Launch TWC-481 Installation And Parts Manual

Launch TWC-481 Installation And Parts Manual

Swing arm tire changer

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LAUNCH
TWC-481
Swing Arm
Tire Changer
Installation and Parts Manual
1-877-LAUNCH 9
Launch Tech USA, INC.
2460 Peck Road
Whittier, CA 90601 USA
562/463-1590 (FAX)
www.launchtechusa.com
i
Tire Changer TWC-481
562/463-1380

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Summary of Contents for Launch TWC-481

  • Page 1 LAUNCH Tire Changer TWC-481 TWC-481 Swing Arm Tire Changer Installation and Parts Manual Launch Tech USA, INC. 2460 Peck Road Whittier, CA 90601 USA 1-877-LAUNCH 9 562/463-1380 562/463-1590 (FAX) www.launchtechusa.com...
  • Page 2: Table Of Contents

    Hexagonal Column Clamping System ····································································· 6 Air Pressure Regulator, Gauge and Lubricator Assembly ··············································· 6 Mount / demount Head ················································································ 7 Direction of the switch’s installation······································································· 9 Parts List The wearing parts are indicated by *.·····································································17 TWC-481 Electrical Diagram········································································23 TWC-481 Air Passage Diagram ····································································24...
  • Page 3: Safety Precautions

    Keep the back panel 0.5M away from the wall for good ventilation. Enough room should be left on both sides of TWC-481 for convenient operation. Do not put TWC-481 in a place with high temperature or moisture, or near the heating system, water tap, air-humidifier or furnace.
  • Page 4: Main Structure

    Tire Changer TWC-481 LAUNCH Main Structure Swing arm A Return spring C Hexagonal bar Mount/demount head Clam Jaw Turntable G Stop Screw knob Clamping cylinder control pedal Bead breaker Turntable control pedal K Hexagonal column Column control pedal locking handle...
  • Page 5: Tools

    Tire Changer TWC-481 LAUNCH Try to keep the machine at the lowest position and make sure it won’t overturn in transportation (pay attention to the position of the gravity Tools center). To ensure a smooth installation and adjustment, please prepare the following tools: Two adjustable wrenches, one...
  • Page 6: Spacing

    Tire Changer TWC-481 LAUNCH Adjusting Spacing The location to install the machine should be in Note: accordance with safety regulations: Make sure that the power, air sources and the oil The machine should be installed in a place close level in the oil cup are in accordance with the to the main power source and compressed air requirements.
  • Page 7: Clamping System Of The Jaws

    Tire Changer TWC-481 LAUNCH Clamping System of the Jaws The position of the jaw on the turntable is controlled by the movement of the piston rod, which in turn is controlled by pedal H. There are three positions for pedal H.
  • Page 8: Bead Breaker

    Tire Changer TWC-481 LAUNCH Bead Breaker Air Pressure Regulator, Gauge and The bead breaker is on the right side of the Lubricator Assembly cabinet. As the procedure requires, depress pedal I (Fig. 05) to work the cylinder, the piston As shown in Fig.11, there is a knob for the will move the bead breaker arm towards the regulator.
  • Page 9: Mount / Demount Head

    Tire Changer TWC-481 LAUNCH Mount/Demount Head (Old Style) If the measurements do not correspond proceed as follows: Checking calibration measurement Calibration Mount a 15 or 16 inch diameter aluminum alloy rim Loosen all screws securing the mount / demount (preferably new) onto the turntable.
  • Page 10 Tire Changer TWC-481 LAUNCH Fig.14 Fig.15 Fig.16 Fig.17 Fig.18 Fig.19...
  • Page 11: Direction Of The Switch's Installation

    Tire Changer TWC-481 LAUNCH Directional Switch’s Installation (Service Only) C onnecting the wire harness to the switch (fig31) ¥ Observe the identification tags on wires and match then to the poles on the switch such as U2 to U2 ¦...
  • Page 12: Parts List

    This list is only for the reference of the maintenance personnel. The manufacturer will not be held responsible for any use other than the designed purpose. In case any damage occurs, please contact your dealer or LAUNCH with the corresponding codes in the list.
  • Page 13 Tire Changer TWC-481 LAUNCH...
  • Page 14 Tire Changer TWC-481 LAUNCH...
  • Page 15 LAUNCH Tire Changer TWC-481...
  • Page 16 Tire Changer TWC-481 LAUNCH...
  • Page 17 LAUNCH Tire Changer TWC-481...
  • Page 18 LAUNCH Tire Changer TWC-481...
  • Page 19: The Wearing Parts Are Indicated

    Tire Changer TWC-481 LAUNCH Note: The wearing parts are indicated by *. Erp's code Description 104130054 Pedal mat 103010326 Hexagon socket screw M6×12 X201012031 Side plate 201012416 Cabinet 104010003 Cable clip 105010449 Cable 104010268 Lube box cover 104010269 Lube box...
  • Page 20 LAUNCH Tire Changer TWC-481 103040044 Spring washer φ12 103020169 Hexagon bolt M12×60 201021016 Pin socket assembly 103990167 Resilient clip 103050002 Circlip for shaft φ12 103040112 Plain washer φ12 103202023 Position sleeve 201012269 Axis 104130258 Y Sealing ring 28×20×5 202010068 Guide sleeve...
  • Page 21 LAUNCH Tire Changer TWC-481 103100246 Nut locking L joint 201021001 Bead breaker cylinder assembly 104130052 Bead breaker cylinder pressure mat 202010060 Bead breaker buffer 103201998 Guide Roller 201012021 Bead breaker shoe arm 103030106 Lock nut M16 103110013 Tension spring 201011649...
  • Page 22 LAUNCH Tire Changer TWC-481 103040096 Mount/demount head mat 103020057 Hexagon socket set screws with flat point M10×25 103010401 Hexagon socket set screws with flat point M12×12 103201999 Mount/demount head roller 103060375 Pin of Mount/demount head roller 104070010 Mount/demount head mat...
  • Page 23 Tire Changer TWC-481 LAUNCH 103100252 Nut locking end joint 12 201020212 Rotary pneumatic valve assembly 103202039 Sump Cover 201021340 Dipstick assembly 451 103220074 Rotary pneumatic valve clam 452 103020075 Hexagon bolt M8×25 453 103010313 Hexagon bolt M6×25 455 103030062 Hexagon nut M10 456 103010587 Column bolt M10×50...
  • Page 24 Tire Changer TWC-481 LAUNCH 103100249 Male connector 201020202 Quick deflation valve assembly 2 103160011 Air pressure regulator 201010329 Plate 2 #N/A Plate 1 201011706 Inflation pedal 103160025 Valve 1 103100121 Male connector 103100121 Male connector 201020181 Valve 2 201021304 Pedal valve assembly...
  • Page 25: Twc-481 Electrical Diagram

    LAUNCH Tire Changer TWC-481 TWC-481 Electrical Diagram          ¨ ©  ¨ ©  C ¨ D @ A B 1 2 3 " # $ % 1 2 3 & S Q T Q...
  • Page 26: Twc-481 Air Passage Diagram

    Tire Changer TWC-481 LAUNCH TWC-481 Air Passage Diagram Quick-inflating Inflator t u v q r s t u v q r s Bead Breaking Jaw Clamping Y ` a Y ` a Y ` a Y g h Y f Y f...

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