Wen 56160 Manual
  1. Manuals
  2. Brands
  3. Wen Manuals
  4. Portable Generator
  5. 56160
  6. Manual

Wen 56160 Manual

1600w portable generator
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
For replacement parts visit
WENPRODUCTS.COM
Your new tool has been engineered and manufactured to WEN's highest standards for dependability, ease
of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you
use your tool properly and for intended purpose, you will enjoy years of safe, reliable service.
NOTICE: Please refer to wenproducts.com for the most up-to-date instruction manual.
1600W PORTABLE
IMPORTANT:
NEED HELP? CONTACT US!
Have product questions? Need technical support?
Please feel free to contact us at:
800-232-1195
techsupport@wenproducts.com
WENPRODUCTS.COM
GENERATOR
(M-F 8AM-5PM CST)
Model # 56160
bit.ly/wenvideo

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 56160 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Wen 56160

Summary of Contents for Wen 56160

  • Page 1 WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for intended purpose, you will enjoy years of safe, reliable service.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Generator Identification Service Record Introduction Safety Information Generator Safety Rules Know Your Generator Generator Preparation Starting the Generator Using the Generator Stopping the Generator Maintenance Storage & Transport Specifications Exploded View and Parts List Wiring Diagram Troubleshooting Warranty Statement...

  • Page 3: Generator Identification

    GENERATOR IDENTIFICATION If assistance for information or service is required, please contact the Customer Service Help Line by calling 800-232-1195; customer will be asked to provide generator information when calling. Refer to the illustration below for the location of the serial number. Record generator information in the spaces provided below.

  • Page 4: Introduction

    NOTE: The following safety information is not meant to cover all possible conditions and situations that may oc- cur. WEN reserves the right to change this product and specifications at any time without prior notice. Before operating this generator read and observe all warnings, cautions, and instructions both on the generator and in this owner’s manual.
  • Page 5 SAFETY INFORMATION SAVE THESE INSTRUCTIONS – This manual contains important instructions for the WEN generator that should be followed during installation and maintenance of the generator. For any questions regarding the hazard and safety notices listed in this manual or on the product, please call (800) 232-1195 M-F 8-5 CST or email techsupport@wenproducts.com before using the generator.

  • Page 6: Generator Safety Rules

    GENERATOR SAFETY RULES 1. ONLY use a generator outside and far away from 15. Do not touch bare wires or receptacles (outlets). windows, doors and vents. Using a generator indoors can kill you in minutes. 16. Do not touch hot surfaces. See warning labels on the generator identifying hot parts of the machine.

  • Page 7: Know Your Generator

    KNOW YOUR GENERATOR Carefully unpack and remove all contents from the box. Use the illustrations below to become familiar with the locations and functions of the various components and controls of this generator. If any part is damaged or miss- ing, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email techsupport@wenproducts.com.

  • Page 8: Generator Preparation

    GENERATOR PREPARATION CAUTION: The following section describes the necessary steps to prepare the generator for use. If af- ter reading this section, you are unsure about how to perform any of the steps please call (800) 232-1195 M-F 8-5 CST for customer service. Failure to perform these steps properly can damage the generator or shorten its life.
  • Page 9 GENERATOR PREPARATION WARNING: Keep generator away from open flame. This generator may emit highly flam- mable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline. Step 2 - ADD/CHECK GASOLINE Use fresh (within 30 days from purchase), lead-free gasoline with a IMPORTANT:...

  • Page 10: Starting The Generator

    The high altitude kit can be ordered from wenproducts.com by searching the model number 56160-HA27. The kit should be installed by a qualified mechanic.
  • Page 11 STARTING THE GENERATOR Before starting the generator, make sure you have read and performed the steps in the “Generator Preparation” section of this manual. If you are unsure about how to perform any of the steps in this manual please call (800) 232- 1195 M-F 8-5 CST for customer service.

  • Page 12: Using The Generator

    The chart below shows the rated and surge wattage of the generator. Generator Rated (Running) Wattage Surge Wattage 56160 1400 1600 Rated (Running) Wattage: the wattage that the generator can produce on a continuous basis. The total running wattage requirement of the electrical devices connected to the generator should not exceed the rated wattage of the generator 1400W.
  • Page 13 USING THE GENERATOR DETERMINING ELECTRICAL DEVICES (CONTINUED) If the electrical specifications are not available for your electronic devices, estimated wattages are available in Fig. 11 on page 12. Do not solely rely on this chart - all electronics and appliances are built differently. These are not standard wattages across the board, only estimations.

