Page 1 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com RS5-34 Form No. 913241 RS6-34 Telescopic Handler SERVICE MANUAL...
Page 2 RS Series Telescopic Handler needs to keep it in good running condition. If you have any additional questions, please contact your authorized Gehl dealer or call the Gehl Service Department for assistance.
Page 3: Table Of Contents
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Table of Contents GENERAL SECTION Safety ............. . .100 General Information and Specifications .
Page 4 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
Page 5 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section PERSONAL SAFETY INFORMATION AND DECAL LOCATIONS RS5-34 Telescopic Handler PRINTED IN U.S.A. 913241...
Page 6 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information SECTION TABLE OF CONTENTS SAFETY ................1 MANDATORY SAFETY SHUTDOWN PROCEDURE .
Page 7: Safety
Decals are placed on the machine to warn of additional hazards and must be read and strictly followed. Gehl Company cannot anticipate every situation that may constitute a hazard. Therefore, the following safety rules and reminders are not all-inclusive and do not replace federal, state or local regulations, insurance needs or other safety code requirements.
Page 8: Safety Rules And Reminders
Company approved parts. ● Consult Gehl Company on changes, additions or modifications that may be required for this machine to comply with various regulations and safety requirements. Unauthorized modifications can cause serious injury or death. Anyone making such unauthorized modifications is solely responsible for the consequences.
Page 9 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler PERSONAL SAFETY ● Always use good judgement, care and common sense. Be sure the work method, procedure and equipment you choose are safe for you and other persons.
Page 10: Modifications, Nameplates, Markings And Load Capacities
Template Name: OML_1_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler PERSONAL SAFETY WARNING Construction equipment can be dangerous if imprope rly opera ted or ma intained. This machine should be operated and maintained...
Page 11: Decal Locations
Decal Kits For correct replacement of decals, compare the 103369 RS5-34 Telescopic Handler without PWP location illustrations to your machine before starting 103372 RS5-34 Telescopic Handler with PWP to refinish the unit. Check off each required decal...
Page 12: Decal Locations - Frame And Boom
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler DECALS Boom #’s G-00001 LH-BOOM NOSE CH4-F15B 9103227-6...
Page 13 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler DECALS RH BOOM NOSE TANK DECALS RIGHT SIDE-BOOM SAFETY-DECAL-P9 913227-5 DECAL LOCATIONS - FRAME AND BOOM REF.
Page 14: Decal Locations - Operator Station
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler DECALS SAFETY-DECAL-F3 CONTROL DECALS G-00013 SAFETY-DECAL-F2 DECAL LOCATIONS - OPERATOR STATION REF.
Page 15: Decal Locations - Pwp Equipped Units
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler DECALS G-00014 913227-6PWP CONTROL DECALS G-00015 DECAL LOCATIONS - PWP EQUIPPED UNITS REF.
Page 16 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
Page 17: General Information And Specifications
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section GENERAL INFORMATION AND SPECIFICATIONS RS5-34 Telescopic Handler PRINTED IN U.S.A. 913241...
Page 18 RS5-34 LOAD ZONE CHARTS ........
Page 19 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler GENERAL SAE FASTENER TORQUE CHART NOTE: Use these torques, unless special torques are specified. Values are for UNC and UNF thread fasteners, plated or unplated, as received from supplier.
Page 20 Template Name: OML_1_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler GENERAL STANDARD TORQUE DATA FOR HYDRAULIC TUBES AND FITTINGS TUBE NUTS O-RING BOSS PLUGS, ADJUSTABLE FITTING FOR 37° FLARED FITTINGS LOCK NUTS, SWIVEL JIC - 37°...
Page 21 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler GENERAL Indicator and Operation Symbols 101-3 PRINTED IN U.S.A. 913241...
Page 22 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler GENERAL FLUID CAPACITIES AND TYPES All fluid capacitites listed are a guide to the quantities required, always use dipsticks or level plugs to ensure that the units are filled to the correct level.
Page 23 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler GENERAL GENERAL SPECIFICATIONS POWER TRAIN Transmission Make................................Dana Type......................3 Speeds Forward, 3 Speeds Reverse Model ................................T12000...
Page 24 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler GENERAL HYDRAULIC SYSTEM Type........................Open-Center, Fixed-Displacement Pump ..........................Single-Section Gear-Type Pump Displacement (revolution) ....................2.7 cu. in. (44.3 cc) Pump Flow (at 2500 RPM) .....................29 GPM (110 L/min)
Page 25 Template Name: OML_1_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler GENERAL ELECTRICAL SYSTEM Type..........................12-Volt, Negative Ground Battery................ One - 950 CCA Low-Maintenance Type, Group Size 4 DLT Alternator..............................65 Amp Circuit Protection ...........................Fuse Panel...
Page 26 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler GENERAL GENERAL DIMENSIONS Based on standard machine equipped with listed tires, 48” (1.2 m) masonry carriage and 48” (1.2 m) pallet forks. Recommended Tire Type:............. 15.00 x 19.5 12-ply, 405/70 R20 x M27 Traction Type Overall Length (Less Forks):......................
Page 27 Template Name: OML_1_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler GENERAL RS5-34 Load Zone Charts Decal 101570 Decal 101572 Standard Carriage 1.3 Cu. Yd. Bucket Decal 101666 Decal 101574 8 Ft. Truss Boom...
Page 28 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler GENERAL RS5-34 Load Zone Charts Decal 101573 Winch Boom Decal 103334 101-10 PRINTED IN U.S.A. 913241...
Page 29: Engine Removal And Installation
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section ENGINE REMOVAL AND INSTALLATION RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 30 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information SECTION TABLE OF CONTENTS GENERAL INFORMATION............. . . 1 ENGINE REMOVAL .
Page 31 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE MANDATORY SAFETY SHUTDOWN STEP 2 PROCEDURE BEFORE cleaning, adjusting, lubricating, or servicing this unit: 1.
Page 32 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 4 STEP 7 G0905077 G0905083 Remove the four screws (1) and the fuel filter access cover (2).
Page 33 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 9 STEP 12 G0905144 G0905138 Open the radiator drain valve at the bottom of the Remove the wire from the oil pressure sender on the r a d ia t o r.
Page 34 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 15 STEP 18 G0905137 G0905170 Remove the fuel return line (1) and the engine water Remove the battery and starter relay power cables temperature sender wire (2).
