Clemco ZERO Pulsar III-P Manual
  1. Manuals
  2. Brands
  3. Clemco Manuals
  4. Power Tool
  5. ZERO Pulsar III-P
  6. Manual

Clemco ZERO Pulsar III-P Manual

Pressure blast cabinets
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
© 2019 CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone (636) 239-4300
Fax (800) 726-7559
Email: info@clemcoindustries.com
www.clemcoindustries.com
Pulsar
Pulsar
Pressure Blast Cabinets
DATE OF ISSUE: 05/95
REVISION:
NOTICE TO PURCHASERS AND USERS OF OUR
PRODUCTS AND THIS INFORMATIONAL MATERIAL
Clemco proudly provides products for the abrasive blast industry
and is confident that industry professionals will use their knowledge
and expertise for the safe and efficient use of these products.
The products described in this material and the information
relating to these products are intended for knowledgeable,
experienced users. It is the responsibility of the employer to
ensure that proper training of operators has been performed and
a safe work environment is provided.
No representation is intended or made as to the suitability of the
products described here for any purpose or application, or to the
efficiency, production rate, or useful life of these products. All
estimates
regarding
responsibility of the user and must be derived solely from the user's
experience and expertise, not from information contained in this
material.
It is possible that the products described in this material may be
combined with other products by the user for purposes determined
solely by the user. No representations are intended or made as to
the suitability of, engineering balance of, or compliance with
regulations or standard practice of any such combination of products
or components the user may employ.
This equipment is only one component of a cabinet blasting
operation. Other products, such as air compressors, air filters and
receivers, abrasives, equipment for ventilating or dehumidifying, or
other equipment, even if offered by Clemco, may have been
manufactured or supplied by others. The information Clemco
provides is intended to support the products Clemco manufactures.
Users must contact each manufacturer and supplier of products
used in the blast operation for warnings, information, training, and
instruction relating to the proper and safe use of their equipment.
®
III-P & III-PE
®
VI-P & VI-PE
O. M. 21527
I, 02/19
production
rates
or
finishes
are
the

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ZERO Pulsar III-P and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Clemco ZERO Pulsar III-P

Summary of Contents for Clemco ZERO Pulsar III-P

  • Page 1 Other products, such as air compressors, air filters and www.clemcoindustries.com receivers, abrasives, equipment for ventilating or dehumidifying, or other equipment, even if offered by Clemco, may have been manufactured or supplied by others. The information Clemco provides is intended to support the products Clemco manufactures.

  • Page 2: Table Of Contents

    Blasting Pressure (pilot regulator) ......5.1 injury. Media Metering (media flow) ........5.2 Reclaimer Static Pressure .......... 5.3 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 3: General Description

    3-inches Media surge ..............8.6 narrower than the widths shown above. Air only (no media) from nozzle ........8.7 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 4: Theory Of Operation

    Ergonomic Models only. Blast Nozzle Blow-Off Nozzle Foot Pedal Pulsar Model VI-P shown. Model III-P is identical except size of cabinet enclosure is smaller. Figure 1 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 5: Blast Machine And Controls

    Section 1.11.3. Rubber reclaimer liners are pressure rating is stamped into the ASME nameplate, shown in Section 9.1: Optional Accessories, Figure 40. which is welded to the side of the vessel. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 6: Metering Valve Options

    See Section 9.1: Optional pressure, media-air mixture, visibility inside the cabinet, Accessories. humidity, and reclaimer cleaning-rate. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 7: Compressed-Air Requirements

    As of large parts. nozzles wear, they will consume 70% to 80% more air. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 8: Connect Compressed-Air Supply Line

    Use safety cable to prevent separated hose from whipping. Once installed, all slack must be removed from the cable. Some items removed for clarity Figure 4 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 9: Optional Three-Phase Wiring

    Do not look into the reclaimer exhauster outlet while the paddle wheel is turning. Injury to the Water Pail eye or face can occur from objects ejected from the exhauster. Figure 7 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 10: Field Installed Accessories

    1/4" x 1/8" bushing and barb fitting, as and mark the top mounting point through the grommet. shown in Figure 8. Remove the curtain and drill a .187" (3/16") diameter © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 11: Turntable With Workcar And Track

    After selecting the location, lowered, the extension tracks must rest on the angled match drill holes and use nuts and cap screws to secure © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 12: Armrest

    Mark one raise or lower the armrest to a comfortable position. hole location on the front of the cabinet at each mounting bracket. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 13: Operation

    4.5.4 Load parts. 4.4.2 Load and unload parts through either door. 4.5.5 Close door; the door interlock system will prevent blasting if either door is open. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 14: Operation And Function Of The Choke Valve

    4.8.4 Keep doors closed and exhauster running until piping, as shown in Figure 14. the cabinet is clear of all airborne dust. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 15: Pulsing (Cleaning) Dust-Collector Cartridge

    Some items are removed for clarity. When viewed from the knob end, Figure 16 turn clockwise to increase pressure; turn counterclockwise to decrease pressure. Figure 15 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 16: Reclaimer Static Pressure

    Test the operation with the doors open and then an increase in pulse pressure, per Section 5.5. When closed. Negative pressure inside the cabinet may cause © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 17: Cabinet Air-Inlet Damper

