Page 26 CRACKING WALL FINISHES If a clean finish with no tile, etc. is desired, joints in the cement board and the transition to gypsum board will require special attention if future cracking is to be controlled. Be aware that temperatures on the noncombustible wall surface above the appliance can exceed 250°F.

  • Page 27: Installation

    CL2118.IPI.1 INSTALLATION Page 27 HARD WIRING CONNECTION There are electrical access panels on either side of the Clarity CL2118 IPI for hard wiring power, install per local electrical building codes. Follow the steps below for running a hard wire power line to the Clarity CL2118: 1.

  • Page 28: Optional S.z5216.Ipi Blower Connection

    INSTALLATION CL2118.IPI.1 Page 28 7. Refasten junction box assembly to the side of the 4. Slide blower through left-hand side to the back of appliance. appliance. Slide wires beneath the valve. Ensure wires do not get pinched or hooked anywhere. OPTIONAL S.Z5216.IPI BLOWER CONNECTION 5.
  • Page 29 CL2118.IPI.1 INSTALLATION Page 29 7. Re-install the IFC control box onto velcro. NOTE: ENSURE ALL WIRES ARE CLEAR OF BLOWER BLADES. 8. Slide label plates back between the IFC control and battery holder. 9. Re-hang safety screen and face frame if applicable. 12”...

  • Page 30: Initial Setup

    INSTALLATION CL2118.IPI.1 Page 30 INITIAL SETUP 1. Remove the safety screen, and door glass as shown in “GLASS DOOR REMOVAL”, set assemblies aside. 2. REMOVE THE STATIC CLING LABEL THAT IS ON THE DOOR GLASS. Hold glass to frame when removing as it is only held in place with silicone.

  • Page 31: Vent Termination Location

    CL2118.IPI.1 INSTALLATION Page 31 If installing the optional log set (Fig.17) refer to installation instructions supplied with log set, if not continue below. 10. Repeat “GLASS DOOR REMOVAL” steps in reverse order to complete initial setup. Fig.17 VENT TERMINATION LOCATION Establish a suitable vent termination location (see “VENT TERMINATION RESTRICTIONS”) •...

  • Page 32: Rear Vent Installation

    INSTALLATION CL2118.IPI.1 Page 32 REAR VENT INSTALLATION Two snorkels are available that can be used in a rear vent application on the CLARITY CL2118. One is the M&G Duravent 46DVA-H2-SNK36 (Fig.18), and the other is the Selkirk 4DT-ST36 (Fig.19). Fig.18 Fig.19 CONVERSION TO REAR VENT 1.
  • Page 33 CL2118.IPI.1 INSTALLATION Page 33 2. Remove upper flue access cover from the appliance and set aside. (Fig.21) Fig.21 3. Remove the lower flue access cover from appliance and set aside. (Fig.22) Fig.22 4. Unscrew flue collar from appliance. (6 screws) (Fig.23) Ensure that the sealing gasket is not damaged.
  • Page 34 INSTALLATION CL2118.IPI.1 Page 34 5. Rotate flue collar as shown and re-install to appliance (6 screws). Ensure gasket is seated properly. (Fig.24) 6. Re-install the flue access covers, discard the back sheild. Fig.24 180-CL2118.IPI.1 v1.00 August 5, 2020...

  • Page 35: Gas Connections

    CL2118.IPI.1 INSTALLATION Page 35 GAS CONNECTIONS Have your gas supplier or a qualified gas fitter run a gas supply line to the gas fireplace. The line must be properly sized and fitted according to the installation codes with a manual shutoff ball valve. The inlet has a 3/8”...
  • Page 36 INSTALLATION CL2118.IPI.1 Page 36 ON VERTICAL PIPE RUNS A MINIMUM VENT CLEARANCE OF 1” (26 mm) TO COMBUSTIBLES MUST BE MAINTAINED ON HORIZONTAL PIPE RUNS A MINIMUM VENT CLEARANCE OF 13” (330 mm) ABOVE, 2 1/2” (64 mm) ON SIDES, AND 1” (26 mm) BELOW, MUST BE MAINTAINED The rigid vent systems use twist lock connections.

  • Page 37: Venting

    INSTALLATION CL2118.IPI.1 Page 37 VENTING This appliance will not function without being connected to a proper venting system. This unit is certified for use with M&G Duravent, BDM, American Metal, Selkirk (Direct-Temp), Olympia, and ICC venting. Read the manufacturer’s installation instructions before installing the venting system. Typical Installation - 24”(min) vertical vent pipe on top of the appliance, - One 90°...

  • Page 38: Typical Venting Examples

    INSTALLATION CL2118.IPI.1 Page 38 TYPICAL VENTING EXAMPLES 12" 12" TOP VENT VERTICAL 2’0” UP AND OUT 12" REAR VENT WITH SNORKLE 180-CL2118.IPI.1 v1.00 August 5, 2020...