Page 35 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 20 STEP 22 G1159MP G0905148 If equipped, place a container under the hoses and Loosen the hose clamps (1) and remove the upper remove the heater hoses from the engine.
Page 36 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 24 STEP 26 G0905154 G1005008 Use a 1/2” ratchet on the tensioner pulley to rotate the tensioner pulley counterclockwise to release the belt tension.
Page 37 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 28 STEP 30 G1005009 G0905159 Remove the six mounting bolts (1) and the fan shroud (2).
Page 38 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 32 STEP 35 G0905141 G0905166 Label and remove the two wires from the alternator.
Page 39 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 38 STEP 40 G0905102 G0705024 Remove the rubber access plug from the front of the Remove the flywheel-to-flexplate bolt.
Page 40 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 43 STEP 45 G0905172 G1005011 Loosen the two bolts (1) and remove the air cleaner assembly (2).
Page 41 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 48 STEP 50 G0905122 G0905181 Remove the upper housing bell bolts (1) and the Move the engine rearward until the flexplate (1) is throttle cable mounting bracket (2).
Page 42 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE ENGINE INSTALLATION STEP 54 STEP 52 G0905183 G1005001 Install a lifting bracket or ring to the engine head as shown.
Page 43 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 56 STEP 58 G0905122 G0905126 Install the throttle cable mounting bracket (1) and the upper housing bell bolts (2).
Page 44 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 59 STEP 61 G0705034 G0905179 G0705035...
Page 45 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 62 STEP 65 G0705070 G0705023 Rotate the flywheel until the bolt hole in the flywheel Install the rubber access plug in the front of the is at approximately 6 o’clock and aligned with the nut...
Page 46 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 68 STEP 71 G1005002 G1005004 Install the band clamp around the exhaust pipe and Install the top mounting bolt (1) and spacer (2).
Page 47 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 74 STEP 76 G0905162 G1005005 Place the fan inside the fan shroud.
Page 48 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 79 STEP 80 G1005008 G0905154 G1433MA...
Page 49 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 81 STEP 82 G0905149 G1005009 G0905150...
Page 50 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 84 STEP 87 G1158MP G0905170 If equipped, install the hose adapter in the water Install the battery and starter relay cables on the pump.
Page 51 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 90 STEP 93 G0905137 G0905138 Install the fuel return line (1) and the engine coolant Reconnect the wire to the oil pressure sender on the temperature sender wire (2).
Page 52 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 96 STEP 97 G0905174 G1005015 G0905172...
Page 53 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 98 STEP 99 G1005013 G0905061 G1005014...
Page 54 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 100 STEP 102 G1005016 G0905082 Install the radiator grill (1) using the four thumb- screws (2).
Page 55 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ENGINE STEP 105 G0805075 Install the battery access cover (1) using the two thumb-screws (2).
Page 56 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
Page 57 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section ELECTRICAL SCHEMATICS, TROUBLESHOOTING TESTING & ADJUSTMENT PROCEDURES RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 58 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information SECTION TABLE OF CONTENTS TROUBLESHOOTING........................... 1 STARTER CIRCUIT TROUBLESHOOTING ....................1 PARK BRAKE CIRCUIT TROUBLESHOOTING ....................
Page 59: Electrical
907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL STARTER CIRCUIT TROUBLESHOOTING The engine does not start. Does the starter engage and turn over the engine? Is there 12 volts of current at...
Page 60 Template Name: OML_1_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL STARTER CIRCUIT TROUBLESHOOTING (Cont’d) Is there 12 volts at the battery terminal of the key switch? Replace the 60 amp in-line With the key switch ON, is there fuse.
Page 61: Park Brake Circuit Troubleshooting
907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL PARK BRAKE CIRCUIT TROUBLESHOOTING The park brake switch is OFF, but the brakes do not release. Is there 12 volts at the park brake solenoid?
Page 62 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL PARK BRAKE CIRCUIT TROUBLESHOOTING (CONT’D) Park brake switch is ON, but the park brake does not apply. Is there 12 volts at the park brake solenoid?
Page 63: Steering Mode Circuit Troubleshooting
Template Name: OML_1_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL STEERING MODE CIRCUIT TROUBLESHOOTING Does the steering mode change when the steering mode switch is moved to different mode positions?
Page 64: Instrument Panel Or Panel Bulb Replacement
View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL INSTRUMENT PANEL OR PANEL BULB REPLACEMENT STEP 1 STEP 3 G0805159 G0805142 Turn the key switch off.
Page 65 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL STEP 6 G0805182 Install the instrument panel (1) using the six screws (2).
Page 66: Electrical Schematics
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL ELECTRICAL SCHEMATICS G0805233 301-8 PRINTED IN U.S.A. 913241...
Page 67 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL ELECTRICAL SCHEMATICS G0805234 301-9 PRINTED IN U.S.A. 913241...
Page 68: Electrical System Tests
Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL ELECTRICAL SYSTEM TESTS NOTE: Use the troubleshooting flow charts for the BATTERY TEST sequence of component testing and the following steps for test locations and procedures.
Page 69: Fuse Power Tests
View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL STEP 2 FUSE POWER TESTS STEP 3 G0805146 Remove the positive (+) battery cable (1) from the battery.
Page 70: Ignition Relay Tests
View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL STEP 4 STEP 6 G0805152 G0805154 Connect the positive (+) test lead to the front (top With the relay removed connect the positive (+) test side) terminal of fuses 2 through 6.
Page 71 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL STEP 8 STEP 10 G0805156 G0805184 Connect the positive (+) test lead to the battery Connect the positive (+) test lead to the star ter terminal of the starter relay.
Page 72: Key Switch And Starter Button Tests
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL KEY SWITCH AND STARTER BUTTON STEP 14 TESTS STEP 12 G0805161 Connect the positive (+) test lead to the battery (red wire) of the key switch.