    Magnets on the manometer hold it in position on 6.2.6 does not increase visibility or decrease differential reclaimer body dust-collector body. pressure, replace the cartridge, per Section 7.8. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 18: Foot Shelf (Ergonomic Models Only)

    Adjust the shelf door on the needle. The side of the needle will embed height and insert the pins. into the rubber door gasket, creating an airtight seal. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 19: Preventive Maintenance

    Replacement liners are shown in Section 9.10. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 20: Inspect Couplings And Blast Hose

    The nozzle washer must also be inspected for wear. When nozzle washers are Drain Figure 23 worn or missing, abrasive can erode nozzle threads. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 21: Inspect Blast Hose

    6.5.2 Pop-up seal: Inspect the rubber pop-up seal and replace at the first sign of wear, drying, or cracking, per Section 7.11. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 22: Led Light Assembly

    Install new hose shown in Figure 24. Press the gasket to bond. Repeat the and couplings in reverse order. process for each side, compressing the ends to seal. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 23: View-Window Replacement

    When the cover lens becomes pitted or frosted, replace it. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 24: Window-Gasket Replacement

    Figure 27 7.6.6 Trim around the window-frame bolt slots, as needed. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 25: Replacing Filter Cartridge

    New cartridges must be seasoned before surface. starting pulsing. The cartridge is seasoned by letting a layer of dust (dust cake) develop on the outer surface of © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 26: Pop-Up Valve Replacement

    2. Push the inspection-door plate into the blast machine and rotate it so it can be removed through the inspection © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 27: Replacing Reclaimer Wear Plate

    7.12.12 Allow time for the caulking to cure before putting wall or top. the reclaimer into service. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...
  • Page 28 NOTE: To field install a the top of the reclaimer. new, first-time wall liner, use self-drill/tap screws to © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 29: Removing Or Replacing Reclaimer Inlet Baffle

    Paragraph 1.11.6, good media may be carried over to the front of the inlet housing and use self-drilling screws dust collector. prevent lightweight-media to secure. NOTE: To field install new, first-time inlet-top © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 30: Sentinel Metering Valve

    7.14.7 Inspect the strip gasket on the reclaimer upper movement through the cabinet. Adjust static pressure, flange; replace it if damaged or compressed. per Section 5.3. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 31: Abnormally High Media Consumption

    Drain filters and receiver tank regularly. Ongoing problems with moist air may require the installation of an air dryer or aftercooler in the air-supply line. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 32: Media Surge

    8.9.11 Inspect the check valve, Figure 48, Item 18) for operates accordingly, the metering valve requires service. obstruction or broken flap. If it does not operate accordingly, replace the 4-way valve. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 33: Blast Machine Does Not Depressurize Or Depressurizes Too Slowly

    Refer to Figure 36. collector inlet. Inspect hoses and replace them as needed. © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...
  • Page 34 The lobe on the pedal top should press the cam follower Figure 37 IN to engage the 3-way pulse valve, and disengage the switch when the pedal is fully pressed and again when © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 35: A Steady Stream Of Air Is Heard Within The Dust Collector When The Foot Pedal Is Not Pressed

    Screw, 1/2-NC x 1-1/2" cap ...... 03454 is stuck in the pulse (plunger in) position; inspect 3-way Washer, 1/2" lock ........03516 valve. Nut, 1/2-NC hex ........03511 Figure 38 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...
  • Page 36 Dust collector, measures drop across filter ..23356 Boron carbide lined nozzle CTB-2, 1/8" orifice ..........21090 CTB-3, 3/16" orifice ..........21091 CTB-4, 1/4" orifice ..........21092 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...
  • Page 37 Bracket, foot-shelf mount, each ....27600 for Pulsar VI ............23542 Rubber hopper liner set, black for III ............special order for VI ..............23498 Figure 41 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 38: Foot-Pedal Assembly

    Fitting, 1/8" NPT elbow x 1/8" barb ..11733 Screw, fh, 10-32 x 1/2" ......19571 Tie, nylon wire .......... 12139 Blast Controls Pulse Controls Figure 42 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 39: Cabinet Replacement Parts

    Quick-Change (clampless) attachment ... 28638 Gasket, 5/32" x 3/4", 3 ft required ..... 00192 * Light assembly shown for reference. Refer to Figure 44 for parts. Figure 43 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 40: Led Light Assembly

    2 required on conventional, 4 on ergo ..23035 Window frame, quick change for conventional model cabinet ....22826 for ergo model cabinet ......25429 Figure 46 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 41: Plumbing And Cabinet Controls

    To "OUT" Port Plugged, use for pneumatic accessories. Pedal shown without top for clarity. Directional arrows on control lines shows direction of air flow. Figure 47 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 42: Blast Machine

    31 – Mounted inside cabinet under the grate. 4, 26 Refer to Figure 47 for additional plumbing and control items. Some items rotated for clarity. Figure 48 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

  • Page 43: Reclaimer

    Liners, dust container, pack of 5 ....28621 Baffle, 600 modular ........29524 Plug, 1/4-NPT pipe ........01950 Plug, 1/4-NPT pipe ........01950 Some items rotated for clarity. Figure 49 Figure 50 © 2019 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 21527, Rev. I, 02/19...

This manual is also suitable for:

Zero pulsar iii-peZero pulsar iv-pZero pulsar iv-pe

Table of Contents