  • Page 39: Vertical Vent Installation

    CL2118.IPI.1 INSTALLATION Page 39 VERTICAL VENT INSTALLATION Always maintain the 1” clearance around the vent pipe (vertical), when passing through ceilings, walls, roofs, enclosures, attic rafters or any combustible surfaces. DO NOT PACK AIR SPACES WITH INSULATION. Refer to the vent chart for maximum allowable vertical and horizontal installations.
  • Page 40 INSTALLATION CL2118.IPI.1 Page 40 VERTICAL VENTING Example 1 V Value = 3A (12’) + 1C (3’) = 15’ H Value = 2B (4’) =4’ V Value = Total length of all vertical sections in feet. H Value = Total length of all horizontal sections in feet. Note: •...

  • Page 41: Vent Termination Restrictions

    CL2118.IPI.1 INSTALLATION Page 41 VENT TERMINATION RESTRICTIONS Fig.11 VENT TERMINATION RESTRICTIONS, REFER TO Table 1 Table 1 VENT TERMINATION CLEARANCES 12 in (30.5 cm) to 24” (61 cm) 180-CL2118.IPI.1 v1.00 August 5, 2020...
  • Page 42 INSTALLATION CL2118.IPI.1 Page 42 NOTE: • If an offset is necessary in the attic to avoid obstructions, it is important to support the vent pipe every 3’0” (914 mm), to avoid excessive stress on the elbows, and possible separation. Use wall straps as needed.

  • Page 43: Vent Restrictor

    CL2118.IPI.1 INSTALLATION Page 43 VENT RESTRICTOR Due to the high draft produced by certain venting configurations the vent restrictor may be adjusted to maintain performance. If vent restriction is necessary it can be adjusted as follows: 1. Turn off the appliance and allow it to cool down completely.

  • Page 44: Air Shutter Adjustment

    INSTALLATION CL2118.IPI.1 Page 44 AIR SHUTTER ADJUSTMENT The air shutter allows the amount of air coming into the burner to be adjusted in order to accommodate different climates and venting arrangements. 1. Remove the face trim to access the air shutter adjustment lever, it is in the lower left-hand side.

  • Page 45: Mobile Home Installation

    CL2118.IPI.1 INSTALLATION Page 45 MOBILE HOME INSTALLATION The CLARITY CL2118 can be installed in a mobile home but must be securely fastened to the floor. Use the provided mounting holes to secure the appliance to the framining.(Fig.31) Ensure the unit is electrically grounded permanently to the chassis of the home.
  • Page 46 INSTALLATION CL2118.IPI.1 Page 46 CONFIGURATION FOR CLARITY CL2118 IPI 600.584.045 PROFLAME TRANSMITTER 180-CL2118.IPI.1 v1.00 August 5, 2020...

  • Page 47: Rigid Venting Parts List

    CL2118.IPI.1 RIGID VENTING PARTS LIST Page 47 M&G DURAVENT DIRECTVENT PRO / GS SYSTEM PARTS LIST DESCRIPTION PART OLD PART 6” Pipe Length -Black 46DVA-06B 908B 6” Pipe Length –Galvanized 46DVA-06 8,5” Black Extension (3”-7”) 46DVA-08AB 8,5” Galvanized Extension (3”-7”) 46DVA-08A 9”...
  • Page 48 CL2118.IPI.1 Page 48 BDM PARTS LIST PART DESCRIPTION 4" x 6 5/8" DIRECT VENT PIPE: 94610606 6'' GALVANIZED PRO FORM DV PIPE 94610606B 6'' GALVANIZED PRO FORM DV PIPE BLACK 94610609 9'' GALVANIZED PRO FORM DV PIPE 94610609B 9'' GALVANIZED PRO FORM DV PIPE BLACK 94610612 12'' GALVANIZED PRO FORM DV PIPE 94610612B...
  • Page 49 CL2118.IPI.1 Page 49 BDM PARTS LIST cont. TYPE PART DESCRIPTION OTHER COMPONENTS Vertical Round Co-Axial Caps: 940264 4'' INSIDE 6 5/8'' ROUND VCA PRO FORM DV TERM CAP Ceiling Firestop: 94980612 4'' INSIDE 6 5/8'' PRO FORM DV CEILING FIRESTOP Attic Insulation Shield: 94930620A 4'' INSIDE 6 5/8''PRO FORM DV ATTIC INSULATION SHIELD (Adjustable)
  • Page 50 CL2118.IPI.1 Page 50 SELKIRK PARTS LIST PRODUCT NUMBER PART DESCRIPTION 4" x 6 5/8" LENGTHS 1604006 4DT- 6 DIRECT-TEMP 6" PIPE LENGTH 1604006B 4DT- 6B DIRECT-TEMP 6" PIPE LENGTH BLACK 1604009 4DT- 9 DIRECT-TEMP 9" PIPE LENGTH 1604009B 4DT- 9B DIRECT-TEMP 9"...
  • Page 51 CL2118.IPI.1 Page 51 SELKIRK PARTS LIST cont. PRODUCT NUMBER PART DESCRIPTION 4" x 6 5/8" SUPPORTS 1604400 4DT-CS CEILING SUPPORT 1604424 4DT-CCS CATHEDRAL SUPPORT BOX 1604430 4DT-WS/B WALL SUPPORT/BAND 1604435 4DT-OS OFFSET SUPPORT 4" x 6 5/8" TERMINATIONS AND FLASHINGS 1604620 4DT-VKC VERTICAL TERMINATION KIT...
  • Page 52 CL2118.IPI.1 Page 52 OLYMPIA PARTS LIST PART DESCRIPTION PART DESCRIPTION VDV-0406 4" x 6" L Direct Vent Pipe VDVB-0424 4"x24"L Direct Vent Black Pipe VDV-0406-6 4" x 6" DV Pipe 6 Pack VDVB-0436 4"x36"L Direct Vent Black Pipe VDV-0406SL 4" x 6" Direct Vent Slip Sec. VDVB-0448 4"x48"L Direct Vent Black Pipe VDV-0409...
  • Page 53 CL2118.IPI.1 Page 53 ICC PARTS LIST 4" x 6 5/8" LENGTHS DESCRIPTION PART 6” Length - Galvalume TC-4DL6 6" Length - Black TC-4DL6B 9" Length - Galvalume TC-4DL9 9" Length - Black TC-4DL9B 12" Length - Galvalume TC-4DL1 12" Length - Black TC-4DL1B 12"...