Page 73 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL STEP 16 STEP 18 G0805163 G0805159 Connect the positive (+) test lead to the white/blue Install the key switch (1) and the starter button (2).
Page 74: Fuel Shut-Off Solenoid Test
View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL FUEL SHUT-OFF SOLENOID TEST STEP 20 G0805165 Install the positive (+) test lead to the fuel shut-off solenoid.
Page 75: Park Brake Circuit Tests
View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL PARK BRAKE CIRCUIT TESTS STEP 24 STEP 22 G0805169 Connect the positive (+) test lead to the bottom terminal of the relay socket.
Page 76 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL STEP 26 STEP 28 G0805181 0805182 Install park brake relay (#2). Connect the positive (+)
Page 77: Steering Mode Circuit Tests
View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL STEP 30 STEP 32 G0805174 G0805182 Conn ect the positive (+) test lead to th e relay Install the instrument panel (1) using the six screws terminal (tan/red wire) of the park brake switch.
Page 78 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL STEP 34 STEP 36 G0805079 G0805083 Set the multimeter to read DC volts. Disconnect 4-...
Page 79 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL STEP 38 STEP 40 G0805135 G0805179 If there is 12 to 13 volts, but the crab-steer mode Connect the positive (+) test lead to the green wire does not function, replace the solenoid valve.
Page 80 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler ELECTRICAL STEP 42 G0805182 Install the instrument panel (1) using the six screws (2).
Page 81: Battery Removal And Installation
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section BATTERY REMOVAL AND INSTALLATION RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 82 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information SECTION TABLE OF CONTENTS MANDATORY SAFETY SHUTDOWN PROCEDURE ......... . . 1 BATTERY REMOVAL .
Page 83: Template Name: Oml_2_Col
View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler BATTERY MANDATORY SAFETY SHUTDOWN PROCEDURE WARNING BEFORE cleaning, lubricating, or servicing this equipment: When working around s torage ba tterie s, 1.
Page 84: Battery Installation
Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler BATTERY STEP 5 WARNING Always remove the negative (-) battery cable first so you do not cause a spark at the battery.
Page 85 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler BATTERY STEP 7 STEP 9 G09050035 G0905001 Install the negative (-) battery cable on the negative (- Install the hold-down bar (1) and secure with the two ) battery post.
Page 86 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
Page 87: Steering Control Valve Removal And Installation
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section STEERING CONTROL VALVE REMOVAL AND INSTALLATION RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 88 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information SECTION TABLE OF CONTENTS MANDATORY SAFETY SHUTDOWN PROCEDURE ......... . . 1 STEERING CONTROL VALVE REMOVAL .
Page 89 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler STEERING CONTROL VALVE MANDATORY SAFETY SHUTDOWN STEERING CONTROL VALVE REMOVAL PROCEDURE STEP 1...
Page 90 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler STEERING CONTROL VALVE STEP 4 STEP 7 G0905041 G0905042 Remove the steering wheel.
Page 91 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler STEERING CONTROL VALVE STEP 9 STEERING CONTROL VALVE INSTALLATION STEP 12 G0905037 Mark the hydraulic hoses and fittings for correct installation.
Page 92 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler STEERING CONTROL VALVE STEP 15 STEP 18 G0905036 G0905014 Install the hydraulic hoses to the fittings on the Install the steering wheel (1) and the steering wheel steering control valve.
Page 93 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler STEERING CONTROL VALVE STEP 21 Star t the engine; apply the park brake. Turn the steering wheel in one direction until the wheels reach their travel limits, and back the other way to their limits.
Page 94 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
Page 95: Transmission Removal And Installation
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section TRANSMISSION REMOVAL AND INSTALLATION RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 96 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information SECTION TABLE OF CONTENTS TRANSMISSION REMOVAL ............. 1 TRANSMISSION REMOVAL .
Page 97 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION TRANSMISSION REMOVAL STEP 3 STEP 1 Raise the telescopic boom enough to allow a hoist to be used for transmission removal and installation.
Page 98 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION STEP 6 STEP 9 G0905079 G0905083 Remove the six bolts (1) and the transmission cover (2).
Page 99 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION STEP 11 STEP 14 G0905086 G0905087 Remove the throttle linkage from the mounting Remove the hydraulic pump.
Page 100 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION STEP 17 STEP 20 G0905090 G0905093 Remove the lower cooling line. Install a plug in the Label and disconnect the two wires from the reverse line and a cap on the fitting.
Page 101 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION STEP 23 STEP 26 G0905125 G0905045 Position the wire harness on the left frame rail so it...
Page 102 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION STEP 29 STEP 31 G0605126 G0905101 Remove the two bolts (1) and the inspection plate (2) Rotate the flywheel until one of the plate flex bolts is from the bottom of the housing bell.
Page 103 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION STEP 34 STEP 37 Remove the exhaust pipe from the machine. STEP 38...
Page 104 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION STEP 40 STEP 43 G0905120 G1005019 Loosen the two lock nuts from the transmission mount bolts.
Page 105 Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION STEP 45 G0705058 Pull the transmission forward to disengage it from the engine, and lift it out of the machine.
Page 106 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION TRANSMISSION INSTALLATION STEP 48 STEP 46 G1005022 G0705058 Lower the transmission into place until the plate flex on the torque converter clears the housing bell.
Page 107 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION STEP 50 STEP 53 Torque the housing bell bolts to 40 to 45 lb.-ft. (54 to 61 Nm).
Page 108 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION STEP 56 STEP 57 G0905128 G0705070 Remove the lifting chains, hoist and lower and...
Page 109 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION STEP 60 STEP 63 G0905102 G0905045 Install the rubber access plug in the front of the Install the four bolts secure the front shaft drive to the housing bell.
Page 110 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION STEP 66 STEP 69 G0905123 G0905089 Position the exhaust pipe and install the band clamp Remove the cap and plug and install the upper securing it to the turbocharger.