  • Page 14: Stopping The Generator

    USING THE GENERATOR SOME NOTES ABOUT POWER CORDS Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher rated wattage requirement by the electrical device. See Fig. 13 for recommended cords based on the power requirement of the electrical device.

  • Page 15: Maintenance

    MAINTENANCE Proper routine maintenance of the generator will help prolong the life of the machine. Please perform maintenance checks and operations according to the schedule in Figure 8. If there are any questions about the maintenance pro- cedures listed in this manual, please call (800) 232-1195 M-F 8-5 CST. IMPORTANT: Drain your carburetor after every use.
  • Page 16 MAINTENANCE WARNING: Make sure the generator is shut off before performing any inspection or maintenance procedures. CHECKING/ADDING THE OIL Check the oil level of the generator according to the Recommended Maintenance Schedule in Fig. 14. The oil level should be checked before each use or every 8 hours of operation.
  • Page 17 MAINTENANCE DRAINING THE CARBURETOR Draining the carburetor is recommended after every use to prevent the fuel from clogging up the carburetor. The carburetor can be ac- cessed from the backside of the generator between the engine and the air filter (Fig. 17). 1.
  • Page 18 MAINTENANCE AIR CLEANER MAINTENANCE Routine maintenance of the air cleaner helps maintain proper air- Cover Bolt flow to the carburetor. Occasionally check that the air cleaner is free of excessive dirt. The air cleaner should be checked every 50 hours of use.

  • Page 19: Storage & Transport

    STORAGE & TRANSPORT DRAINING THE FUEL TANK Clean the fuel tank every year and before storing the generator for FUEL VALVE longer than one to two months. Refer to Recommended Mainte- nance Schedule in Figure 14. To drain the fuel tank: 1.
  • Page 20 STORAGE & TRANSPORT STORING THE GENERATOR Shut off the generator and allow the unit to cool to room temperature before storage. Never place any type of stor- age cover on the generator while it is still hot. Do not obstruct any ventilation openings. Store the generator and fuel in a cool and dry location, away from sources of heat, open flames, sparks or pilot lights.

  • Page 21: Specifications

    SPECIFICATIONS Rated Wattage 1400 Watts Surge Wattage 1600 Watts Phase Single Frequency 60Hz Rated Voltage AC: 120V, DC: 12V Rated Amperage AC: 12A, DC: 8A Length: 18.3 in. Dimensions Width: 14.2 in. Height: 15.9 in. Weight 56 lbs ENGINE Engine Type 4 stroke, OHV, single cylinder with forced air cooling system Engine Displacement 98cc OHV...

  • Page 22: Exploded View And Parts List

    EXPLODED VIEW AND PARTS LIST...
  • Page 23 Bolt M6X12 23.1 56160-023.1 Switch Assembly NEMA 5-20R 120V 56160-006 Fuel Tank Assembly 23.2 56160-023.2 Duplex Receptacle 56160-006.1 Fuel Tank Cap Assembly 23.3 56160-023.3 Thermal Protector 12A 56160-006.2 Fuel Tank Filter 23.4 56160-023.4 Thermal Protector 8A 56160-006.3 Fuel Gauge Assembly 23.5 56160-023.5...
  • Page 24 EXPLODED VIEW AND PARTS LIST...
  • Page 25 EXPLODED VIEW AND PARTS LIST Part No. Description Part No. Description 56160-101 Crankcase 56160-138 Cylinder Head Gasket 56160-102 Ball Bearing 56160-139 Bolt M8X50 56160-103 Oil Seal 56160-140 Spark Plug 56160-104 Governor Assembly 56160-141 Rod, Push 56160-105 Governor Arm Shaft 56160-142...

  • Page 26: Wiring Diagram

    WIRING DIAGRAM...

  • Page 27: Troubleshooting

    TROUBLESHOOTING IMPORTANT: If trouble persists, please call our customer help line at (800) 232-1195 M-F 8-5 Central Time. PROBLEM CAUSE SOLUTION Engine will not start. Engine switch is set to OFF. Set engine switch to ON. Fuel valve is turned to OFF. Turn fuel valve to ON position.

  • Page 28: Warranty Statement

    WEN® will repair or replace, at its discretion, any part that is proven to be defective in materials or workman- ship under normal use during the two (2) years warranty period. Warranty repairs or replacements will be made without charge for parts or labor.

Table of Contents