Launch TWC-581 Installation And Parts Manual

Launch TWC-581 Installation And Parts Manual

Swing arm tire changer

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TWC-581
Swing Arm
Tire Changer
Installation and Parts Manual
Launch Tech USA, INC.
2460 Peck Road
Whittier, CA 90601 USA
1-877-LAUNCH 9
562/463-1380
562/463-1590 (FAX)
www.launchtechusa.com
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Summary of Contents for Launch TWC-581

  • Page 1: Table Of Contents

    TWC-581 Swing Arm Tire Changer Installation and Parts Manual Launch Tech USA, INC. 2460 Peck Road Whittier, CA 90601 USA 1-877-LAUNCH 9 562/463-1380 562/463-1590 (FAX) www.launchtechusa.com...
  • Page 2: Table Of Contents

    Air Pressure Regulator, Gauge and Lubricator Assembly………………… 10 Mount / demount Head……………………………………………..………..11 Direction of the switch’s installation……………………………………. 14 Parts List ....................... 15 Note: The wearing parts are indicated by *........15 Note:......................23 TWC-581 Circuit Diagram……………………………… 31 TWC-581 Pneumatic Diagram……………………….
  • Page 3: Safety Precautions

    Do expose the TWC-581 to high temperature or moisture, or position near a heating system, water tap, air-humidifier or furnace. Do not install TWC-581 near a window with direct sunlight. Protect the unit with a curtain or shade if necessary. Go through the accessory list carefully before installation. Should there be any questions please contact your...
  • Page 4: Main Structure

    LAUNCH Tire Changer TWC-581 Main Structure Fig.01-1 The main structure is shown in Fig. 01-1. Return spring Hexagonal bar locking Hexagonal bar Mount/demount head handle Clamp Jaw Turntable Press block Clamp cylinder control pedal Bead breaker Turntable control pedal Stop Screw Knob...
  • Page 5: Tools

    Tools To ensure the smooth installation and adjustment, please prepare the following tools: Two adjustable wrenches, one set of metric box wrenches, one pair of pliers, one screwdriver, and one digital multi-meter (for voltage measurement). Installation Unpacking Unpack according to the instructions on the package.
  • Page 6: Installation Of Supplementary Arm Assembly

    LAUNCH Tire Changer TWC-581 Installation of Supplementary arm assembly Remove the left assist arm assembly from its skid, remove the bolt and washer located on the top of the pivot shaft (Fig.04), mount them as shown in Fig.05. Fig.06 Remove the lock levers, brush a lubricant on the parts threads, and then assemble them as in Fig.07.
  • Page 7: Air Connections

    LAUNCH Tire Changer TWC-581 Installation of Air Tank Fig.09 Fix the air tank on the cabinet with two sets of Install the lifting roller assemblies as is shown in bolts, nuts, spring washers and flat washer (Fig. Fig.09. 12). Connect the rubber hose with the joint on the air...
  • Page 8: Transport

    LAUNCH Tire Changer TWC-581 For the safety and proper operation, keep the Installation of Tool box machine at least 0.75M (29”) away from any wall. Install the tool box on one side of the cabinet Power and Air Connections according to figure 14.
  • Page 9: Clamping System Of The Jaws

    LAUNCH Tire Changer TWC-581 Clamping System of the Jaws The position of the jaw on the turntable is controlled by the movement of the piston rod, in the air cylinders which in turn is controlled by pedal H. There are three levels for pedal H.
  • Page 10: Bead Breaker

    LAUNCH Tire Changer TWC-581 Bead Breaker The bead breaker is on the right side of the cabinet. As the procedure requires, depress pedal I to work the cylinder, the piston will move the bead breaker towards the direction of the cabinet. The breaking force should be around 14075N (5,620lbs.).Release pedal I,...
  • Page 11: Mount / Demount Head