Page 111 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION STEP 72 STEP 75 G0905094 G0905091 Po s it i o n t h e t r a n s m i s s i o n w i r e h a r n e s s a n d Reconnect the transmission temperature sender reconnect the wire to the fuel gauge sender.
Page 112 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION STEP 78 STEP 81 G0905114 G0905105 Align the pump input shaft (1) with the gear drive (2) Connect the flow divider IN port hydraulic hose to the in th e t ra n s m is s io n .
Page 113 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION STEP 83 STEP 85 G1005016 G0905082 Install the radiator grill (1) using the four thumb- screws (2).
Page 114 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION STEP 87 STEP 88 G1005015 G1005014 G0905079 G1005013 Install the right side mounting bolts.
Page 115 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TRANSMISSION STEP 90 STEP 94 G0905002 G0805075 Connect the negative (-) battery cable (1) to the Install the battery access cover (1) using the two negative (-) post (2) on the battery.
Page 116 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
Page 117: Rear Axle Removal And Installation
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section REAR AXLE REMOVAL AND INSTALLATION RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 118 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information GENERAL TABLE OF CONTENTS GENERAL INFORMATION............. . . 1 REAR AXLE REMOVAL .
Page 119 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler REAR AXLE GENERAL INFORMATION MANDATORY SAFETY SHUTDOWN PROCEDURE If steering cylinder, brakes or differential repairs are...
Page 120 Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler REAR AXLE Disconnect the driveshaft from the rear axle by STEP 6 removing the four bolts and lock washers. STEP 3...
Page 121 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler REAR AXLE STEP 9 STEP 11 G0905046 G0905060 Loosen the two axle mounting bolts located in back Place two 10-ton hydraulic bottle jacks under the of the axle.
Page 122 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler REAR AXLE STEP 15 STEP 18 G0905136 G0905074 Remove the bottle jacks. Use the wheels to roll the Remove both wheels from the axle.
Page 123 Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler REAR AXLE STEP 21 STEP 24 Remove the support stands from under the axle and Adjust th e jackstands to allow the frame to be lower the axle to the floor.
Page 124 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler REAR AXLE STEP 29 STEP 30 G0905049 G0905044 G0905047...
Page 125 Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler REAR AXLE STEP 32 Start the engine; apply the park brake. Move the steer mode switch to the 4-wheel steering position.
Page 126 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
Page 127: Front Axle Removal And Installation
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section FRONT AXLE REMOVAL AND INSTALLATION RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 128 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information SECTION TABLE OF CONTENTS GENERAL INFORMATION............. . . 1 FRONT AXLE REMOVAL .
Page 129 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler FRONT AXLE GENERAL INFORMATION MANDATORY SAFETY SHUTDOWN PROCEDURE If steering cylinder, brakes or differential repairs are...
Page 130 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler FRONT AXLE STEP 2 STEP 5 G0805206 G0805044 Place wood blocks between the rear axle and the...
Page 131 Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler FRONT AXLE STEP 8 STEP 12 Install caps and plugs on all hoses and hydraulic fittings to preve nt contaminating th e hydraulic system.
Page 132 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler FRONT AXLE STEP 15 STEP 19 G0905069 G0905072 Loosen the two axle mounting bolts located in back Using a 5-ton floor jack, placed under the center of of the axle.
Page 133 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler FRONT AXLE STEP 23 FRONT AXLE INSTALLATION STEP 26 G0905075 Re move the two a xle mo unting nuts and b olts located in front of the axle.
Page 134 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler LIFT CYLINDER STEP 30 STEP 33 Tighten the wheel nuts to a torque of 450 ft.-lbs. (610 Nm).
Page 135 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler FRONT AXLE STEP 37 STEP 39 G0905068 G0905044 Install the two hydraulic hoses on the fittings of the Install the driveshaft to the front axle using the four steering cylinder.
Page 136 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler LIFT CYLINDER STEP 42 STEP 43 G0805206 G0905078 Star t the engine, apply the park brake. Move the steer mode switch to the 4-wheel steering position.
Page 137 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section HYDRAULIC SCHEMATICS, TROUBLESHOOTING TESTING & ADJUSTMENT PROCEDURES RS5/6-34 Telescopic Handler 913241/BP0508 PRINTED IN U.S.A.
Page 138 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
Page 139: Hydraulic System
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information SECTION TABLE OF CONTENTS HYDRAULIC SCHEMATICS, TROUBLESHOOTING, TESTING & ADJUSTMENT PROCEDURES ....2 INTRODUCTION ...............................
Page 140: Introduction
HYDRAULICS HYDRAULIC SCHEMATICS, TROUBLESHOOTING, TESTING & ADJUSTMENT PROCEDURES INTRODUCTION GENERAL TEST PROCEDURES This section of the GEHL RS5/6-34 Telescopic Handler Service Manual covers the hydraulic WARNING schematics, troubleshooting, testing and adjustment procedures. NEVER use your hands to search for hydraulic A single section gear pump attached to the rear of fluid leaks.
Page 141 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS RELIEVE HYDRAULIC OIL PRESSURE: 1. Engage the park brake. WARNING 2.
Page 142: Hydraulic Specifications
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS HYDRAULIC SPECIFICATIONS Pump Output ......................29 GPM (110 L/min) at 2500 RPM Pump Flow Divider Priority Flow.....................
Page 143: Control And Park Brake Pilot Pressure Troubleshooting
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS CONTROL AND PARK BRAKE PILOT PRESSURE TROUBLESHOOTING Test the pressure at the solenoid inputs of the main control valve.
Page 144: Boom Lift Troubleshooting
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS BOOM LIFT TROUBLESHOOTING NOTE: If the boom will lift but will not lower or lowers slowly, repair or replace the counter balance valves on the lift cylinders.
Page 145: Boom Extend Cylinder Troubleshooting
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS BOOM EXTEND CYLINDER TROUBLESHOOTING NOTE: If the extend cylinder will extend but will not retract or retracts slowly, repair or replace the counter balance valve on the cylinder.
Page 146: Attachment Tilt Cylinder Troubleshooting
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS ATTACHMENT TILT CYLINDER TROUBLESHOOTING NOTE: If the tilt cylinder will roll back but not lower or lowers slowly, repair or replace the counter balance valve on the cylinder.