  • Page 54: Valve Removal & Installation

    VALVE REMOVAL & INSTALLATION CL2118.IPI.1 Page 54 TO BE DONE BY QUALIFIED PERSONNEL ONLY 1. Turn off the gas valve, disconnect the gas and electricity to the appliance. 2. Remove the face trim, safety screen, and glass door as shown in “GLASS DOOR REMOVAL”...

  • Page 55: Parts List

    CL2118.IPI.1 PARTS LIST Page 55 ITEM PART ITEM PART DESCRIPTION DESCRIPTION NUMBER NUMBER Z5151 WINDOW LATCH ASSEMBLY 610.199.059 PF2 PILOT ASSEMBLY 5103 FIREBOX BAFFLE 600.584.665 PF2 IFC BOARD 130.0501.L GLASS CERAM MIRROR LEFT 600.885.009 PF2 VALVE W STEPPER MOTOR 620.5101 CERAMIC PANEL REAR CLARITY 140.5006 BATTERY HOLDER 4-AA, 6V...
  • Page 56 TROUBLESHOOTING CL2118.IPI.1 Page 56 DIAGNOSTIC FLASH CODES ON IFC CONTROL 1. Fail to ignite: If there is no positive ignition, the board will go into lock out and the LED will blink 3 times in intervals until the system is reset. 2.

  • Page 57: Troubleshooting

    CL2118.IPI.1 TROUBLESHOOTING Page 57 Please check to make sure the instructions are followed exactly before attempting trouble shooting of the appliance. TROUBLESHOOTING AND SERVICING OF GAS AND ELECTRICAL DEVICES OF THE APPLIANCE SHOULD ONLY BE CONDUCTED BY A QUALIFIED SERVICE TECHNICIAN PROBLEM POSSIBLE CAUSE ACTION...
  • Page 58 TROUBLESHOOTING CL2118.IPI.1 Page 58 • Turn the system off by pressing the ON/OFF button on the transmitter • After approximately 2 seconds press the ON/OFF button on the transmitter again. Locking conditions Reset the Proflame IFC board • In the manual flame control mode, use the down arrow button to reduce the flame to off, indicated by the word OFF displayed on the transmitter LCD screen.

  • Page 59: Warranty

    Blaze King and its respective brands extend the following warranty for gas appliances purchased from an authorized Blaze King dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
  • Page 60 Blaze King is the manufacturer of the Blaze King line of heating products. At Blaze King, our commitment to the highest level of quality and customer service is the most important thing we do. Each Blaze King stove is built on a tradition of using only the finest materials and is backed by our limited lifetime warranty to the original purchaser.
  • Page 61 Page 61 If you are not satisfied with the service provided by the Blaze King dealer, write to Blaze King at the address listed on the last page of the Owner’s Manual. Include a copy of the original purchase invoice and a description of the problem.
  • Page 62 Labor rates are set per component and as such total labor costs may not be covered. 26. If a defect or problem is determined by Blaze King to be non warrantable, Blaze King will not be liable for travel costs for service work.

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