    LAUNCH Tire Changer TWC-581 Loosen all screws securing the mount / demount head. Lower the mount / demount head onto the rim and lock. Finger-tighten screws A3-A4(Fig.27 and Fig.28 in order to turn the mount / demount head and obtain the correct position.
  • Page 12 LAUNCH Tire Changer TWC-581 Fig.24 Fig.25 Fig.26 Fig.27 Fig.28...
  • Page 13 LAUNCH Tire Changer TWC-581 Fig.29 Fig.30...
  • Page 14: Direction Of The Switch's Installation

    LAUNCH Tire Changer TWC-581 Directional Switch’s Installation (Service Only) C onnecting the wire harness to the switch (fig31) ¤ Observe the identification tags on wires and match then to the poles on the switch such as U2 to U2 ¥...
  • Page 15: Parts List

    This list is only for the reference of the maintenance personnel. The manufacturer will not be held responsible for any use other than the designed purpose. In case any damage occurs, please contact your dealer or LAUNCH with the corresponding codes in the list. Note: The wearing parts are indicated by *.
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  • Page 23: Note

    LAUNCH Tire Changer TWC-581 Note: The wearing parts are indicated by *. Erp's code Description 104130054 Pedal mat 103010326 Hexagon socket screw M6×12 3 X201012031 Side plate 201012462 Cabinet 104010003 Cable clip 105010449 Cable 104010268 Lube box cover 104010269 Lube box...
  • Page 24 LAUNCH Tire Changer TWC-581 103020148 Hexagon bolt M12×35 103040044 Spring washer φ12 103020169 Hexagon bolt M12×60 201021016 Pin socket assembly 103990167 Resilient clip 103050002 Circlip for shaft φ12 103040112 Plain washer φ12 103202023 Position sleeve 201012269 Axis 104130258 Y Sealing ring 28×20×5...
  • Page 25 LAUNCH Tire Changer TWC-581 201010179 Set screw 103100246 Nut locking L joint 201021001 Bead breaker cylinder assembly 104130052 Bead breaker cylinder pressure mat 202010060 Bead breaker buffer 103201998 Guide Roller 201012021 Bead breaker shoe arm 103030106 Lock nut M16 103110013...
  • Page 26 LAUNCH Tire Changer TWC-581 103030089 Lock nut M12 103040096 Mount/demount head mat 103020057 Hexagon socket set screws with flat point M10×25 103010401 Hexagon socket set screws with flat point M12×12 103201999 Mount/demount head roller 103060375 Pin of Mount/demount head roller...
  • Page 27 LAUNCH Tire Changer TWC-581 103100247 Nut locking end joint 8 103100252 Nut locking end joint 12 201020212 Rotary pneumatic valve assembly 103202039 Sump Cover 201021340 Dipstick assembly 451 103220074 Rotary pneumatic valve clam 452 103020075 Hexagon bolt M8×25 453 103010313 Hexagon bolt M6×25...
  • Page 28 LAUNCH Tire Changer TWC-581 #N/A Valve base 2 103100249 Male connector 201020202 Quick deflation valve assembly 2 103160011 Air pressure regulator 201010329 Plate 2 #N/A Plate 1 201011706 Inflation pedal 103160025 Valve 1 103100121 Male connector 103100121 Male connector 201020181...
  • Page 29 LAUNCH Tire Changer TWC-581 201012439 Lifting shaft 103050015 Spring shield ring #N/A Disk arm and carriage 103100043 Adjustable muffler(metal) 103100150 Quick three-way end joint(G type) 201010766 Locking ring 103200729 Positioning sleeve 103200290 Lock 103030089 Hexagonal locking nut 103200744 Pin on cylinder top...
  • Page 30 LAUNCH Tire Changer TWC-581 103201991 Air compressing hose end joint 103990172 Air compressing hose...
  • Page 31: Twc-581 Circuit Diagram

    LAUNCH Tire Changer TWC-581 TWC-581 Circuit Diagram 9 @ A 6 7 8 6 B 6 2 4 5 2 4 5 1 2 3 % & ' ( ) 0 % & ' ©     §...
  • Page 32: Twc-581 Pneumatic Diagram

    LAUNCH Tire Changer TWC-581 TWC-581 Pneumatic Diagram H I P H I P H R S c d e ` a b H I P ` a b c d e H U H U H U H U Q...

Table of Contents