Page 147: Frame Leveling Troubleshooting
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS FRAME LEVELING TROUBLESHOOTING Test the pressure at the JP test port on flow divider. Does the pressure gauge read 350 psi (24 bar)? Test the pressure at the MP test port of the flow divider.
Page 148: Steering Circuit Troubleshooting
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS STEERING CIRCUIT TROUBLESHOOTING Test the pressure at the SP test port on the flow divider. Extend the frame leveling cylinder to the end of its stroke and hold.
Page 149: Hydraulic Schematics
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS HYDRAULIC SCHEMATICS G0805235 601-11 PRINTED IN U.S.A. 913241/BP0508...
Page 150 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS HYDRAULIC SCHEMATICS G0805236 601-12 PRINTED IN U.S.A. 913241/BP0508...
Page 151: Hydraulic Schematics With Pwp
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS HYDRAULIC SCHEMATIC WITH PWP G0805237 601-13 PRINTED IN U.S.A.
Page 152 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_1_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS HYDRAULIC SCHEMATIC WITH PWP (CONT’D) G0805238 601-14 PRINTED IN U.S.A.
Page 153: Pump Pressure Test
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS HYDRAULIC SYSTEM TESTING PUMP PRESSURE TEST If the pressure is 3000 psi (207 bar) continue with the next step.
Page 154: Flow Divider Pressure Test
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS FLOW DIVIDER PRESSURE TEST STEP 9 STEP 6 G0805193 Shut the engine off.
Page 155: Lift Cylinder Test
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS LIFT CYLINDER TEST STEP 14 STEP 12 G0805088 G0805085...
Page 156 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS STEP 15 STEP 17 G0805077 G0805090 Start the engine and remove the support stand.
Page 157 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS STEP 19 STEP 21 G0805085 G0805016 Start the engine and lower the boom until the lift Open the load control valve of the flowmeter.
Page 158 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS STEP 23 STEP 25 G0805016 G0805077 Hold the joystick in the LOWER position and slowly Start the engine and run at 1000 RPM.
Page 159: Tilt Cylinder Quick Test
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS TILT CYLINDER QUICK TEST STEP 29 STEP 27 G0805086 Tilt the attachment mount up until the tilt cylinder...
Page 160 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS STEP 31 STEP 33 G0805104 G0805077 Start the engine and run at 1000 RPM.
Page 161 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS STEP 38 STEP 36 G0805077 G0805097 Shut off the engine.
Page 162 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS STEP 41 TILT CYLINDER COUNTER BALANCE VALVE QUICK TEST STEP 39 G0805195...
Page 163 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS STEP 43 STEP 45 G0805108 G0805106 Start the engine and run at 1000 RPM.
Page 164: Extension Cylinder Quick Test
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS EXTENSION CYLINDER QUICK TEST STEP 49 STEP 47 G0805077 Lower the boom until the lift cylinders are at the end...
Page 165: Extension Cylinder Direct Test
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS EXTENSION CYLINDER DIRECT TEST STEP 51 STEP 50 G0805077 Start the engine and run at 1000 RPM.
Page 166 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS EXTENSION CYLINDER COUNTER STEP 55 BALANCE VALVE QUICK TEST STEP 53 G0805077...
Page 167 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS EXTENSION CYLINDER COUNTER STEP 58 BALANCE VALVE DIRECT TEST AND ADJUSTMENT STEP 56...
Page 168: Frame Leveling Cylinder Quick Test
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS FRAME LEVELING CYLINDER QUICK STEP 60 TEST WARNING All trapped hydraulic pressure must be relieved...
Page 169: Frame Leveling Cylinder Direct Test
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS FRAME LEVELING CYLINDER DIRECT STEP 64 TEST STEP 62 G0805122...
Page 170 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS STEP 66 STEP 67 G0805122 G0805193 Shut off the engine.
Page 171 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS STEP 69 STEP 72 G0805117 G0805121 Hold the joystick in the TILT RIGHT or TILT LEFT Remove the supply hose (1) from the tilt right (rod)
Page 172 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS STEP 74 STEP 76 G0805120 G0805120 Shut off the engine.
Page 173 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS STEP 78 G0805126 Repeat Steps 73, 74 and 75, except read the pressure gauge as the frame is in the TILT LEFT mode and adjust the tilt left counterbalance valve (1).
Page 174: Main Control Valve Pressure Relief Test And Adjustment
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS MAIN CONTROL VALVE PRESSURE RELIEF TEST AND ADJUSTMENT MAIN RELIEF VALVE QUICK TEST AND STEP 82 ADJUSTMENT...
Page 175 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS STEP 83 STEP 84 If the pump, relief valve or any cylinders are repaired or replaced, repeat Steps 81, 82 and 83 to set the main control valve relief pressure at 3000 psi (207 bar).
Page 176: Joystick Control And Park Brake Pressure Test
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS JOYSTICK CONTROL AND PARK BRAKE STEP 88 PRESSURE TEST STEP 86...
Page 177 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS STEP 91 STEP 93 G0805198 G0805134 Start the engine and run at 1000 RPM.
Page 178 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS STEP 94 STEP 96 G0805133 G0805078 Shut off the engine.
Page 179: Steering Circuit Pressure Quick Test
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS STEERING CIRCUIT PRESSURE QUICK STEP 100 TEST STEP 98 G0805077...
Page 180 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 0-00000 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5/6-34 Telescopic Handler HYDRAULICS STEP 102 STEP 103 G0805135 G0805015 OPEN the load control valve (1) of the flowmeter.
Page 181: Hydraulic Pump Removal And Installation
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section HYDRAULIC PUMP REMOVAL AND INSTALLATION RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 182 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information SECTION TABLE OF CONTENTS MANDATORY SAFETY SHUTDOWN PROCEDURE ......... . . 1 HYDRAULIC PUMP REMOVAL .
Page 183 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler HYDRAULIC PUMP MANDATORY SAFETY SHUTDOWN HYDRAULIC PUMP REMOVAL PROCEDURE STEP 1 BEFORE cleaning, lubricating, or servicing this equipment: 1.
Page 184 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler HYDRAULIC PUMP STEP 4 STEP 7 G0905104 G0905110 Disconnect the hydraulic fluid supply line from the hydraulic pump.
Page 185 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler HYDRAULIC PUMP HYDRAULIC PUMP INSTALLATION STEP 11 STEP 9 G0905115 Install the two pump mounting bolts. Tighten the bolts to a torque of 80 to 90 lb.-ft.
Page 186 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler HYDRAULIC PUMP STEP 14 STEP 17 G0905105 G0905077 Install the fuel filter access cover (1) using the four Remove the plug and cap and connect the supply screws (2).
Page 187: Frame Leveling Cylinder Removal And Installation
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section FRAME LEVELING CYLINDER REMOVAL AND INSTALLATION RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 188 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information SECTION TABLE OF CONTENTS MANDATORY SAFETY SHUTDOWN PROCEDURE ......... . . 1 RELIEVING HYDRAULIC PRESSURE FOR THE FRAME LEVELING CYLINDER .
Page 189 Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler FRAME LEVELING CYLINDER MANDATORY SAFETY SHUTDOWN RELIEVING HYDRAULIC PRESSURE PROCEDURE FOR THE FRAME LEVELING CYLINDER BEFORE cleaning, lubricating, or servicing this equipment: 1.
Page 190 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler FRAME LEVELING CYLINDER 4. Locate the level right section on the left-hand STEP 2 side of the main control valve and remove the rubber boot.
Page 191 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler FRAME LEVELING CYLINDER RS5-34 Telescopic Handler FRAME LEVELING CYLINDER STEP 5 STEP 8 G0805210 G0805212...
Page 192 Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler FRAME LEVELING CYLINDER STEP 11 STEP 14 G0805213 G0805207 Install the retainer bolt (1) and nut (2) in the upper Install and tighten the retainer pin (1) and bolt (2) in pivot pin.
Page 193 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler FRAME LEVELING CYLINDER STEP 17 Use a grease gun with the specified grease to lubricate the upper and lower pin grease fittings. STEP 18 With the park brake on, engine running and the boom raised approximately 2 feet (0.6 m), tilt the frame fully...
Page 194 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
Page 195: Tilt Cylinder Removal And Installation
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section TILT CYLINDER REMOVAL AND INSTALLATION RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 196 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information SECTION TABLE OF CONTENTS MANDATORY SAFETY SHUTDOWN PROCEDURE ......... . . 1 RELIEVING HYDRAULIC PRESSURE FOR THE TILT CYLINDER .
Page 197 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TILT CYLINDER MANDATORY SAFETY SHUTDOWN RELIEVING HYDRAULIC PRESSURE PROCEDURE FOR THE TILT CYLINDER...
Page 198 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TILT CYLINDER STEP 2 G0805102 G0805215 5. Locate the attachment tilt-up section on the right- Remove the lower pivot pin.
Page 199 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TILT CYLINDER STEP 5 STEP 7 G0805222 G0805219 Use a hoist and lifting strap, position the lifting strap Remove the upper pivot pin from the tilt cylinder.
Page 200 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TILT CYLINDER TILT CYLINDER INSTALLATION STEP 11 STEP 9 G0805217 Install the retainer bolt (1) and nut (2) in the upper pivot pin and tighten.
Page 201 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler TILT CYLINDER STEP 16 STEP 19 G0805215 G0805077 Align the pivot pin retainer bolt hole with the holes in With the park brake on and the engine running, fully the cylinder mount.
Page 202 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
Page 203: Hydraulic Cylinder Repair
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section HYDRAULIC CYLINDER REPAIR RS5-34 Telescopic Handler PRINTED IN U.S.A. 913241...
Page 204 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information SECTION TABLE OF CONTENTS GENERAL INFORMATION............. . . 1 MANDATORY SAFETY SHUTDOWN PROCEDURE .
Page 205 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS Series Handler CYLINDER REPAIR GENERAL INFORMATION Except for some configuration differences, hydraulic WARNING c y l i n d e r d i s a s s e m b l y, r e p a i r a n d a s s e m b l y procedures will be basically the same for the tilt...
Page 206 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler CYLINDER REPAIR STEP 2 STEP 5 G1532MP G1535MP Put the base end of the cylinder in a vise. With a Remove the rod assembly from the cylinder.
Page 207 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler CYLINDER REPAIR STEP 8 STEP 11 G1539MP G1542MP Remove and discard the outer seal (1) from the Remove the piston from the cylinder rod.
Page 208 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler CYLINDER REPAIR STEP 14 STEP 17 G1544MP G1547MP Remove the head gland from the cylinder rod.
Page 209 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler CYLINDER REPAIR CYLINDER ASSEMBLY STEP 23 STEP 20 Clean the cylinder rod threads, rod nut and all cylinder parts in solvent and dry with compressed air.
Page 210 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler CYLINDER REPAIR STEP 26 STEP 29 CHAMFER G1545MP G1543MP Install a new wiper ring in the head gland.
Page 211 Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler CYLINDER REPAIR STEP 32 STEP 35 Remove the rod from the vise. Clamp the base end of the barrel in a vise or other holding fixture.
Page 212 Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler CYLINDER REPAIR STEP 38 G1533MP Install a new nylon locking insert inside the set screw hole. Install the set screw in the gland nut. Torque the set screw to 5 to 7 ft.-lbs.
Page 213: Slave Cylinder Removal And Installation
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section SLAVE CYLINDER REMOVAL AND INSTALLATION RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 214 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information SECTION TABLE OF CONTENTS MANDATORY SAFETY SHUTDOWN PROCEDURE ......... . . 1 RELIEVING HYDRAULIC PRESSURE FOR THE SLAVE CYLINDER .
Page 215 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler SLAVE CYLINDER MANDATORY SAFETY SHUTDOWN RELIEVING HYDRAULIC PRESSURE PROCEDURE FOR THE SLAVE CYLINDER...
Page 216 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler SLAVE CYLINDER STEP 3 G0805102 G0905006 5. Locate the attachment tilt-down section on the...
Page 217 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler SLAVE CYLINDER STEP 6 SLAVE CYLINDER INSTALLATION STEP 9 G0905008 Loosen and remove the retainer bolt (1) and nut (2) from the upper pivot pin.
Page 218 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler SLAVE CYLINDER STEP 10 STEP 12 G0905012 G0905007 Install the retainer bolt (1) and nut (2) in the upper Using a pry bar, extend the slave cylinder rod enough pivot pin.
Page 219 Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler SLAVE CYLINDER STEP 15 G0905005 Reconnect the hydraulic hoses to the slave cylinder. Lubricate the upper and lower pivot pin grease fittings with the specified grease.
Page 220 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
Page 221: Lift Cylinder Removal And Installation
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section LIFT CYLINDER REMOVAL AND INSTALLATION RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 222 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information SECTION TABLE OF CONTENTS MANDATORY SAFETY SHUTDOWN PROCEDURE ......... . . 1 RELIEVING HYDRAULIC PRESSURE FOR THE LIFT CYLINDER .
Page 223 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler LIFT CYLINDER MANDATORY SAFETY SHUTDOWN RELIEVING HYDRAULIC PRESSURE PROCEDURE FOR THE LIFT CYLINDER...
Page 224 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler LIFT CYLINDER STEP 3 G0805102 G0805224 5. Locate the attachment Boom Lower section...
Page 225 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler LIFT CYLINDER STEP 6 LIFT CYLINDER INSTALLATION STEP 9 G0805227 Loosen and remove the retainer bolt (1) and nut (2) from the upper pivot pin.
Page 226 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler LIFT CYLINDER STEP 11 STEP 13 G0805227 G0805224 Install and tighten the retainer bolt (1) and nut (2) in Install and tighten the retainer bolt (1) and nut (2) in the upper pivot pin.
Page 227 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler LIFT CYLINDER STEP 17 Start the engine. Move the machine to an open area and park on a level surface. Apply the park brake.
Page 228 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
Page 229: Boom Extend Cylinder Removal And Installation
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section BOOM EXTEND CYLINDER REMOVAL AND INSTALLATION RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 230 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information SECTION TABLE OF CONTENTS MANDATORY SAFETY SHUTDOWN PROCEDURE ......... . . 1 RELIEVING HYDRAULIC PRESSURE FOR THE EXTEND CYLINDER .
Page 231 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler BOOM EXTEND CYLINDER MANDATORY SAFETY SHUTDOWN RELIEVING HYDRAULIC PRESSURE PROCEDURE FOR THE EXTEND CYLINDER...
Page 232 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler BOOM EXTEND CYLINDER STEP 3 G0805102 G0905019 5. Locate the attachment boom “Retract” section on...
Page 233 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler BOOM EXTEND CYLINDER STEP 6 STEP 8 G0905023 G0905025 Place a protective cover on the engine hood and...
Page 234 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler BOOM EXTEND CYLINDER EXTEND CYLINDER INSTALLATION STEP 12 STEP 10 G0905032 Position a hoist and lifting strap around the base of the extend cylinder.
Page 235 Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler BOOM EXTEND CYLINDER STEP 14 STEP 18 Use a grease gun with the specified grease to lubricate the forward and aft pin grease fittings.
Page 236 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
Page 237: Boom Assembly Removal And Installation
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section BOOM ASSEMBLY REMOVAL AND INSTALLATION RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 238 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information SECTION TABLE OF CONTENTS GENERAL INFORMATION............. . . 1 BOOM ASSEMBLY REMOVAL.
Page 239 ONLY when you have taken these precautions can you be sure it is safe to proceed. Failure to Gehl Company recommends using two rolling gantry follow the above procedure could lead to death or type hoists, each with a minimum capacity of 3000 serious personal injury.
Page 240 Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler BOOM ASSEMBLY RELIEVING HYDRAULIC PRESSURE FOR THE TILT CYLINDER 1. Remove any attachments from the boom. 2. Fully retract and lower the telescoping boom on a support stand.
Page 241 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler BOOM ASSEMBLY Bolt two OEM 4129, 4000 lb. Lifting Brackets (3) (or equivalent) to the top rear of the outer boom section. STEP 3 G0805102 8.
Page 242 Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler BOOM ASSEMBLY STEP 4 STEP 6 Install caps and plugs tightly on all hydraulic hoses and fittings to prevent contaminating the hydraulic system.
Page 243 Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler BOOM ASSEMBLY STEP 9 STEP 11 Lift the rear of the boom assembly high enough to clear the bearings and upright standard. If necessary, lift and adjust the front of the boom so that the boom is level.
Page 244 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler BOOM ASSEMBLY BOOM ASSEMBLY INSTALLATION STEP 15 STEP 12 G1005027 Remove the hoist and lifting chain from the rear of the boom.
Page 245 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler BOOM ASSEMBLY STEP 17 STEP 20 G1005029 G0805199 Remove the two OEM 4129 lifting brackets from the Install the boom rear cover (1) using the four bolts boom.
Page 246 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
Page 247: Single And Double Leaf Chain Adjustment
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section SINGLE AND DOUBLE LEAF CHAIN ADJUSTMENT RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 248 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information SECTION TABLE OF CONTENTS GENERAL INFORMATION............. . . 1 BOOM ASSEMBLY REMOVAL.
Page 249 Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler LEAF CHAIN ADJUSTMENT GENERAL INFORMATION STEP 4 It is necessary to retorque the front double chain assembly after fifty (50) hours of operation. Failure to do so may allow the single chain to become slack, which can result in the chain jumping off the sheave.
Page 250 Template Name: OML_2_col 907871E Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler LEAF CHAIN ADJUSTMENT LEAF CHAIN MAINTENANCE STEP 10 The maintenance procedure listed below will apply to all three chain assemblies, the front double-chain...
Page 251: Inner Boom Section Removal And Installation
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section INNER BOOM SECTION REMOVAL AND INSTALLATION RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 252 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information GENERAL TABLE OF CONTENTS MANDATORY SAFETY SHUTDOWN PROCEDURE ....................1 RELIEVING HYDRAULIC PRESSURE FOR THE TILT CYLINDER .................1 RELIEVING HYDRAULIC PRESSURE FOR THE BOOM EXTEND CYLINDER .............
Page 253 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler INNER BOOM MANDATORY SAFETY SHUTDOWN RELIEVING HYDRAULIC PRESSURE PROCEDURE FROM THE TILT CYLINDER 1.
Page 254 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler INNER BOOM G0805102 G0805102 6. Locate the attachment Tilt-Down section (rear 8. Locate the attachment Boom-Retract section...
Page 255 Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler INNER BOOM STEP 3 STEP 6 Push the inner boom into the intermediate boom 2 to 3 inches (50 - 76 mm) to relieve tension on the single chain.
Page 256 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler INNER BOOM STEP 8 STEP 9 G1005089 G0805216 G1005089...
Page 257 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler INNER BOOM STEP 11 STEP 13 G1005045 G1005070 Loosen and remove the nuts and bolts securing the hose tray to the inner boom bracket, and slide the hose tray back.
Page 258 Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler INNER BOOM STEP 15 STEP 18 Using the hoist and lifting strap, apply upward pressure on the inner boom.
Page 259 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler INNER BOOM INNER BOOM INSTALLATION STEP 26 STEP 22 G1005074 R e i n s t a l l t h e t w o b o t t o m s l i d e p a d s o n t h e intermediate boom, using the lock plates (1) and ™...
Page 260 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler INNER BOOM STEP 29 STEP 32 G1005072 G1005079 Install the front chain sheave (1) and sheave pin (2).
Page 261 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler INNER BOOM STEP 35 STEP 37 Remove the caps and plugs from the hydraulic fittings.
Page 262 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler INNER BOOM STEP 38 STEP 40 G1005040 G1005039 Reinstall one of the nuts on the single chain clevis so Reinstall the two bolts and washers to secure the th at a bout 2 in ches (50.8 mm) of the clevis is...
Page 263 Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information RS5-34 Telescopic Handler INNER BOOM STEP 42 G0905025 Position the extend cylinder and install the pivot pin in the rod end of the cylinder. See Section 608 of this manual for correct procedures.
Page 264 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
Page 265: Telescoping Boom Double Chain And Roller Bearing Replacement
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section TELESCOPING BOOM DOUBLE CHAIN AND ROLLER BEARING REPLACEMENT RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 266 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information SECTION TABLE OF CONTENTS DOUBLE CHAIN ROLLER BEARING REMOVAL ..........1 MANDATORY SAFETY SHUTDOWN PROCEDURE .
Page 267 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Teleschopic Handler DOUBLE CHAIN REPLACEMENT DOUBLE CHAIN ROLLER STEP 3 BEARING REMOVAL STEP 1 With the engine running, retract the telescoping boom and level it according to the boom angle indicator, which should read “0”.
Page 268 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler DOUBLE CHAIN REPLACEMENT STEP 7 STEP 11 G1616MP G1616MP Remove the clevis pin from the chain.
Page 269 Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler DOUBLE CHAIN REPLACEMENT STEP 14 STEP 18 Reinstall the inner boom section into the intermediate boom section. See Section 703 in this manual for correct procedure.
Page 270 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler DOUBLE CHAIN REPLACEMENT DOUBLE CHAIN ROLLER STEP 24 BEARING INSTALLATION STEP 22 G1648MP Remove the sheave pin.
Page 271 Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler DOUBLE CHAIN REPLACEMENT STEP 27 STEP 30 Torque the double chains. See Section 702 of this manual for correct procedure.
Page 272 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
Page 273: Telescoping Boom Single Chain And Roller Bearing Replacement
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section TELESCOPING BOOM SINGLE CHAIN AND ROLLER BEARING REPLACEMENT RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 274 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information GENERAL TABLE OF CONTENTS MANDATORY SAFETY SHUTDOWN PROCEDURE ....................1 REMOVAL .................................
Page 275 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler SINGLE CHAIN REPLACEMENT REMOVAL STEP 4 STEP 1 With the engine running, retract the telescoping boom and level it according to the boom angle indicator, which should read “0”.
Page 276 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler SINGLE CHAIN REPLACEMENT STEP 7 STEP 10 G1005057 G1618MP Pull the clevis block forward slightly and tie a long...
Page 277 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler SINGLE CHAIN REPLACEMENT INSTALLATION STEP 15 STEP 12 G1005040 Position the single chain over the bearing and insert...
Page 278 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler SINGLE CHAIN REPLACEMENT STEP 17 STEP 21 G1005039 G1657MP Install the clevis block (1) to the outer boom using the Install the lock nut on each clevis.
Page 279 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler SINGLE CHAIN REPLACEMENT SINGLE CHAIN ROLLER BEARING STEP 30 REPLACEMENT STEP 26 Remove the inner boom section. See Section 703 of this manual for correct procedure.
Page 280 Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler SINGLE CHAIN REPLACEMENT STEP 32 G1659MP Install the retainer bolt and nut through the pin and tighten. Reposition the single chain over the sheave pulley.
Page 281: Intermediate Boom Section Removal And Installation
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Section INTERMEDIATE BOOM SECTION REMOVAL AND INSTALLATION RS5-34 Telescopic Handler 913241 PRINTED IN U.S.A.
Page 282 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col Rac 0-00000 Alt= to hide template information Template Date: 1997_02_12 Alt+ to display template information GENERAL TABLE OF CONTENTS MANDATORY SAFETY SHUTDOWN PROCEDURE ....................1 GENERAL INFORMATION............................
Page 283 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler INTERMEDIATE BOOM MANDATORY SAFETY SHUTDOWN INTERMEDIATE BOOM REMOVAL PROCEDURE STEP 1 BEFORE cleaning, adjusting, lubricating, or servicing this unit: 1.
Page 284 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler INTERMEDIATE BOOM STEP 3 STEP 5 G1005050 G1005051 Remove the two top slide pads and shims from the Remove the two side slide pads and shims from the rear of the intermediate boom.
Page 285 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler INTERMEDIATE BOOM STEP 8 STEP 10 G1005075 G1005068 Loosen and remove the two bolts and washers...
Page 286 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler INTERMEDIATE BOOM STEP 13 STEP 15 G1005060 G1005054 Position the hoist and lifting strap on the mark made earlier.
Page 287 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler INTERMEDIATE BOOM INTERMEDIATE BOOM INSTALLATION STEP 21 STEP 17 G1005060 G1632MP...
Page 288 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler INTERMEDIATE BOOM STEP 23 STEP 24 G1005052 G1005053 G1005068...
Page 289 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler INTERMEDIATE BOOM STEP 26 STEP 28 G1005063 G1005078 Reinstall the right side slide pad and shims to the front of the outer boom using the two bolts.
Page 290 View thousands of Crane Specifications on FreeCraneSpecs.com Template Name: OML_2_col 907871 Alt= to hide template information Template Date: 1994_04_22 Alt+ to display template information RS5-34 Telescopic Handler INTERMEDIATE BOOM STEP 29 STEP 31 G1005048 G1005084 Reinstall the two top slide pads and shims (1) to the...
Page 291 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
Page 292 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com GEHL Company 143 Water Street, P.O. Box 179, West Bend, WI 53095-0179 U.S.A. www.gehl.com © 913241/AP1105 2005 Gehl Company PRINTED IN U.S.A. All Rights Reserved.

This manual is also suitable for:

Rs6-34

Gehl RS5-34 Service Manual

Table of Contents

General

Engine

Section 1

Section 2

Steering

Power Train

Section 3

Hydraulic System

Telescoping Boom

Quick Links

Chapters

Troubleshooting

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Gehl RS5-34

Summary of Contents for Gehl RS5-34

This manual is also suitable for:

Table of Contents